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11-0281 (SOL)P.O. BOX 1504: VOICE (760) 777-7012 78-495 CALLE TAMPICO FAX (760) 777-7011 . LA QUINTA, CALIFORNIA 92253 BUILDING & SAFETY DEPARTMENT INSPECTIONS (760).777-7153 BUILDING PERMIT Date: 4/20/11 Application Numbed'1.1=00.000281 Owner: Property Address: 80179 MIRAMONTE LN GILMER BRADFORD/TOOMEY MARY AN APN: 777-310-016- - 80-179 MIRAMONTE LN Application description: SOLAR LA QUINTA, CA 92253 L1 Property Zoning: LOW DENSITY RESIDENTIAL O Application valuation: 27779 , Contractor: Applicant Architect or Engineer: SOLAR PLUS ` A�V��Y� 2067 WINERIDGE PLACE STE IC CITy Oft F�, ESCONDIDO., CA 92029 �lad:ws!"EP"r• (760)975-0111 Lic. No.: 876028 LICENSED CONTRACTOR'S DECLARATION, - WORKER'S COMPENSATION DECLARATION _ I hereby affirm under penalty of perjury that I am licensed under provisions of Chapter 9 (commencing with I hereby affirm under penalty of perjury one of the following declarations: Section 7000) of Division 3 of the Business and Professionals Code, and my License is in full force and effect. _ I have and will maintain a certificate of consent to self -insure for workers' compensation, as provided License Class: C46 License No.: 876028 for by Section 3700 of the Labor Code, for the performance of the work for which this permit is ---- - issued. fDatei�Cantractor- _ _ I have and will maintain workers' compensation insurance, as required by Section 3700 of the Labor ` Code, for the performance of the work for which this permit is issued. My workers' compensation OWNER-BUILDER DECLARATION insurance carrier and policy number are: I hereby affirm under penalty of perjury that I am e_�l`mpt from the Contractor's State License Law for the Carrier STATE FUND Policy Number 000995-2010 following !eason (Sec. 7031.5, Business and Profusions Code: Any city or county that requires a permit to - _ I certify that, in the performance of the work for which this permit is issued, I shall not employ any ' construct, alter, improve, demolish, or repair any tructure, prior to its issuance, also requires the applicant for the person in any manner so as to become subject to the workers' compensation laws of California, permit to file a signed statement that he or she is licensed pursuant to the provisions of the Contractor's State and agree that, if I should become subject to the workers' compensation provisions of Section License Law (Chapter 9 (commencing with Section 7000) of Division 3 of the Business and Professions Code) or 3700 of the Labor Code, I shall fo hwith comply with those provisions. that he or she is exempt therefrom and the basis for the alleged exemption. Any violation of Section 7031.5 by - any applicant for a permit subjects the applicant to a civil penalty of not more than five hundred dollars ($500).: ,_Date, -tApplicant: 1 _ 1 I, as owner of the property, or my employees with -wages as their sole compensation, will do the work, and » the structure is not intended or offered for sale (Sec. 7044, Business and Professions Code: The WARNING: FAILURE TO SECURE WORKERS PENSATION CO ERAGE IS UNLAWFUL, AND SHALL - Contractors' State License Law does not apply to an owner of property who builds or improves thereon, SUBJECT AN EMPLOYER TO CRIMINAL PENALTIES AND CIVIL FI ES UP TO ONE HUNDRED THOUSAND _ and who does the work himself or herself through his or her own employees, provided that the DOLLARS ($100,000). IN ADDITION TO THE COST OF COMPENSATION, DAMAGES AS PROVIDED FOR IN improvements are not intended or offered for sale. If, however; the building or improvement is sold within SECTION 3706 OF THE LABOR CODE, INTEREST, AND ATTORNEY'S FEES. one year of completion, the owner -builder will have the burden of proving that he or she did not build or. ° improve for the purpose of salea. - APPLICANT ACKNOWLEDGEMENT ' 1 _ 1 I, as owner of the property, am exclusively contracting with licensed contractors to construct the project (Sec. - IMPORTANT Application is hereby made to the Director of Building and Safety for a permit subject to the , .7044, Business and Professions Code: The Contractors' State License Law does not apply to an owner of conditions and restrictions set forth on this application. property who builds or improves thereon, and who contracts for the projects with a contractor(s) licensed 1. Each person upon whose behalf this application is made, each person at whose request and for pursuant to the Contractors' State License Law.). - whose benefit work is performed under or pursuant to any permit issued as a result of this application, • (_ 1 I am exempt under Sec. , B.&P.C. for this reason - the owner, and the applicant, each agrees to, and shall defend, indemnify and hold harmless the City of La Quinta, its officers, agents and employees for any act or omission related to the work being performed under or following issuance of this permit. _ Date: Owner: 2. Any permit issued as a result of this application becomes null and void if work is not commenced within 180 days from date of issuance of such permit, or cessation of work for 180 days will subject CONSTRUCTION LENDING AGENCY permit to cancellation. I hereby affirm under penalty of perjury that there is a construction lending agency for the performance of the I certify that I have read this application and state that the above information is correct. I agree to comply with all work for which this permit is issued ISec. 3097, Civ. C.). city and county. ordinances and state laws relating to building construction, and hereby authorize representatives of this county to enter upon the above-mentioned property for inspection rposes. Lender's Name: Date: 3•o _Signature (Applicant.or Agent): f'( Lender's Address: f LQPERMIT Application Number . . . . 11-00000281 Permit . . . SOLAR PERMIT Additional desc . Permit Fee 22.50 Plan Check Fee '. 5.63 'Issue Date` Valuation 27779 Expiration Date 10/17/11 Qty Unit Charge Per Extension BASE FEE 15.00 1.00 4.5000 EA SOLAR .COLLECTOR < 1000 4.50 1.00 3.0000 EA . SOLAR EQUIP MISCELLANEOUS 3:00 Permit ELEC-MISCELLANEOUS Additional desc . Permit Fee 22.5'0 Plan Check Fee 5.63 Issue Date . . . . Valuation 0 Expiration Date 10/17/11 Qty Unit Charge Per Extension BASE FEE 15.00 1.00 7.5000 EA ELEC PWR APP >1 TO <=10 7.50 -----Special Notes and Comments 6.75kW PV SYSTEM - (30) 225W PANELS/(1) 6000W INVERTER [403SF] 2010 CALIFORNIA ELECTRICAL CODE. April 20, 2011 8:40:54 AM AORTEGA - ----------------------------------------------------------------------- Other Fees . . . . . . . BLDG STDS ADMIN (SB1473) 2.00 Fee summary Charged Paid Credited' Due ----------------- - Permit Fee Total 45.00 .00 .00 45.00 Plan Check Total 11.26 .00 .00 11.26 Other Fee Total 2..00 .00 .00 2.00 Grand Total 58.26 .00 .00 58.26 LQPERMIT Bin # City of, La Qt[Inta Building '& Safety Division Permit # P.O. Box 1504, 78-495 Calle Tampico. 11. - La Quinta, CA 92253 - (760) 777-7012 Building Permit Application and Tracking Sheet Project Address: (,o Owner's Name: A. P. Number: Address: �f 21 Legal Description: Contractor: �D �LLt City, ST, Zip: f'LS3 G Telephone: Address:�� L rrj G Project Description: City, ST, Zip: Pv.. Telephone:'] � %,S'd%l/ `�''`f;��`�£%>.>�:»>.'>.#:.:...s°�'•,' .�� «.: State Lic. # : D <e City Lic. #; Arch., Engr., Designer: Address: City, ST, Zip: Telephone: p ��< A ` Construction Type: Occupancy: State Lic. #: •: ;, s �:-:''.• ;�: Z`'%:.'••:Fr . s2?' .. Project type (circle one): New Add'n Alter Repair Demo Name of Contact Person: 9'f Sq. Ft.: # Stories: # Units: Telephone # of Contact Person: �Qr%y D, Ltio Estimated Value of Project: Z?� 771/ APPLICANT: DO NOT WRITE BELOW THIS LINE # Submittal Req'd Rec'd - TRACKING PERMIT FEES Plan Sets Plan Cheek submitted Item Amount Structural Calcs. Reviewed, ready for corrections �p Plan Check Deposit Truss Calcs. Called Contact Person ieob Plan Check Balance Tithe 24 Calcs. Plans picked up Construction Flood plain plan Plans resubmitted Mechanical Grading pian 2" Review, ready for correction a Electrical Subcontactor List Called Contact Person Plumbing Grant Deed Plans picked up S.M.I. H.O.A. Approval Plans resubmitted Grading IN HOUSE:- Review, ready for correctionstiissuc Developer. Impact Fee Planning Approval Called Contact Person A.I.P.P. Pub. Wks. Appr Date of permit issue } School Fees FL Total Permit Fees 40-44 Off- G-pa�-f' �Nz4hcrw�' �I�c ReaMuest.com ® - Report Page 1 Of l http://pro.realquest. com/j sp/report. j sp?&client=&action=confirm&type=getreport&recordn... 3/29/2011 Property Detail Report CoreLo ir: For Property Located At RealQuest' rial 80179 MIRAMONTE LN, LA QUINTA, CA 92253-9059 Owner Information: Owner Name: GILMER BRADFORD R/TOOMEY MARY ANN H Mailing Address: 80179 MIRAMONTE LN, LA QUINTA CA 92253-9059 R002 Phone Number: Vesting Codes: HW / / JT Location Information:. Legal Description: .32 ACRES MIL IN LOT 16 MB 349/093 TR 31349 County: RIVERSIDE, CA APN: 777-310-016 Census Tract / Block: 456.03/5 Alternate APN: 777-310-016 Township -Range -Sect: Subdivision: Legal Book/Page:. Map Reference: 15470-136 Legal Lot: 16 Tract #: 31349 Legal Block: School District: COACHELLA VLY Market Area: Munic/Township: Neighbor Code: Owner Transfer Information: Recording/Sale Date: 08/14/2008 / 08/08/2008 Deed Type: GRANT DEED Sale Price: 1st Mtg Document #: Document #: 450184 Last Market Sale Information: Recording/Sale Date: 09/26/2006 / 06/05/2006 1st Mtg Amount/Type: $730,000 / CONV Sale Price: $1,065,500 1st Mtg Int. RaterType: 6.50 / ADJ Sale Type: UNKNOWN 1st Mtg Document #: 710525 Document #: 710524 2nd Mtg Amount/Type: / Deed Type: GRANT DEED 2nd Mtg Int. Rate/Type: / Transfer Document #: Price Per Sq Ft: $358.15 New Construction:. Y Multi/Split Sale: Title Company: WESTMINISTER TITLE Lender: ABN AMRO MTG GRP INC Seller Name: TOLL CA V Prior Sale Information: Prior Rec/Sale Date: / Prior Lender: Prior Sale Price: Prior 1 st Mtg Amt/Type: / Prior Doc Number: Prior 1st Mtg Rate/Type: / Prior Deed Type: Property Characteristics: Gross Area: 3,698 Parking Type: ATTACHED Construction: GARAGE Living Area: 2,975 Garage Area: 723 Heat Type: CENTRAL Tot Adj Area: 2,975 Garage Capacity: , Exterior wall: Above Grade: Parking Spaces: Porch Type: Total Rooms: Basement Area: Patio Type: Bedrooms: 3 Finish Bsmnt Area: Pool:. POOL Bath(F/H): 3/1 Basement Type: Air Cond: CENTRAL Year Built / Eff: 2006/ Roof Type: Style: Fireplace: Y/1 Foundation: Quality: # of Stories: 1.00 Roof Material: TILE Condition: Other Improvements: ADDITION Site Information: Zoning: Acres: 0.32 County Use: SINGLE FAM RESID (R1) Flood Zone: C Lot Area: 13,939 State Use: 801001 Flood Panel: 0602452270A Lot Width/Depth: x Site Influence: Flood Panel Date: 04/15/1980 Res/Comm Units: I/ Sewer Type: TYPE yp • UNKNOWN Land Use: SFR Water T TYPE Type: Tax Information: Total Value: $675,000 Assessed Year: 2010 Property Tax: $8,560.70 Land Value: $245,000 Improved %: 64% Tax Area: 20170 Improvement Value: $430,000 Tax Year: 2010 Tax Exemption: HOMEOWNER Total Taxable Value: $668,000 http://pro.realquest. com/j sp/report. j sp?&client=&action=confirm&type=getreport&recordn... 3/29/2011 BENEFITS r. } o F3 zHighest Efficiency s 'SunPowerT^� Solar'Panels re-- the most,° S E R I E S .K efficient;phbtovoltaic,panels.bn the market today. Attractive Design * .Unique design combines highefficiency `' x `and c€ sleek;° black appearance to blend Y E e _ elegantly wRKthe roof. More ower Our:panels:produce more.power in $, the same amount"of space up to 50% II. more than conventional desi ns and' 9, " 100% more than thin-film solar panels.'= -�- a = Relic: e, nd Robust DestgnL M The SunPowerrm 225 signature blackTm solar panel provides ci - v Proven*materials, ternperecl front glass, revolutionary combination of.h�h efficiency and attractive, sleek . sand asturiiy anodized frame allovv appearance. Utilizing 72 back-contact solar cells and a black panel_to operate reliably m rrltiple' . , mounting configurations. backsheet, the SunPower 225 blends elegantly with the roof and g y T, w delivers a total panel conversion.efficiencyRof 18.1 %. The panel's '.� _ reduced voltage-temperature coefficient and exceptional low-light performance attributes provide outstanding energy delivery per peak - power watt. ° t SunPower's High Efficiency Advantage s 'F� � 20°/ _ 18% 19%° ° 13 = ° 14 0 -- 15% - a> t: r 10% w 10% r = ,e 0% Thin. Film Convectional : SunPower SunPower ; -El 8 Series E 19 Series ' p SPR225E RK D . us ,r Warranties-,"' '25, year limited power warranty �. . a l0.year,limited product warranty , w Certifications'" ,Tested to UL,1703 Class C Fire Rating BENEFITS Reliable and Robust Design Proven track record for durability and longevity Effective Power Range Enables most systems to use a single inverterratherthan multiple units Commercial Use Flexible AC voltage output and scalable ;building blocks create an easy solution for commercial applications High Efficiency Weighted CEC efficiency over 95.5% and peak efficiency over 97%. Reduced Installation Cost Integrated AC -DC disconnect with fuses lowers material costs and labor requirements Attractive Aesthetics Integrated disconnect eliminates need for visible conduits to inverter . 5000m, 6000m & 7000m INVERTERS EXCEPTIONAL RELIABILITY AND PERFORMANCE The SunPower inverters 5000m, 6000m & 7000m provide exceptional reliability arid'morket-leading design flexibility. The SPRm line of Solar Inverters can be easily applied in residential or commercial installations. All models come with a 10 -year warranty. SPR -5000m, SPR -6000m & SPR -7000m www.sunpowercorp.com 5000m, 6000m & 7000m INVERTERS S U N ROW E R EXCEPTIONAL RELIABILITY AND PERFORMANCE SPRm Efficiency Curves 100 95 -250-Vd 00 go 310 Vd 480 Vd: ami 85 - EELU 80 75 70 0% 10% .205/ 30% 40% 50% 609/ 70% 80% 90% 100% % of Rated Output Power �-Mechanical Data Electricta) Data 23.5' x 31.0" x 16.0" Unit Dimensions W x H x D inches : SPR -5000m SPR -6000m SPR -7000m AC Power 5000 W 6000 W 7000 W AC Max Output Enclosure ..... ............. .... . .......... ...... . .. . . .. . . . . . . .... . ...... . ............................................................ Enclosure . ..... . . .... . .................. . . . . ........... . .... . .......... . . ................... . .. NEMA 3R Current (@ 208V 24A, 20.8A, 18A 29A, 25A, 21.6A 34A, 29A, 25.3A 240V, 277V): 183 - 229 V @ 208 VAC 183 - 229 V @ 208 VAC 183 - 229 V @ 208 VAC AC Nominal 211-264V@240 VAC 211-264V@240 VAC 211-264V@240 VAC Voltage /Range 244-305V@277 VAC 244 - 305 V @ 277 VAC 244-305V@277VAC 60 Hz / 59.3 Hz - 60 Hz / 59.3 Hz - 60 Hz 59.3 Hz - AC Freq Range 60.5 Hz 60.5 Hz 60.5 Hz Power Factor I I I Peak Inverter 96.8% 97.0% 97.1% Efficiency 95.5 % 0 208 V 95.5 % @ 208 V 96.0 % @ 208 V CEC Weighted 95.5 % @ 240 V 95.5 % @ 240 V 96.0 % @ 240 V Efficiency 95.5 % @ 277 V 96.0 % @ 277 V 96.0 % @ 240V Recommended Array Input Power 5300 W 6400 W 7500 W (DC @ STC) DC Input Voltage Range ..................... . ................... . ..... 250 - 600 V ................. ..... . ..... ................... 250 - 600 V . ................... I .......................................... 250 - 600 V . . ---- ... ...... . .... ... . ..... . Peak Power 250 - 480 V 250 - 480 V 250 - 480 V Tracking Voltage DC Max.. 21 A 25 A 30 A Input Cuirent DC,Vohage Ripple <5% No. of Fused 4 String Inputs Power Consump: Standby / 7 0.25 W I Nighttime Fused DC & AC Standard; Complies with NEC Standards .Disconnect ---------------- - ----- - ------------------- ------------- - --------- ............................ Grounding --,- Positive Ground --------------------------------- SPRm Efficiency Curves 100 95 -250-Vd 00 go 310 Vd 480 Vd: ami 85 - EELU 80 75 70 0% 10% .205/ 30% 40% 50% 609/ 70% 80% 90% 100% % of Rated Output Power �-Mechanical Data Shipping Dimensions W x H x D inches 23.5' x 31.0" x 16.0" Unit Dimensions W x H x D inches : 18.4" x 24.1" x 9.5- .. . . ....... . ...... ............... . . . . . .............. ......... . .... ............. .............................. - Inverter Weight . . . . .. . ................... . . ....... ............................... . . . .... . . 143 lbs Shipping Weight 154 lbs Cooling Forced Air Sealed Electronics Enclosure ..... ............. .... . .......... ...... . .. . . .. . . . . . . .... . ...... . ............................................................ Enclosure . ..... . . .... . .................. . . . . ........... . .... . .......... . . ................... . .. NEMA 3R ---------------------------- - ------ - ---------------- . .... ..... ---------------- -- --------------------------- -------------------- Mounting Wall Mount Bracket Standard Ambient Temperature Range ............... -- -- -- -13 to * 113 IF Zir nty,'and Certifications", Warranty 10 year limited warranty Compliance: IEEE -929, IEEE -1547, UL 1741-2005, Certifications UL 1998, FCC Part 15 A & B 7 77. 7 Abo'UA Sun0ower SunPower.clesigns, rn,anufac.tures, and delivers, high-performance solar electrictechnology worldwide. Ourf high-ef iciency solar cells generate up to 50 percent more power than I conventional solar cells. Our high-performance solar panels, roof tile I s and trackers deliver significantly.more energy than competing syste"rns. . . . ... . . ................. ...... . . 0 June 2007 SunPower Corporation. All rights reserved. Specilicasicns included in this datasheet are subject to change without rustice. Document # 001-16967 Rev www.sunpowercorp.com (30) SUNPOWER SPR-226—BLK—U MODULES MOUNTED PARALLEL TO. ROOF ARRAY SOLAR PV WEIGHT: SPR-225—BLK—U = 33ALBS EA. ' X 30 PANELS = 993 LBS ® 402.30 SQ FT = 2.47 LBS PSF ARRAY ROOF AREA ANALYSIS: ROOF AREA = 828.56 SQ FT PV SOLAR PANEL SIZE 5.12' X 2.62' = 13.41 SQ FT 13.41 X 30 = 402.30 SQ'FT 402.30/828.56 = 48% OF ROOF. AREA COVERED BY SOLAR PV PANELS N A U O co �j ,8 1 EACH PHOTOVOLTAIC MODULE SHALL BE CONNECTED TO SUPPORT RAILS WITH CLAMPS & INSERTS AT (4) ATTACHMENTS POINTS ROOF GILMER RESIDENCE 80179 MIRAMONTE LANE LA QUINTA`, j CA. 92253 ` 200 AMP MAIN + . �\ SERVICE PANEL AC DISCONNECT. - ^ �.1�Ir11v ry *fSvrvIM .� W/WARNING SIGNS Ll�it� ��4 • SUNPOWER SPR-6000M's„ V n (24OV) INVERTER ALL CONSTRUCTION SHALL COMPLY WITH THE WITH DC, DISCONNECT 2010 CALIFORNIA RESIDENTIAL, MECHANICAL, " ELECTRICAL, PLUMBING, ENERGY AND GREEN BUILDING CODES AND THE LA QUINTA MUNICIPAL CODE. ` RACEWAYS tZXPOSED"n` r \\\ Ai .a t ROOF .NOTES: { 1 —ROOF PITCH (DEGREES): 22 —ROOF TYPE: CEMENT TILE —WARNING SIGNS PER ARTICLE 690 ON 2008 NEC 1 ,f .'APR 0'6 2011 v o e� c N O 0ca U O m m q , W U m C; N A U O co �j ,8 1 zoco 0 o W oOz„ 9 W WV0W� N zz V2 U3'`�W Goo W U U PGF.'U mo t` `1 o0 m fic O ! �O •. M AIS U z DRAWING BY: PNG DATE, 04/6/11 SHEET 1 OF 37 % P.� DRAWING No. REV � GOLF COURSE SITE PLAN SP -001 1 CITY OF LA .OUINTA BUILDING &SAFETY DEPT. . APP OVER FOR CONSTRUCTION DATE' BY QLJ r o 14M 0 H �N aw NOTES:. R -ALL WORK TO COMPLY WITH 2008 NEC/2010 CEC CODE.. -GOUNDING ELECTRODES SHALL BE BONDED AT BOTH ENDS. -FOR CIRCUITS' OVER -250 VOLTS TO GROUND, THE ELECTRICAL CONTINUITY ' OF METAL RACEWAYS SHALL BE GROUNDED BY CONNECTIONS UTILIZING THREADED COUPLINGS OR LISTED DEVICES SUCH AS BONDED TYPE LOCKOUTS OR BUSHINGS WITH BONDING CANTER 6IN JUNCTION BOX MODEL #R5133710 PANELS GROUNDED BY GLA GROUNDING LUGS A U � m Q m q 0 Ri Gj U of Z m a C; a z VOCDA 7zu "It 0 20 - p � Q,mU or . W 0 w x�rA a w Z U U aw z V2 m�lzz a v�i� mo U UtkoCD Pte'. ,a o U U cQ c~ 0 Lo Uc� m A " O Q o0 a V a A DRAWING No. REV SP -00.1.1 W 0 z 0 w O U a ,a o U U cQ A " AW a a DRAWING No. REV SP -00.1.1 0 w a a _ DRAWING No. REV SP -00.1.1 '.ROOF MOUNTED. SOLAR' PHOTOVOLTAIC PST 0.750 Kw SYSTEM GILMER RESIDENCE 80179, MIRAMONTE _ `;LANE CITY OF LA'QUINTA LA QUINTA, CA. 9.2253 BUILDING SAFETY DEPT APPROVED WARNING: ew.5 C FOR CONSTRUCTION ELECTRICAL -SHOCK HAZARD (SOIAR. Co -ego. ego. s ego. IF A GROUND' FAULT IS WARNING -ELECTRIC SHOCK HAZARD' INDICATED... NORMALLY DO NOT TOUCH TERMINALS GROUNDED CONDUCTORS DATE BY MAY BE UNDERGROUND �I o c, co cQ TERMINALS ON BOTH LINE AND LOAD SIDES MAY w G] AND ENERGIZED. zm U O oa z C,mUo3V2 BE ENERGIZED IN THE OPEN POSITION Zm 0 Aw�>C UcQ owwxzUW { Ww G" C12 U i/1 Ul SUNPOWER U'��lww x� - U U00 P4 PG U U 1` SPR -6000M G" . oR CQ _ INVERTER 240V �w �Q ao S; o W/30 AMP ' U U DC DISCONNECT A - y ' I i ' MEMORY — 705.10 — MTERACTNE — 800.64 to — WARNING; I `r SECOND SOURCE IN PHOTOVOLTAICSYSTEM o cu I RATED AC OUTPUT 00 AMPS ¢ I AC NOMINAL OPERATING VOLTAGE 240 VOLTS we`d I' k ¢ o ti -- ----- - - --------- --- -- ,�� dW H - z3w I. I GFp KO_'OJ ¢ r a ovi z.o I I emvice _-___ -+________-___-____- ` 0 V1 f M I I I I I • -----� — AC DISCONNECT SERVICE PANEL, , I• 60 AMP 1- 200AMP -. • (OCFA REQUIRED MAMUNGS) DC CONDUIT (EVERY 10') (SOIAR DC COMBDIm OR J -BOX) INTERIOR—EXTERIOR DANGER _ 537.8 VOLTS DC - ' CAUTION: SOLAR CIRCUIT y. I I 40 AMP BR W*swsie' .. PV sYsTEM- DC DISCONNEC•1• 690-53. -CURRM-22.24 " RATED MAX I ADC 'RATED"MAX•POWER-POINT VOLTAGE -637.8 VDC- f'y t I MAXIMUM SYSTEM VOLTAGE -------240 VDC I I MAXIMUM SHORT CIRCUIT CURRENT -22,24 ISC r L------------ ----L_________-- MAX RATED OUTPUT. CURRENT, OF THE CHARGE CONTROLLER 1F INSTALLED -NON 1 . GROUNDING " ELECTRODE .. - 90 90.1 CO •=LOAD - pp sCO 690.54 . WARNING -ELECAZARD RATED AC OUTPUT CURRENT 30AMPS DO NOT TO AC NOMINAL OPERATING VOLTAGE 240VOLTS TERMINALS ON BOTH LSIDES MAY BE ENERGIZED INSITION �I o c, co cQ U o w G] m �q U vi zm U O oa z C,mUo3V2 oA Zm 0 Aw�>C UcQ owwxzUW C12o Ww G" C12 U i/1 Ul a°° U'��lww U U00 P4 PG U U 1` z G" . oR CQ C �w �Q ao S; o U NOTE: DRAWING BY: PNG DATE 04/6/11 SHEET 3 OF 37 ~ ALL WARNING SIGNS ARE TO BE ENGRAVED OR ETCHED, REFLECTIVE AND ATTACHED WITH DRAWING No. REV NON -REVERSING SCREWS OR RIVETS - �• SIGNAGE sP — 001 1 z 0 z 0 . o o U U A U NOTE: DRAWING BY: PNG DATE 04/6/11 SHEET 3 OF 37 ~ ALL WARNING SIGNS ARE TO BE ENGRAVED OR ETCHED, REFLECTIVE AND ATTACHED WITH DRAWING No. REV NON -REVERSING SCREWS OR RIVETS - �• SIGNAGE sP — 001 1 ROOF MOUNTED SOLAR"' PHOTOVOLTAIC 6.750 Kw SYSTEM GILMER RESIDENCE, 80179 MIRAMONTE-LANE LA QUINTA; f CA -,,'.,92_2531 WARNING SIGNS PER CALIFORNIA -OFFICE OF THE STATE FIRE MARSHALL: 1.) MAIN SERVICE DISCONNECT: A A., LOCATION: THE MARKINGS SHALL BE PLACED IMMEDIATELY ADJACENT TO THE MAIN SERVICE DISCONNECT IN A LOCATION CLEARLY VISIBLE FROM TEH MAIN SERVICE DISCONNECT. B. VERBAGE: CAUTION: SOLAR ELECTRIC SYSTEM CONNECTED 2.)MARKING REQUIREMENTS ON DC CONDUIT, RACEWAYS, ENCLOSURES, CABLE ASSEMBLIES, DC COMBINERS AND JUNCTION BOXES: A. LOCATION: MARKINGS SHALL BE PLACED EVERY 10 FEET ON ALL INTERIOR AND EXTERIOR DC CONDUITS, RACEWAYS, ENCLOSURES AND CABLE ASSEMBLIES, AT TURNS, ABOVE AND/OR BELOW "PENETRATIONS ON ALL DC COMBINERS AND JUNCTION BOXES. B. VERBIAGE: CAUTION: SOLAR CIRCUIT C. • -FORMAT: . -RED BACKGROUND -WHITE LETTERING -MINIMUM 3/8" LETTER HEIGHT -ALL CAPITAL LETTERS -ARIAL FONT, NON -BOLD -MATERIAL: REFLECTIVE WEATHER RESISTANT MATERIAL SUITABLE FOR THE ENVIRONMENT. (UL -969 AS STANDARD FOR WEATHER RATING) DURABLE ADHESIVE MATERIAL MEETS THIS REQUIREMENT. PV CITY OF LA QUINTA BUILDING & SAFETY DEPT. APPROVE® FOR CONSTRUCTION DATE BY PHOTOVOTAIC'SYSTEM GENERAL NOTES: 1.)ffi SYSTEM INSTALLATION SHALL BE PER NEC 690 AND IS SUBJECT TO FIELD INSPECTION BY. THE CITY. 2.) ALL WORK SHALL COMPLY WITH 2010 CALIFORNIA BUILDING. CODES, 2010 CALIFORNIA ELECTRIC CODE, ARTICLE 690 AND ALL MANUFACTURES LISTING AND INSTALLATION INSTRUCTIONS. 3.) FOR DC. EQUIPMENT INSTALLED ON THE ROOF, 'CONDUIT, WIRING SYSTEMS AND RACEWAYS SHALL BE LOCATED AS CLOSE AS POSSIBLE, TO THE RIDGE, HIP OR VALLEY AND SHALL RUN FROM THE RIDGE HIP OR VALLEY DIRECTLY TO AN OUTSIDE WALL. DC COMBINER BOAS SHALL BE LOCATED SO AS TO z l 'MINIMIZE CONDUIT RUNS IN PATHWAYS BETWEEN ARRAYS. DC WIRING LOCATED i INSIDE THE BUILDING SHALL BE RUN IN METALLIC CONDUIT OR'IN RACEWAYS AND SHALL BE RUN ALONG THE BOTTOM OF LOAD-BEARING STRUCTURAL FRAMING MEMBERS WHEREVER FEASIBLE. x ✓ 4'.) DIRECT-CURRENT PHOTOVOLTAIC SOURCE AND OUTPUTS,@IRCUIT OFA UTILITY INTERACTIVE INVERTER FROM A- BUILDING INTERGRATED� OR OTHER PHOTOVOTAIC ' SYSTEM SHALL BE RUN OUTSIDE A BUILDING UNLESS ''CONTAINED IN METALLIC RACEWAYS OR -ENCLOSURES FROM THE POINT OF PENETRATION OF THE SURFACE OF THE BUILDING OR STRUCTURE TO THE FIRST READILY ACCESSIBLE DISCONNECTING MEANS.'-' 5.) THE SYSTEM SHALL BE PERMANENTELY IDENTIFIED PER NEC 690 TO SHOW: A. OPERATING CURRENT B. OPERATING VOLTAGE C. MAXIMUM SYSTEM VOLTAGE r` D. SHORT CIRCUIT CURRENT WARNING SIGNS PER "ARTICLE' 690.53 NE.CC 2008: A.' WARNING: ELECTRIC SHOCK HAZARD IF A GROUND FAULT IS INDICATED NORMALLY GROUNDED CONDUCTORS MAY BE UNGROUNDED AND ENERGIZED. B. WARNING: ELECTRIC SHOCK HAZARD, DO NOT TOUCH TERMINALS. TERMINALS ON BOTH SIDES OF THE LINE AND LOAD SIDE MAY BE ENERGIZED IN THE OPEN POSITION.. C: WARNING: ELECTRIC SHOCK HAZARD, THE DC 'CONDUCTORS OF THE PHOTOVOLTAIC SYSTEM ARE UNGROUNDED AND MAY BE ENERGIZED. D. WARNING: INVERTER OUTPUT CONNECTION, DO NOT RELOCATE THIS OVERCURRENT DEVICE. E CAUTION: POWER TO THIS BUILDING IS ALSO SUPPLIED FROM THE FOLLOWING SOURCES WITH DISCONNECTS LOCATED AS SHOWN. A 0co CQ o 02 � U m �a o� A ba i U��z o� 09 U OJ ooa w omzUw w r/3 a. U U WD PSPU�.� Vit` °r° CD aw o O _Q o u. V2 w z DRAWING BY:, PNG DATE, 04/6/11 SHEET 4 OF 37 P: ~ DRAWING No. REV NOTES SP -001 1 W -- j 1 arty- lird d ab Teste1 .1 TlIeTIrac 174 lbs' Patent #5,746,029 Pini°�`t vaJoe Tile Roof Structural Attachment The patented TileTrac® attachment allows for a structural roof rafter connection with optimal attachment stud location adjustability. Design results in the best looking systems in the industry. Tile Trac ° for s -curve concrete tile (6" Tall Threaded Stud) Part # 71846 rr Tile Trac®for fiat concrete tile (4" Tall Threaded Stud) Benefits of the Tile Trac- - Industry's most cost effective tile Aluminum and Stainless Steel components for attachment product corrosion resistance and strength • Minimal install labor and time 1,740 lbs of 3rd party lab tested pullout strength • Over 12 years of industry � W6ter-t'igli#'seal lab tested for' 7 days under 34 preferred design inches of water, zero leakage • Requires only one Stainless Steel 10 sq. inches of base area evenly distributes roof lag bolt (included) load and provides sufficient sealant bonding area The TileTrac° Design Structurally attaches to roof rafter and allows the rail attachment stud to be located at -the strongest point of the tile (the crown) where water does not flow. Without TileTrac® ._:ter With TileTrac® Water Flows High Point/ Support Rail in the Valley / (o Crown pp of the Tile / the Tile am.,, �� (optimum) TileTrac® assembly Rafter structurally attached to the rafter Hang$# Focttng �' \ nu ' it 'Slot a \. Figure 25. Leg -to -rail attachment i - z Figure 21. Sh Figure 5. Exploded view of a flushmount installation mounted with L -feet. - iE CB Components GILMER RESIDENCE SOLAR PLUS 80179 MIRAMONTE LANE LICENSED CONTRACTOR- 6,750 KW PHOTOVOLTAIC SYSTEM RACKING LA QUINTA, CA 92253 C46-876028 Distance between lag bolPcente?s = z,. ( 2 ;;Distance betweeri module mounting hole '.... ......... _.:_:_ t 1 Module bolt ^ 0"' E J i Lfoot -=L.abolt r Dis!cipce' betweery .:fag boli�ctntari'=►i - Distance between module mounting hobs f ij GILMER RESIDENCE SOLAR PLUS 80179 MIRAMONTE LANE LICENSED CONTRACTOR- 6,750 KW PHOTOVOLTAIC SYSTEM RACKING LA QUINTA, CA 92253 C46-876028 ` • SF System Planning and Assembly Installation Manual Part I. Scope, components, and installer responsibility [1.1.] Introduction: The SunPower SF System Installation Instructions supports applications for photovoltaic arrays using the SunPower PV module mounting systems. This manual, SunPower SF System Planning and Assembly, governs installations using the SunPower SF system. [1.2.] SF System standard rail components: O 1 10 E8 7 ORail—Supports SunPower modules. Use one per row of modules plus one. Aluminum extrusion, anodized to match PV module frame. © Cap strip (type F)—Secures PV modules to rails and neatly frames top of array. Lengths equal rail lengths. Predrilled every 7 inches. Aluminum extrusion, anodized to match PV module frame. ® "Cap strip screw C1/4 -20 -i 1, Type F thread cutting) = Secure each cap strip (and SunPower modules) to rail, one per predrilled hole. Use additional end screw wherever a predrilled hole does not fall within 3-1/2 inches of the cap strip end segment. 18-8 stainless steel. ORail splice —Joins rail sections into single length of rail. It can form either a rigid or thermal expansion joint. 8 inches long, predrilled. Aluminum extrusion, anodized to match PV module frame. © Self -drilling screw (No. 10 x 3/4") —Use 4 per rigid splice or 2 per expansion joint. Stainless Steel OEnd caps—Use one to neatly close each rail end. UV resistant black plastic. OTruss -head sheet metal screw (No. 8 x 5/8") —Use 2 per end cap to secure end cap to rail. 18-8 stainless steel. OL -foot (Serrated) — Use to secure rails either through roofing material to rafters or to standoffs. Use no less fts. 2 Figure 1. SF System components. 13 than one L -foot per 4 feet of rail. Aluminum extrusion, anodized to match PV module frame. OL -foot bolt (3/8" x 1-1/4") —Use one per L -foot to secure rail to L -foot. 304 stainless steel. IO Flange nut (3/8") —Use one per L -foot bolt. 304 stainless steel. --� Two-piece aluminum standoff—Use one per L -foot. Two-piece: aluminum extrusion. Includes 3/8" x 3/4" serrated flange bolt with EPDM washer for attaching L -foot, and two 5/16" x 3-1/2" lag bolts. Flashings: Use one per standoff. SunPower offers mutiple flashings. ® Grounding Lug ® Wire Management Clip - Use to secure module wires to module.' Stainless steel. Installer supplied materials: Lag screw for L-foot—Attaches L -foot or standoff to rafter. Determine length and diameter based on pull-out values in Table 3 (page 6). If lag screw head is exposed to elements, use stainless steel. Under flashings, zinc plated hardware is adequate. Note: Lag screws are provided with L -foot adjusting sliders and standoffs. Waterproof roofing sealant—Use a sealant appropriate to your roofing material. SF System Planning and Assembly Installation Manual • • ' Stainless steel hardware can seize up, a process called galling. To significantly reduce its likelihood, (1) apply anti -seize according to manufacturer's directions to bolts. Anti -seize lubricant is available at auto parts stores, (2) shade hardware prior to installation, and (3) ` avoid spinning on nuts at high speed. Contact the lubricant manufacturer for torque specifications when using lubricant. [1.3.] Installer responsibilities:" Please review this manual thoroughly before installing your SF System. SunPower also provides a limited warranty on SF System products (page 14). r' The installer is solely responsible for: _ • Complying with all applicable local or national building codes; • Ensuring.that SunPower and other products are appropriate for the particular installation and the installation environment; • Ensuring that the roof, its rafters, connections, and other structural support members can sup- port the array under all load conditions (this total assembly is referred to as the roof rafter struc- ture); • Using only SunPower parts and installer -supplied parts as specified by SunPower (substitution of parts may void the warranty); • Ensuring that lag screws have adequate pullout strength and shear capacities as installed; - • Verifying the strength of any alternate mounting used in lieu of the lag screws; • Maintaining the waterproof integrity of the roof, including selection of appropriate flashing; • Ensuring safe installation of all electrical aspects of the PV array. 3 ' SF System Planning dndAssembly �. Installation Manual Part•II. Installing SF System . • ' Safe, efficient SF System installation involves three principal tasks: A. Laying out the installation area and planning for material conservation. , ` B. Installing footings and rails, beginning with the lowest row and moving up the roof. C. Placing modules and cap strips, beginning with the highest row and moving down the roof. The following illustrated steps describe the procedure in detail. Before beginning, please note these important considerations. Footings must be lagged into structural members. �. Never attach them to the decking alone, which leaves both the array and roof susceptible to severe damage. For array widths or lengths greater than 32 feet, contact SunPower concerning thermal expansion issues. a �,�� Sample layout; illustrated in Figure 4. X �Asstimptions: 12"modules (60 x"3 67) ,l.' + F t� arianged in 3 rows of4module-s Array width's 144 (36:rmodule width x 4inodules per row) - y" ter= . iArray length s ,180 (60', module length z 3 rows)_ +.3 (1i%z` end rail width x 2 rails) between -module rail widh x 2 rails) 1. Laying out the installation area: Array ' Always install SF System rails perpendicular to rafters. (These length Module:Rails length. ,see instructions assume typical rafters that run from the gutter to, h 3�, caption) the peak of the roof. If this is not the case, contact SunPower.) Rails are typically mounted horizontally (parallel to the lower - ' edge of the roof); Mid`musflie mounted within 10 degrees of I T. horizontal. Leave adequate room to move safely around the array during Module i— installation. During module installation, you will need to slide one module in each row about afoot beyond the end ofthe width rails on one side. Using the number of rows and the number I ` of modules per row in your installation, determine the size of • your array area following Figure 2. I, Array width _ • .(module width times modules per row) Figure 2. Installation area layout. Note: Module length is not neces- sarily measured from the edges of the frame. Some frames have lips. Others are assembled with pan -head screws. All such features must ' be included in module length. , t, * ` SF System Planning and Assembly Installation Manual ' 2. Installing the lowest row of standoffs, L -feet and rail: • - Intall standoffs with flashing directly onto high profile roofing%. SF System Rail ; material (tile or shake) or low profile roofing material (asphalt shingles or sheet metal). L -feet must be flush with or above the a highest point of the roof surface. Install the first row of standoffs at the lower edge of the - - installation area. Ensure standoffs are aligned by using a chalk . line. (A SF System rail can also be used as a straight edge.) r Roof peak ' L foot Drill a pilot hole through roof into the center of the rafter at y each standoff lag screw hole location. Many types and brands : - Standoff ` of flashings can be used with the SF System. SunPower offers a Oatey® "No -Calk" flashings for its steel standoffs and Oatey® or SunPower flashings for its aluminum two-piece standoffs. Fasten the standoff to the roof with the lag screws. Position and attach the L -foot with respect to the lower edge of the roof. ' as illustrated in Figure 3. > Cut the rails to your array width, being sure to keep rail slots free of roofing grit or other debris. If your installation requires splices, assemble them prior to attaching L -feet (see "Footing and splicing requirements," below, and "Material planning for = rails and cap strips," p. 7). Slide the 3/8 -inch mounting bolts into the footing slots. If more than one splice is used on a rail, Figure 3. Standoff and L -Foot orientation. ' slide L foot bolt(s) into the footing slot(s) of the interior rail , segment(s) before splicing. i •. Loosely attach the rails to the L -feet with the flange nuts. a_ + Ensure that rails are oriented with respect to the L -feet as shown in Figure 3. Align the ends of the rail to the edge of the installation area. Ensure that the rail is straight and parallel to the edge of the roof. Then tighten the lag screws. - �g��—A� L -foot 4 Figure 4. This example assumes a rail seven times the length of the footing spacing (A). A splice may be located in any of , the shaded areas. If more than one splice is used, be sure the • _ 'V' - ` combination does inbi violdte Requirimenis 5,`6, or 7. Footing l and splicing. requirements: - „'; The following criteria are required for sound installations. 2. Overhang (B) must be no more than half the length of the While short sections of rail are structurally permissable, they, " maximum footing spacing (A). For example, if Span A is • can usually be avoided by effective planning, which also 32 inches, Overhang B should not exceed 16 in promotes superior aesthetics. See "Material_ planning for rails 3. Do not locate a splice`in the center third of the span . and cap strips" (p. 7). between two adjacent feet. The installer is solely responsible for ensuring that the roof and its _ 4. In a spliced length of rail, all end sections must be structural members can support the array and its live loads. supported by no less than two L -feet. For rail lengths exceeding 32 feet thermal expansion joints may 5. All interior rail sections must be supported by no less than - be necessary. Please contact SunPower. Ione L foot 1. Footing spacing along the rail (A in illustration above) is determined by wind loading (see pp. 4-5, especially step 6. Interior rail sections supported by only one L -foot must be 4). Foot spacing must never exceed 48 inches. adjacent, on at least one side,'to a rail section supported by no less than two L -feet. - 7. Rail sections longer than half the footing spacing require no fewer than two L -feet � ,� _ y+•• Ott - fi sl•�r {,,,'-. �} c • SF System Planning and Assembly " ' ' - Installation Manual,A . 3. Laying out and installing the next row of L-feet: With L-feet only: Position the second row of L-feet in accordance with Figure S. Ensure that you measure between\� the lower bolt hole centers of each row of L-feet. Install the �`� r ' / '1 i < second row of L-feet in the same manner and orientation as.� 'Module length (hole to hole) r the first row, but leave the lag screws a half turn loose. Bei y s z aware of the set-up time of your sealant; the,L-feet will not be a; a 1 . fully tightened until Step 4.. • r � »fix ! `\ •!- �`w,y �r,�'.` � h,�i� �a^ n`�,.y °`, � F ,n�a,��,� . �° " Figure 5. L foot separation. See the note on module length in the caption offigure2(p.4). „ 4. Installing the second rails: Install and align the second rail in the • same manner and , •" �'- i '+ orientation as the first rail. After rail alignment, tighten the 'Y rail mounting bolts. Module,. Lay one module in place at one end of the rails, and snug ' the upper rail (Fig. 6) toward the lower rail, leaving no gap between the ends of the modules and either rail. (If pan-head screw screw screw heads represent the true end of the modules, be sure _ g (half turn loose); _ the screw heads touch the rails on both ends.) Tighten the lag screw on that end. Slide the module down the rails, snugging the rails and tightening the remaining lag screws as you go.� . lag�screw 3� t 41 Figure 6. Position and secure top rail ei t 5. Installing remaining L-feet and rails: 'r , ' Install the L-feet and the rails for the remaining rows, following Steps 3 and 4. You may use the same module to -• �, _ .. , _ - �,. space all the rows. When complete, confirm that: + • All rails are fitted and aligned. • All footing bolts and lag screws are secure. R • The module used for fitting is resting (but not se- - Y - cured) in the highest row. • ', ' SF System Planning and Assembly Installation Manua WRIM19MAW Material planning for rails and cap strips: Preplanning material use for your particular array can prevent Rail segments come from five 192 -inch lengths, lettered A thru structural or asthetic problems, particularly those caused by very E. Rail A, for example, is cut into two 96 -inch segments, with short lengths of rail or cap strip. This example illustrates one one segment spliced into each of the first two rails. Similarly, approach. five 192 -inch cap strips are designated V through Z. Stuctural requirements for rails are detailed in "Footing and All cap strip'segments are cut at the midpoint between splicing requirements" (p.5). Structurally, cap strips require: prepunched screw holes. For each rail, start with the cap strip • A screw in prepunched hole (which occur every 7 segment that crosses the array center line, and position over inches, beginning 3-1/2 inches from the ends of the the center line so that the appropriate holes are spaced equally rails). on either side. • One screw 3-1./2 inches or less from the each end of position each cap strip onto its rail and mark its trim point. every rail segment. Wherever there is no prepunched Remove and trim before final mounting. hole within 3-1/2 inches of an end of a segment, drill a 1/4 -inch hole 2 inches from the end of the segment and install a cap strip screw. (In most cases, you can avoid this situation with good material planning.) Structural requirements always take precedence, but usually Preliminary footing and splice positions must good planning can also achieve both material conservation , i. be checked against structural requirements in andsuperior aesthetics. This example conserves material and "Footing and splicing requirements" (p.5). achieves two specific aesthetic goals: In this example, the center of the array is • Cap strip screws must align across the rails. offset 2 inches from the center rafter. This • End screws must be equidistant from both sides of prevents rail splices BD (3rd rail) and CE (4th the array. rail) from falling too close to the center of the spans between footings. Because footings The example assumes an array of three rows, each holding five are not visible from ground level, there is modules 41 inches wide. Thus, four 205 -inch rail assemblies negligible aesthetic loss. and cap strip assemblies need to be cut and spliced from 192 - inch sections of rail and cap strip. The example illustrates one means of doing so, without violating structural requirements or aesthetic goals. Array center line Trim line (array edge) H 1:. C 83" :W 112": B 83" •�:� -V 80" n� A- 96" W 80„ A 96" Trim line (array edg X 96" E 122" X 96" ... D 122" -Y 128" C 109" .,A.. ;Z 128" c� E I• B 109" lsi cop strip 4th rail • 2nd cap strip 3rd rail 3rd cap strip 2nd rail 14th cap strip T 1 1 st rail Usable remainder: D, 70"; E, 70'; Y, 64'; Z, 64" ftp 7 i,�fi a 4 -, v r ,• ,M .. t ,,. a.+'n a t ,,,,' t i S�� '� '1' 6 }; k`,� c . v ®� SF System Planning.andAssembly: Installation Manual .6. Securing the first module �_ " sada • v Gather sufficient lengths of ca strip -- ��'��' g , p p yCap st p�screws �� #�perrriissable overhang �� to cover the length of the.first rail. For vrs �T� 1 /3.module width �'"�`� maximum visual appeal and material conservation see Material planning for cads and cap strips' .Slidethe first module P into final position , at one end of the array. Lay the remammg: modules in the top. row, leaving a gap P = about a foot wide between the firsrand second modules (Fig 7) i The temporary gap allows the installer to lace one of his feetbetween modules He can access the section of the cap strip he needs to'secure'while leaning toward the peak of the roof. For the "time being; the /bonotimstall second ;t last module may overhan .ther`ailb u-' p til7lower to one third its width g y PMa ?modules arplaced Attach; the end:of the'cap strip with the capstrip,screws (Fig. 7,'inset)�so that the r w T. upper end of the first module is secure _ Figure, 7 Begin cap strip installation The structural ttitegrtty of your array requires that 'cap strip screws fully engage the threaded rayl ' 2 Install screws • ' Use the ca strip screws su lied with our ca 1 P P , PP Y P- �- strips Any substitute screws must be 1/4-2Q Type F c �� thread cutting (18 8 stainless steel) and the'correct length Every caps,trtp segment -must have a cap stripe.„ screw 3-1/2.inches or less from each nearest pridrilledhole falls more than 3-112 triches from any end, drill d'I/a inch hole 21nches e } = Figure B ,Posiiion'and secure modules orie by one from the end and;install an additional screw , , k.,oilunue ine process una} au mouuies in tne.top row are in,, rigure 9- As moquies slide into place, the stepping gap shitts; final place and,secured from the top. When complete, every always allowing access to'the section cap strip being.secure w prepunched hole in the 'cap `strtp will be secured by ascrew.,.-y - r 7,�s 8; Installing the'remainmg modules row. by row ; •4 ' *' d �> Repeat Steps 6 and 7 for the remamg�rows'(Fig 9): Each d 'subsequent"cap strip Will secure the tops to :the [nodules being > installed and the.bottoms ;of the modules in the rowrabove ' $ Place the final capstrip in the lowest rail securing the bottom of the lowest module row d 17 ,• . J �' " SF System Planning and Assembly `` Installation Manual 9. Installing the end caps: " Attach the end caps to the ends of the rails by securing with the truss head sheet metal screws provided (Fig. 10). Y _ Figure 10. End cap installation. F Frequently asked questions'about standoffs and foof variations How high above the roof is an array? i ~ • ` ;- . r The answer depends on the orientation of your L -feet and"µ - + ,}* e Module' ' the length of your standoffs, if used. See the illustration l . 5 -' ( - 4 •thickness varies appropriate to your installation. • : `' , How can I seal the roof penetration required when standoffs are lagged below the roofing material? r 7/8"+. /8. Many types and brands of flashing can be used with SF ` 1 ' System. SunPower offers Oatey® "No -Calk" flashings for its steel standoffs and Oatey® or SunPower flashings for its aluminum two-piece standoffs. Module , thickness varies- w slEa . Module • thickness 2i/4.±i/8_ _ e' I $ rs . varies: i 7/8'± 1/8- x yi 3�/a + �/8 .; • • ./ r ;' Standoff height M •S 13/4-+/8" : T (3-,4-,6 or 7 „' y.. i ^ oll±1/8 ) m r ' • SF System Planning and Assembly Installation Manual Part III. Installing grounding [3.1.] Install grounding lugs to modules: Figure 11. Grounding Lug Rails may be grounded in three ways: 1. Grounding hole located on splice bar 2. Pre -drilled holes at end of rail 3. Field drilled hole on the rail [3.2.] Installing grounding lugs to rail: Drill hole 0.201" (#7 drill) into the SF rail and attach grounding lug using a #8 x 1 Y4 stainless steel bolt. Page 10 For optimal performance, SunPower PV modules must only be used in configurations where the ' positive polarity of the PV array is connected to ground. Failure to comply with this requirement will reduce the performance of the system and invalidate SunPower's Limited Power Warrantyfor PV Modules. For more information on grounding the system correctly, visit our website at www.sunpowercorp. com/inverters or contact SunPower technical support at 1 -877 -SUN -0123. • r. n . f`.. � :Y^ . r4 ' ` t ., �,;j�'4 •'�41 ran =r" „� ' SF System Planning and Assembly ` .` ' ' . Installation Manual ' • ' [3.3.] Installing wire clips to modules:41 - a£ *, Figure 13. r' y . �' �,,. �. •''a _;,v ^t,, �'V - yam. �,' 0 4 x • $.' ...t.$ • � fir• r 10 year limited Product Warranty, 5 year limited Finish Warranty SunPower warrants to the original purchaser specified byAAMA 609 & 610-02 —"Cleaning If within the specified Warranty periods the _,- ("Purchaser") of products) thato it, manufactures. , and -Maintenance _for Architecturally Finished °Product shall be reasonably proven to be ("Product") at the original installation site that Aluminum" (www.aamanecorg) are not followed defective, then SunPower shall repair or replace the Product shall be free from defects in material by Pui-chaser.This Warranty does not cover the defective Product, or any part thereof, in and workmanship for a period of ten (10) years, damage to the Product that occurs during its SunPower's sole discretion. Such repair or except for the anodized finish, which finish shipment, storage, or installation, replacement shall completely satisfy and discharge shall be free from visible peeling, or cracking or This Warranty shall be VOID if installation of the all of SunPower's liability with respect to this chalking under normal atmospheric conditions Product is not performed in accordance with limited Warranty. Under no circumstances for a period of five (5) years, from the earlier SunPower's written installation instructions, or shall SunPower be liable for special, indirect or of 1) the date the installation of the Product is if the Product has been modified, repaired, or consequential damages arising out of or related completed, or 2) 30 days after the purchase of reworked in a manner not previously authorized to use by Purchaser of the Product. the Product by the original Purchaser ("Finish by SunPower IN WRITING, or if the Product Manufacturers of related items, such as PV Warranty"). is installed in an environment for which it was modules and flashings, may provide written The Finish Warranty does not apply to any foreign not designed. SunPower shall not be liable for warranties of their own. SunPower's limited residue deposited on the finish. All installations consequential, contingent or incidental damages Warranty covers only its Product, and not any in corrosive atmospheric conditions are excluded. arising out of the use of the Product by Purchaser related items. The Finish Warranty isVOID if the practices under any circumstances. SunPower Corporation P: 1 -877 -SUN -0 1 23 a8 S U N F a,`W E Q_ I 3939 N First St. F: 1-408-240-5400 12 San Jose, CA 95134 www.sunpowercorp.com 27 February,;>2008 .40ii6atidiis.-Eifgineeriiig::I)dpdrtifieiit.',' UriRac Inc: 141.1'l�TqgiO.way.tPu1evard NE :Albuquerque xi� 77 NewMt 0 8 1 _545: S Re: Engineering .Certification -f u or ft Racs unfFlu§h..Codq -Co olarMp Mp jatio . Manual.127. w.ctA,-rIiie:, 08400 -*2640.9 - To Whoin- It MAY C.6tidem' subject manual I I peftain , ingt . o e�structural- calculation -of' 1 have, reviewed the,-,pqrtiom.ofAe,s4 a the . qpplied,'lba& and :, in selidtiod.7 pi li— 'peci ica yjAhiscObsists of Ta roce&re.taD6term1iie- the Deisiip* Wind Lo-'aid"i and. "Part II Proce&r6 to SelectRail Spaft and ..RiitTypeType:.'.''. The. guide,:t e�userAhrp.. rc pTopedures, h through: the� cilcti M - _414tipivo design,win fo e.� load. combinations. and beam Seliedtiort. All, calculations :assn 6dted, With theprocedures ba' Y -e- 'bd dh thecked.9fid. foiffid to be . :iii:coinolianic*c,:W*'ith.the.c'odes'lig't'edin thenext paragraph;. ThT procedures arebased oftaridin,comvliance.N�thf hefollowing codes/stacidards 1. low,ng.:gqdes1standards L. ,200.7'CalifdinihBiiildifig.-Cbde(CBC)-'b;�§ed'.bh..th6'20061n-t6-matioiidiBiiildinkCode; ,bY', International I ional. Code Council . Inc... 200 1. 61. aluminum Desi '§ije6-f*idati'6n9 And Gu deline uminum:Structuresb The::2. Ahu gn MaTitiak. , Y The Alu"rr'n"ntimA*S'S'66iati6h,-.WA' h 1#pni,D.Q,2000. Mechanical xtrudedraijs an alprope softhe,UNIRACp. and related components are based on data; bbtained.:fibin Walter G&stle,'-P;E.,;.Department of CiVil Engi aceringi. Uftivorsityof mexiwj Alb-64iieirq- NM; WILSON .1 COMPANi, INC.,: ENGINEERS - . A A . RCHffE CTS. iIbuq uerque Colorado Springs &COMPANY D6nver, Fol 4900 Lang Ave. NE � Houston A1bu4db*rqu0j- NM 87109 Kansas City tenezei P.0'. Boz 94000; 87199-4000 Omaha 505448-4000' P..asadana 505=3484055 FiWX PhOiDn"ix. R, Ranckq. S Puna, San Bernardinci, San POP: Wilson,& Coirnpany, 611h Artier 'c'q'�,LLC' 27 February,;>2008 .40ii6atidiis.-Eifgineeriiig::I)dpdrtifieiit.',' UriRac Inc: 141.1'l�TqgiO.way.tPu1evard NE :Albuquerque xi� 77 NewMt 0 8 1 _545: S Re: Engineering .Certification -f u or ft Racs unfFlu§h..Codq -Co olarMp Mp jatio . Manual.127. w.ctA,-rIiie:, 08400 -*2640.9 - To Whoin- It MAY C.6tidem' subject manual I I peftain , ingt . o e�structural- calculation -of' 1 have, reviewed the,-,pqrtiom.ofAe,s4 a the . qpplied,'lba& and :, in selidtiod.7 pi li— 'peci ica yjAhiscObsists of Ta roce&re.taD6term1iie- the Deisiip* Wind Lo-'aid"i and. "Part II Proce&r6 to SelectRail Spaft and ..RiitTypeType:.'.''. The. guide,:t e�userAhrp.. rc pTopedures, h through: the� cilcti M - _414tipivo design,win fo e.� load. combinations. and beam Seliedtiort. All, calculations :assn 6dted, With theprocedures ba' Y -e- 'bd dh thecked.9fid. foiffid to be . :iii:coinolianic*c,:W*'ith.the.c'odes'lig't'edin thenext paragraph;. ThT procedures arebased oftaridin,comvliance.N�thf hefollowing codes/stacidards 1. low,ng.:gqdes1standards L. ,200.7'CalifdinihBiiildifig.-Cbde(CBC)-'b;�§ed'.bh..th6'20061n-t6-matioiidiBiiildinkCode; ,bY', International I ional. Code Council . Inc... 200 1. 61. aluminum Desi '§ije6-f*idati'6n9 And Gu deline uminum:Structuresb The::2. Ahu gn MaTitiak. , Y The Alu"rr'n"ntimA*S'S'66iati6h,-.WA' h 1#pni,D.Q,2000. Mechanical xtrudedraijs an alprope softhe,UNIRACp. and related components are based on data; bbtained.:fibin Walter G&stle,'-P;E.,;.Department of CiVil Engi aceringi. Uftivorsityof mexiwj Alb-64iieirq- NM; WILSON .1 COMPANi, INC.,: ENGINEERS - . A A . RCHffE CTS. ti � " I„ 1,7 TV . � w11 !•^ � /lT' �. ! .�, � ''I-� rtti' A �','• f K � `( �- : * K 1 ,�Y .. W � • •, '&COMPANY '- I cerfyfy that;the structural calculations ►n Un►Rac's SolarMount Flush, `Code Compliant: _ Tnstallahon;lVIanual"227 are m comphance;w�th`the above codes �, ' � r• '• ', : � • `� t � � WILSON &'COIVIPANY; ' .._ - s , � ^ , •; _ Y M' M � tS I.ii.'�• 1 Steven J Metro, Executive* Vice President; l 4 � ��rti�i► c �t ' �cc Gary.; ICinchen, P E .. . • • , . • �Q N r «n Y • ��F' �.. � , � • .. ,' Cir . s >q `. � ,a. r + , , _ Cutler -Hammer January 1999 4 General Description Description Safety switches have a number of applications from service entrance to branch circuit protection. They are also horsepower rated for use as motor circuit switches. The Applica- tion Guide table, below, summarizes major differences and similarities between the Heavy Duty and Gen- eral Duty type of Cutler -Hammer Safety Switches. Individual catalog pages and selec- tion tables provide more specific information as to number of poles, voltage, specifications and horse- power ratings. K -Series Switch Design(D The efficient K -series design utilizes double -break, rotary blade action for high performance and reliability. Here are some of the characteristics of the K -Series type of switch: ■ High visibility handle and name- plate for indication of switch position — ON or OFF. Safety Switch Application Guide — See Catalog Selection Tables for specific ratings. ■ Clear line terminal shields. ■ Unique Control Pole option — visible blade and positive action electrical interlocking. ■ Generous wiring room - meet- ing or exceeding NEC wire bending space, even with field installed crimp lugs. ■ Built-in Fuse Pullers in Type 4 and 12 enclosed switches. ■ Side hinged Type 313 enclosure doors. ■ Tangential knockouts in Type 1 and 313 enclosures through 2O0A size DH. ■ Stainless steel enclosures for UL Type 4X applications— Dust -tight, Watertight and Corrosion Resistant. ■ Type 12 enclosures for 30-2O0A switches also rated for 3R use when a factory provided drain hole is opened. ■ Rated for 60*R5°C wire connection. Application/Features Type DG General Duty Safety Swhches Type DH Heavy [My Safety Switches Type of Facility Residential, Commercial, Light Industrial Commercial, Institutional, Industrial Maximum Voltages 240V ac — 250V do in larger sizes 600V ac — 250V do and 600V do Short Circuit Rating for Non-fused 10,000 rms symmetrical amperes 10,000 rms symmetrical amperes Switches Short Circuit Rating with Standard Fuse With Class H fuse clips —10,000 rms symmetrical amperes Switches with Class H fuse clips -10,000 rms amperes Clips 800-1200A switches with Class L fusing — 200,000 rms Short Circuit Rating with Fase Class R fuse adaptation and 400-600A switches with T or J fuse Switches with Class R or Class J fusing and Op tions adaptation —100,000 rms amperes 200-800A switches with Class T fuse adaptation — 200,000A at 480V and 100,000 rms sym. amperes at 600V Ampere Sizes 30, 60, 100, 200, 400, 600 30, 60, 100, 200, 400, 600, 800,1200 Maximum Horsepower Ratings 200 hp at 240V ac 250 Hp at 240V, 500 Hp at 480 and 600V ac UL (NEMA) Enclosure Types Type 1 —General purpose indoor use Type 1 Indoor, 3R Outdoor Type 3R—Rainproof and Sleet -Resistant Type 4.Watertight and Dust -tight Type 4X Watertight, Dust -tight and Corrosion Resistant Type 12 Indoor falling dust, dirt and liquids Type 12/3R convertible to outdoor use I Terminals Box Lug (screw pressure) for AI/Cu wire Box Lug (screw pressure) for AI/Cu wire Elec. Interlock—Snap-switch Type Field Installed Kit, 200-600A sizes field or Factory Installed for all sizes Control Pole Interlock Field Installed Kit, 400-600A sizes Field Installed for K -Series Switches Fuse Pullers Not Available Standard in Type 4 and 12 enclosed switches Field Installed for all other 30-200A switches , Further Information -1) K -Series design availdble where the letter K appears in the cataloE number. CAT.73.O1.T.E CAT.71.01.T.E F=T*N Selection Guide Safety Switch Selection Guide Cutler -Hammer January 1999 Type Fuse Type Fuse Fuse Class Fuse Ampere Number Enclosure Types NEMA 4X Stainless Steel NEMA 4X NonWetallic All Stainless Fusible Cartridge H Type 2 and 3 Class Rating of Poles NEMA 1 NEMA 3R NEMA 12 NEMA 4 NEMA 4X NEMA 4X 3 YES Viewing Window Fusible Cartridge H 30-800 Painted Stainless Non -Metallic YES — Upper and Lower Non -Fusible — I — 1 30-800 3 — — YES® VES Steel Steel Receptacle Air Conditioning Max. Fusible Cartridge H 30 and 60 2 — YESO — — — — Disconnect 240 Vac Non -Fusible — — 60 2 — YESO — — — — Residential/Commercial/ Air Conditioning/ Max. Non -Automatic — — 60 2 — VESO — — — — Heat Pump Disconnects 120/240 Vac Circuit Breaker General Duty Single Throw Fusible Plug — 30 1 and 2 YES YES — — — — Max. 240 Vac Cartridge H 30-600 2 and 3 YES YES — — — — Horsepower Non -Fusible — — 30-600 2 and 3 YES VES — — — — Rated Heavy Duty Single Throw Fusible Cartridge H 30-600 2, 3 and 4 YES VES VES® YES VES VES Max. 600 Vac Up to Up to Up to 400-800A Up to Up to Horsepower L 800-1200 1200A 1200A 800A 800A 200A Rated Non -Fusible — — 30-1200 2, 3 and 4 YES VES VES® YES YES YES Up to 400.800A Up to Up to 800A 800A 200A 6 -Pole Single Throw Fusible Cartridge H 30-200 6 — YES YES — YES — Motor Circuit Max. 600 Vac Non -Fusible — — 30-200 6 — YES YES — YES — Double Max. 600 Vac Fusible Cartridge H 30-400 2 and 3 YES YES — — — — Throw Horsepower T mov) 400 Up to Up to Rated T (240V) 600 600A 200A Non -Fusible — — 30-800 2, 3, 4 VES YES VES — YES — and6 Up to 400A Up to400A Rotary Switches Max. 600 Vac Non -Fusible — — 40-100 3,4 YES YES® YESQ — YES YES EnviroLlne ' Fuse Type Fuse Class Ampere Rating Number of Poles Enclosure Types NEMA 1 I NEMA 3R NEMA 12 NEMA 4 Painted Steel NEMA 4X Stainless Steel NEMA 4X NonWetallic All Stainless Fusible Cartridge H 30-400 2 and 3 YES Non -Fusible — — 30-400 3 YES Viewing Window Fusible Cartridge H 30-800 3 — — VES® YES YES — Upper and Lower Non -Fusible — I — 1 30-800 3 — — YES® VES YES — Receptacle Fusible Cartridge H 1 30.100 1 3 — — YES — YES — Non -Fusible — — 60 3 — — YES — YES — Non -Metallic Fusible Cartridge H 30-200 3 — —YES — YES Non -Fusible — — 30-200 3 — — — — — VES tD Both galvanized steel and polymeric T NEMA Type 12 enclosures (30-200 amperes) (non-metallic). can be field modified to meet NEMA Type 3R Air Conditioning Disconnects T-- Ea l*N Specially designed as disconnects for light duty air conditioning and heat pump applications. ■ 10,000 amperes rms symmetrical interrupting rating. ■ Horsepower rated. ■ Available with fusible or non -fusible pullout devices (240 Vac) or a molded.case switch..._.... (120/240 Vac). ■ 30 and 60 amperes (fusible pullout), 60 amperes (non -fusible pullout and molded case switch). ■ Class H fuse clips provided on fusible pullout devices. For residential and commercial applications. Suitable for light duty motor circuits and service entrance. ■ 30 through 600 amperes. ■ For use on systems capable of delivering up to 10,000 rms (symmetrical fault current).* ■ Suitable for service entrance applications unless otherwise noted. For heavy commercial and industrial applications where reliable performance and service continuity are critical. . ■ 30 through 1200 amperes. ■ 600 Vac, 600 Vdc maximum. ■ May be rated up to 100,000 rms symmetrical when used with Class J or R fuses; and the 400 to 1200 ampere switches are rated at 200,000 rms symmetrical when used with Class J, L, or R fuses. ■ Horsepower rated. ■ Suitable for service entrance use. rainproof requirements when a factory provided drain screw is removed. ■ Heavy duty construction. High strength metal enclosure with welded and riveted construc- tion; or a rugged polymer with high impact UV resistant features. ■ Swing -up cover remains in place when in the open position. Includes provision for padlocking. ■ -Two-position pullout provides a safety feature since the protective shield cannot be removed when the pullout is in the ON position. When in the OFF position, the shield can be removed to provide access to the fuses. ■ 200-600 amperes features K -series design. ■ Horsepower rated. ■ Fusible and non -fusible switches. One -pole S/N through four -wire; 120/240, and 240 Vac. ■ Ample wire bending space provides for easier installation. • Note: With class R fuses 100-600A switches may be used on systems capable of delivering 100,000 rms. ■ Visible double break rotary blade mechanism. Two points of contact provide a positive open and close, easier operation, and also help pre- vent contact burning for longer contact life. ■ Triple padlocking capability. Personnel safety feature since the large hasp can accommodate up to three 3/8 -inch shank locks. Cabinet door can be further padlocked at the top and bottom. ■ Interlocking mechanism. Door cannot be opened when the handle is in the ON position. Built-in defeater mechanism provides for user access when necessary. CAT.71.01.T.E Cutler -Hammer January 1999 6 -Pole Motor Circuit Heavy Duty Double Throw Enclosed Rotary Selection Guide A compact safety switch that's ideal for use in heavy industry...when an "in sight" disconnecting means is required for two -speed motors that are remote from their motor control devices. ■ 600 Vac, 250 Vdc maximum. ■ 30 through 200 amperes. ■ Fusible or non -fusible. ■ Trunk -type latches keep the cover tightly closed and a neoprene gasket seals out mois- ture and dust from the switch assembly. Used to transfer service from a normal power source to an alternate source or to switch from one load circuit to another. ■ Recommended for systems where the avail- able fault current does not exceed 100,000 rms symmetrical. ■ 30 through 800 ampere switches are horse- power rated. ■ 600 Vac, 250 Vdc maximum. ■ Also suitable for use on systems capable of delivering 100,000 rms symmetrical fault current when used with Class J, R, or T fuses. ■ Fusible or non -fusible. ■ Load break rated and approved for service entrance. ■ Wiring configuration from factory allows a sin- gle load to be supplied by a normal or alternate source. Can be field modified to allow two loads to be alternately supplied by a single power source. ■ Non -fusible double throw switch can be used to feed a single throw fusible switch, the normal method to provide manual transfer from one power source to another in 800 ampere and larger switches. Provide users with the ability to lock directly wired motor loads in the OFF position to comply with new OSHA lockout/tagout regulations. Also for machine applications that require compact, economical disconnect switches. ■ Meets NEC article 430 requirements for a separate disconnect means within sight of all motor loads. ■ Padlockable in the OFF position (up to three padlocks) to meet OSHA lockout requirements. Cutler -Hammer is introducing a new line of safety switches designed for your special application and/or extreme environmental conditions. ■ All Stainless Steel Switch - primarily for use in the meatpacking and food processing indus- tries or any application where water is fre- quently used to hose down equipment. In addition to the stainless steel NEMA 4X enclo- sure, the interior mechanism, back pan, and springs are all stainless steel. Ratings for these Heavy Duty switches are 30-400 amperes, 240-600 Vac, available as fusible and non -fusible switches. ■ Window Switches -These switches are avail- able with either an upper window over the switch contacts or a lower window over the fuse block. The upper window provides visual verification of ON/OFF status. The lower win- dow switch allows for visual verification of fuse status if used in conjunction with Littelfuse, Inc fuses with blown fuse indicator. Ratings are 30-800 amperes, 240-600 Vac, fusible and non -fusible. Available in NEMA 12/3R, 4X stainless steel enclosures. ■ Visible double break rotary blade mechanism. Two points of contact provide a positive open and close, easier operation, and also help pre- vent contact burning for longer contact life. ■ Clear line shield protection. ■ Built-in fuse pullers. ■ Clearly visible handle. ■ Triple padlocking capability. Cabinet door can be further padlocked at the top and bottom. ■ Ample wire bending space provides for easier installation. ■ Visible double break rotary blade mechanism. Two points of contact provide a positive open and close, easier operation, and also help pre- vent contact burning for longer contact life. ■ Triple padlocking capability. Personnel safety feature since the large hasp can accommodate up to three 3/8 -inch shank locks. ■ Clearly visible handle. The position (ON or OFF) can be clearly seen from a distance. ■ Additional locking capability. Cabinet door can be further padlocked at the top and bottom. ■ Clear line shield protects against accidental contact with energized parts. Probe holes enable the user to test if the line side is ener- gized without removing the shield. ■ Tangential knockouts on sides, top, and bot- tom. Enables any size of conduit to be mounted close to the wall, providing for cable installation closer to the wall and a neat appearance. ■ Available in 40, 80, and 100 ampere ratings. ■ 600 Vac, three- and four -pole non -fusible device. ■ Rated at highest available Hp rating (at 480 Vac, 40A-20 Hp, 8OA-40 Hp, 10OA-50 Hp). ■ Rated for making and breaking loads. ■ Accepts auxiliary contacts. Capability to signal PLC controllers. ■ Ground lug connection provided. ■ Receptacle Switches - These Heavy Duty Switches are pre -wired and interlocked to polarized receptacles for three-phase, three - wire, grounded type power plugs. These are used for portable power applications such as welders, infrared ovens, batch feeders, convey- ors, truck and marine docks. Receptacles are interlocked to handle mechanisms so that power plugs may not be inserted or removed when the switch is in the ON position unless noted otherwise. Ratings are 30-100 amperes, 600 Vac, NEMA 12, 4X stainless steel enclosures. ■ Non -Metallic Switch - This switch has a KRYDON" enclosure. This is a compression molded fiberglass reinforced polyester enclo- sure, which is capable of withstanding almost any corrosive environment. Ratings are 30.200 amperes, 240.600 Vac, fusible and non -fusible. Enclosure is NEMA 4X rated. CAT.71.013.E F.AT■N Catalog Numbering System, Features Safety Switch Catalog Numbering System Does not apply to Air Conditioning Disconnects. DH 3 Switch Type Poles/Blades DP = General Duty/ 1 = 1 -Pole Plug Fuse 2 = 2 -Poles • 3 = 3 -Poles DG = General Duty/ 4 = 4 -Poles Cartridge Fuse 6 = 6 -Poles DH = Heavy Duty DT = Double Throw DR = Rotary Switch C 1 Amperes 1 = 30 Amps 2 = 60 Amps 3 = 100 Amps 4 = 200 Amps 5 = 400 Amps 6 = 600 Amps 7 = 800 Amps 8 = 1200 Amps N D K NEMA Enclosures Rating G = NEMA 1 R = NEMA 3R D = NEMA 12 P = NEMA 4 (Painted Steel) W = NEMA 4X Corrosion Resistant (Stainless Steel) C = NEMA 4X Non -Metallic Cutler -Hammer January 1999 LW Options Blank= No Viewing Window W = Upper Viewing Window LW = Lower Viewing Window X = All Stainless Voltage Fused/Non-Fused Series 11= 120 Vac or Neutral K = Design 2 = 240 Vac F = No Neutral All General Duty Switches Above 200 6 = 600 Vac Fused Ampere and All Heavy Duty Switches U = Non -Fused Incorporate K -Series Switch Design N = Neutral Features Listed Below B = Design General Duty 30-100 Amps C = Design 1200A Only All General Duty Switches Above 200 Ampere and All Heavy Duty Switches Incorporate These K -Series Switch Design Features Visible Double Break Rotary Blade Mechanism Two points of con- tact provide a posi- tive open and close, easier operation, and also help prevent contact burning for longer contact life. Clear Line Shield Protects against accidental contact with energized parts. Probe holes enable the user to test if the line side is ener- gized without remov- ing the shield. Built -In Fuse Pullers (NEMA 12 and 4X Only) Provides easy removal of fuses. Clearly Visible Handle The position (ON or OFF) can be clearly seen from a distance and the length provides for easy operation. Triple Padlocking Capability Personnel safety feature since the large hasp can accommodate up to three 3/8 -inch shank locks. Additional Locking Capability Cabinet door can be further padlocked at the top and bottom. Interlocking Mechanism Door cannot be opened when the handle is in the ON position. Defeater mechanism pro- videsforuser access when necessary. Tangential Knockouts An ample number are provided on the top, bottom, and sides of both NEMA Types 1 and 3R enclosures. Bolt -On Hub Kits For Switches in a NEMA Type 3R; 12, 4, 4X enclosure. E.,leN CAT.71.01.T.E 11 • Cutler -Hammer January 1999 Accessories Accessories, Hubs, Lug Data Description Catalog Number Neutral Kits/Ground Kits 200A DG, OH (NEMA 1, 3R Enclosures) DG200NK 30-60A DH DH030NK 100A OH OHIDONK 200A DH (NEMA 4X,12 Enclosures) DH2OONK 1200A DH DS120ONC 400A DG, DH OS40ONK 600A DG, DH OS60ONK 400.600A Fusible DT OSBOONK 30-100A OT DTIDONK 200 A DT DT2DONK 400A Non -Fusible DT OT40ONK 600 Non -Fusible DT DT60DNK Ground Lug Kits 30-100A DG, DH, DT DSIDOGK 200A DG, DH, DT DS2DOGK 400.600A DG, 400-800A OH, 400-BOOA OT DS468GK Control Pole Kit 400-600A DG, 30-800A DH, 30-200A OT OS16CP Electrical Interlock Kits All Switches (except 30-100A DG, 1200A DH) 2NO/2NC DS2DOEK1 All Switches (except 30-IOOA DG, 1200A DH) 2NO/2NC DS2DOEK2 1200 A DH 2NO/2NC DS1200EK2 Copper Lug Kits 30A DH, OT (order one kit for 3 poles) DS16CL 60A OH, DT (order one kit for 3 poles) DS26CL 100A OH, DT (order one kit for 3 poles) OS36CL 200A DH (order one kit for 3 poles) OS46CL 400A DG, DH (order one kit for each pole) OS56CL 600A DG, DH (order one kit for each pole) DS66CL Crimp Lug Pad Kit 400-600A DG, OH (order one kit for 3 poles) DS56CK 800A DG, DH (order one kit for each pole) OS76CK 400-800A Neutral DG, DH (order one kit per switch) DSBDOCNK Special Lug Kit (750 kcmil) 600A DG, DH (order one kit for each pole) OS75OKL Fuse Puller Kits 30-60A DH (order one kit for 3 poles) OS30FP 60A DH (4 pole switch only) DS60FP 100A DH (order one kit for 3 poles) OSIDOFP 200A OH (order one kit for 3 poles) DS2DOFP "J" Fuse Adapter Kits ., r 60A 240V DH, DT (order one kit for 3 poles] DS22JK 60A 600V DH, DT (order one kit for each pole) OS26JK 400A 600V DT (order one kit for 6 poles) OT40WK 600A 240-600V DH only OS600JK "R" Fuse Adapter Kits 30-60A DG DG32RK 30A 240V DH, DT DS12FK 30A 600V DH, DT, 60A 240V DH, DT DS16FK 60A 600V DH, DT OS26FK 100A 240-600V OH, DT OS36FK 200A 240-600V DH, DT DS46FK 400A 240-BOOV DH, OT DS56FK 600A 240-600V OH, DT DS66FK "T" Fuse Adapter Kits 200A 240V DH (order one kit for 3 poles) DS426TK 200A 600V OH (order one kit for 3 poles) DS466TK 400A 240V DG, DH (order one kit for each pole) OS520K 400A 600V DG, DH (order one kit for each pole) DS%6TK 600A 240V DG, DH (order one kit for each pole) OS626TK 600A 600V DG, DH (order one kit for each pole) DS666TK 800A 240V DG, DH (order one kit for each pole) DS726TK 800A 600V DG, DH (order one kit for each pole) DS766TK Auxiliary Contacts for C362ACI RotarySwitches C362AC3 C362AC5 CAT.71.01.T.E DS12FK DS16CP DS200EKI DS426TK DSIDDGK OH03ONK F.'T*N 0 r7 Accessories, Hubs, Lug Data Hubs Plate Type Hubs For NEMA Type 3R Enclosures (Up to 200 Amperes) Group 1 Group 2 General Duty, Heavy Duty, General Duty, Heavy Duty, Double Throw Through 100A Double Throw — 200A Conduit Size Catalog Number Conduit Size Catalog Number Inches mm Inches mm 3/4 19.0 DS075HI 2 50.8 DS200H2 1 25.4 DS100H1 2-1/2 63.5 DS250H2 1-1/4 31.8 DS125H1 3 76.2 DS300H2 1-1/2 38.1 DS150H1 127.0 DS500MH C401AC8 2 50.8 1 DS200H1 (2) #1/0 or (2) 300 kcmil or AI/Cu Catalog Number DS900AK Adapter Kit — Permits Installation of Group1 Hubs on 200 Ampere Type General Duty, Heavy Duty and Double Throw Switches Myers Type Hubs NEMA Type 3R (400 Amperes and Above) NEMA Types 4, 4X (Stainless Steel), 12 Conduit Size Conduit Hub Catalog Number Inches mm 1/2 12.7 DS050MH 3/4 19.0 DS075MH 1 25.4 DS100MH 1-1/4 31.8 DS125MH 1-1/2 38.1 DS150MH 2 50.8 DS200MH 2-1/2 63.5 DS250MH 3 76.2 DS300MH 3-1/2 88.9 DS350MH 4 101.6 DS400MH 5 127.0 DS500MH C401 Hubs For NEMA 4X Non -Metallic Enclosures Only Conduit Size Conduit Hub Ground Bushing(D Inches _ .. ,mm .. ., ,Catalog .. ,.-.,_ ._ Catalog. Cu 30A DG Number Number 3/4 19.0 C401AC2 C401CC2 1 25.4 C401AC3 C401CC3 1-1/4 31.8 C401AC4 C401CC4 1-1/2 38.1 C401AC5 C401CC5 2 50.8 C401AC6 C401CC6 2-1/2 63.5 C401AC7 C401CC7 3 76.2 C401AC8 C401 CCS Cutler -Hammer January 1999 DS075H1 Standard Lug Capacities Ampere Rating Minimum Wire Size Maximum Wire_ Size Type Wire 30A DP #14 #8 Cu 30A DG #14 #6 AI/Cu 30A DH, DT #14 #2 AI/Cu 60A DG, DH, DT #14 #2 AI/Cu 100A DG #14 #1 AI/Cu 100A DH, DT #14 #1/0 AI/Cu 200A DG, DT #6 250 kcmil AI/Cu 200A DH Type 1 & 313 #6 250 kcmil AI/Cu 200A DH Type 4 & 12 #6 300 kcmil AI/Cu 400A DG, DH, DT - (2) #1/0 or (2) 300 kcmil or AI/Cu _.. (1) #1/0 (1) 750 kcmil 600A DG (2) #2 (2) 600 kcmily AI/Cu 600A DH (2) #2 (2) 600 kcmil AI/Cu 600A DT (Fusible) (2) #2 (2) 600 kcmil AI/Cu 600A DT (Non -Fusible) (2) #250 (2) 500 kcmil AI/Cu 800A DH (4) #1/0 (4) 750 kcmil AI/Cu 800A DT (3) #250 (3) 500 kcmil AI/Cu 12000H (4) #1/0 (4) 750 kcmil AI/Cu ,O Grounding bushings are required when me- tallic conduit is used for a ground conductor. 6:T*N CAT.71.01.T.E Cutler -Hammer January 1999 Dimensions 4 General Duty, Non -Fusible, 240V, 3 -Pole, Single Throw Figure 1 Ampere NEMA 1_ NEMA 3R Rating w H 10 w H D 30 6-1/16 7-17/32 6-23/32 6-3/4 9-1/8 6-3/4 60 8-1/8 12-13/16 8-7/8 8-1/8 12-11/16 8-7/8 100 8-1/2 17-1/2 8-3/4 8-1/2 17-3/8 8-3/4 200 16 25-1/4 11-1/4 16 25-1/2 11-1/4 400 23 54-1/2 1 12-5/8 23 54-1/4 12-5/8 600 24 59-3/4 1 14-1/4 24 59-3/4 14-1/4 General Duty, Fusible, 240V, 3 -Pole Solid Neutral, Single Throw Ampere NEMA 1 NEMA 3R Rating W H D w H D - 30 6-1/16 7-1/2 6-3/4 6-3/4 9-1/8 6-3/4 60 8-1/8 12-13/16 8-7/8 8-1/8 12-11/16 8-7/8 100 8-1/2 17-1/2 8-3/4 8-1/2 17-3/8 8-3/4 200 16 24-3/4 11-1/4 16 25-1/2 11-1/4 400 23 53-7/8 12-5/8 23 54-1/4 12-5/8 600 24 59-3/8 14-1/4 24 59-3/4 14-1/4 Dimensions (in inches) are for estimating purposes only. to- W -'I D �{ •� H o b NEMA 1-3R 30 Amperes E �W� D -r • I• H NEMA 1-3R 30-100 Amperes m Cutler -Hammer January 1999 Dimensions Heavy Duty, Non -Fusible, 600V, 3 -Pole, Single Throw Figure 1 Ampere NEMA 1, 3R F NEMA 12, USS Rating W H D W H D 30 8-1/8. 15-7/8 10 8-1/8 12-1/8 10 60 8-1/8 15-7/8 10 8-1/8 12-1/8 10 100 11-1/8 21-11/16 10 11-1/8 24 10-1/4 200 16 27-5/8 11-1/4 16 34-3/8 11-1/2 400 23 53-7/8 12-5/8 23 57-5/8 12-5/8 600. 24 59-3/8 14-1/4 24 63 14-1/4 800 25-3/8 68 14-1/4 25-3/8 71-3/4 14-1/4 1200 31-3/16 '52-5/16 17-1/2 - - - Heavy Duty, Fusible, 240 and 600V, 3 -Pole Solid Neutral, Single Throw ` Ampere NEMA 1, 3R F NEMA 12, USS Rating W H D W H D 30 8-1/8 15-7/8 10 8-1/8 17-7/8 10 60 8-1/8 15-7/8 10 8-1/8 17-7/8 10 100 11-1/8 21-11/16 10 11-1/8 24 10-1/4 200 16 27-5/8 11-1/4 16 343/8 - 11-1/2 400 23 53-7/8 1 12-5/8 1 23 57-5/8. 12-5/8 600 24 59-3/8 14-1/4 25-3/8 71-3/4 14-1/4 800 25-3/8 68 14-1/4 25-3/8 71-3/4 141/4 1200 31-3/16 65-1/2 17-1/2 - - - Dimensions (in inches) are for estimating purposes only. W� I i 0 H i C i C NEMA 1-3R 30-1200 Amperes ,e 2 D� I !) H NEMA 4, 4X and 12 30-800 Amperes F Cutler -Hammer January 1999 Technical Data Maximum Horsepower Ratings General Duty, Fusible and Non -Fusible, Heavy Duty, Fusible and Non -Fusible, 240V With Time Delay Fuses 480V With Time Delay Fuses Ampere Rating 1 Phase AC 3 Phase AC 30 3 7-1/2 60 10 15 100 15 30 200 15 50 400 - 125 600 - I200 Ampere Rating 1 Phase AC 3 Phase AC 30 7-1/2 15 60 20 30 100 30 60 200 50 125 400 - 250 600 - 400 800 - 500 Heavy Duty, Fusible, 240V With Time Delay Fuses Heavy Duty, Fusible and Non -Fusible, Ampere Rating 1 Phase AC 3 Phese AC 30 3 7-1/2 60 10 15 100 15 30 200 15 60 400 - 125 600 - 200 800 - 500 600V With Time Delay Fuses Ampere Rating 1 Phase AC 3 Phase AC 30 10 20 60 25 50 100 30 75 200 50 150 400 - 350 600 - 500 800 - 500 .6 Typical Specifications Typical Specifications General Duty General Furnish and install, where indicated, general duty type safety switches having the electrical characteristics, ratings and modifications shown on the drawings. UL, Federal and NEMA Specifications All switches shall be Underwriters Laboratories Inc., File No. E5239 listed, comply with UL98 and meet NEMA KS -1 specifications. Qualifications A. For equipment specified herein, the manufacturer shall be ISO 9000 certified. B. The manufacturer of this equip- ment shall have produced similar electrical equipment for a mini- mum period of seven (7) years. Manufacturer A. Cutler -Hammer Ratings A. Safety switches shall be rated for a maximum of 240 Volts Ac, single -pole through 3 -pole with optional solid neutral. B. Switches shall have short circuit ratings as shown on the drawings or as herein scheduled, but not less th6n'100,000 amperes RMS (symmetrical fault current). C. Ampere ratings of 30 through 600. D. Switches shall be horsepower rated. E. Suitable for service entrance applications unless otherwise noted. F. Fusible and non -fusible switches. Construction A. Safety switch design must have quick-make/quick-break operating mechanism. B. Double -break rotary action shaft and switchblade shall be manufactured as one common component. Pivot point is not acceptable. C. The fuses will be easy to access. Bail Handle is not acceptable. D. NEMA 313 will be a side opening cover. Wiring/Termination A. All wire connectors and terminals shall be of the anti -turn solderless type and shall be suitable for cop- per and aluminum wire of the sizes indicated. B. All safety switches where marked shall be suitable for use with 60/75 degree C rated wire. C. All switches shall conform to the latest NEC wire bending space requirements. Enclosure A. Safety switch shall have NEMA 1 general purpose or NEMA 313 rainproof enclosures as indicated on the drawings. B. The cover shall have door inter- lock to prevent the switch being opened in the "ON" position. C. The handle will be red and easily recognizable, and is padlockable in the "OFF" position. D. The door shall have a one-piece lockable hasp. E. The side, top and bottom sides shall have tangential knockouts. F. The back of enclosure shall have concentric knockouts. Finish .A. Enclosure shall be phosphated and finished with a medium light gray ASA 61 enamel. The finish paint shall be of a type to which field applied paint will adhere. Factory Testing A. The standard factory tests shall be performed on the equipment pro- vided under this section. All tests shall be in accordance with the latest version of UL and NEMA. Cutler -Hammer January 1999 Heavy Duty General Furnish and install, where indicated, heavy duty type safety switches hav- ing the electrical characteristics, ratings and modifications shown on the drawings. UL, Federal and NEMA Specifications All switches shall be listed with Underwriters Laboratories Inc., under File No. E5239, comply with UL98 and meet NEMA KS -1 specifi- cations and previous Federal Specification WS -865c Type HD. Qualifications A. For equipment specified herein, the manufacturer shall be ISO 9000 certified. B. The manufacturer of this equip- ment shall have produced similar electrical equipment for a mini- mum period of seven (7) years. Manufacturer A. Cutler -Hammer. Ratings A. Safety switches shall be rated for 240 Volts Ac, Dc or 600 Volts Ac 2 -pole through 6 -pole. B. Switches shall have short circuit ratings as shown on the drawings or as herein scheduled, but not less than 100,000 amperes RMS (at 600 volt) with Class J or R fus- es. The 400 to 1200 ampere switches are rated 200,000 RMS (at 480 volt) when used with Class J, L, or R fuses. C. Ampere ratings of 30 through 1200. D. Switches shall be horsepower rated. E. Suitable for service entrance applications unless otherwise noted. F. Fusible and Non -fusible switches. E.'l*N CAT.71.0l.T.E i Cutler -Hammer January 1999 Construction A. Safety switch design must have quick-make/quick-break operating mechanism. B. Switch shall have deionizing arc chutes to confine and suppress the arcs produced by contacts un- der load. C. Double -break rotary action shaft and switchblade shall be manufactured as one common component. Pivot point is not acceptable. D. Switches shall have built-in fuse pullers for type 4 and 12. E. Switch shall have clear line shields to prevent accidental con- tact with line terminals. Wiring/Termination A. All wire connectors and terminals shall be of the anti -turn solderless type and shall be suitable for cop- per and aluminum wire of the sizes indicated. B. All safety switches where marked shall be suitable for use with 60!75 degree C rated wire. C. All switches shall conform to the latest NEC wire bending space requirements. Enclosure A. Safety switch shall have NEMA 1 general purpose, NEMA 3R rain- proof, NEMA 12 dust -tight, NEMA 4 painted steel, NEMA 4X stain- less steel or NEMA 4X non- metallic enclosures as indicated on the drawings. B. The cover shall have door inter- lock to prevent the switch being opened in the "ON" position. C. Defeat mechanism for door inter- lock must be front accessible. D. The handle will be red and easily recognizable, and be pad -lockable in the "OFF" position. E. The door shall have a one-piece lockable hasp. Typical Specifications F. The side, top and bottom sides shall have tangential knockouts. G. The back of enclosure shall have concentric knockouts. H. Enclosures shall be predrilled to accommodate field installable neutral. Finish A. Enclosure shall be phosphated and finished with a medium light gray ASA 61 enamel. The finish. paint shall be of a type to which field applied paint will adhere. Factory Testing A. The standard factory tests shall be performed on the equipment pro- vided under this section. All tests shall be in accordance with the latest version of UL and NEMA. Double Throw General Furnish and install for use as a trans- fer switch where indicated double - throw switches having the electrical characteristics, ratings and modifica- tions shown on the drawings. UL, Federal and NEMA Specifications All switches shall be listed with Underwriters Laboratories Inc., under File No. E5239, comply with UL98 and meet NEMA KS -1 specifi- cations and previous Federal Specification WS -865c Type HD. Qualifications A. For equipment specified herein, the manufacturer shall be ISO 9000 certified. B. The manufacturer of this equip- ment shall have produced similar electrical equipment for a mini- mum period of seven (7) years. Manufacturer A. Cutler -Hammer. Ratings A. Safety switches shall be rated for 240 Volts Ac, Dc or 600 Volts Ac 2 -pole through 6 -pole. - B. Switches shall be suited for use on systems where the available fault current of 100,000 amperes RMS symmetrical when used with Class J, R, or T fuses. C. Ampere ratings of 30 through 800. D. Switches shall be horsepower rated. E. Load break rated and approved for service entrance applications unless otherwise noted. F. Fusible and non -fusible switches. Construction A. Safety switch design must have quick-make/quick-break operat- ing mechanism with two points of contact. B. Switch shall have deionizing arc chutes to confine and suppress the arcs produced by contacts opening under load. C. Double -break rotary action shaft and switchblade shall be manu- factured as one common component. Pivot point is not acceptable. D. Switch shall have clear line shields to prevent accidental con-. tact with line terminals. Wiring/Termination A. Wiring configuration from the factory shall allow a single load to be supplied by,a-normal-or alter- nate source. It can be field modified to allow two loads to be alternately supplied by a single power source. B. All wire connectors and terminals shall be of the anti -turn solderless type and shall be suitable for cop- per and aluminum wire of the sizes indicated. C. All safety switches where marked shall be suitable for use with 60/ 75 degree C rated wire. D. All switches shall conform to the latest NEC wire bending space requirements. CAT.71.0131 E ffeN IMI 744 For a complete product specifica- tion in CSI format, see Cutler - Hammer Product Specification Guide, section 16441. IF =TON CAT.71.0131 M1_12 SafetySwitches Cutler -Hammer January 1999 Typical Specifications Enclosure A. Safety switch shall have NEMA 1 ` general purpose, NEMA 313 rain- , proof, or NEMA 4X stainless steel enclosures as indicated on the . drawings. B. The handle will be red and easily recognizable, and have triple pad- locking capability. C. The door shall have a one-piece lockable hasp. D. The side, top and bottom sides ' shall have tangential knockouts. E. The back of enclosure shall have concentric knockouts. F. Enclosures shall be pre -drilled to accommodate field installable neutral. Finish f A. Enclosure shall be phosphated and finished with a medium light gray ASA 61 enamel. The finish paint shall be of a type to which field applied paint will adhere. Factory Testing A. The standard factory tests shall be - performed on the equipment pro- vided under this section. All tests shall be in accordance with the latest version of UL and NEMA. 744 For a complete product specifica- tion in CSI format, see Cutler - Hammer Product Specification Guide, section 16441. IF =TON CAT.71.0131