11963 (PLBG)4
P.O. BOX 1504
Buildingr,2��� ����, 78-105 CALLE ESTADO
Address LA QUINTA, CALIFORNIA 92253
Owner
Lavonne & Diana Brown
Mailing
Address Same
City Zip Tel.
La Quintal CA 92253
Contractor
Rein Piekaar
Address
53-545 Velasco
c Quinta, CA ZIp92253 T564-3669
State Lic.,. 7.3 City
&•Classif. Lic. #
Arch., Engr., ;
Designer
Address, Tel.
City ( Zip ( State
Lic. #
LICENSED CONTRACTOR'S DECLARATION
I hereby affirm Wat I am licensed undek provisions of Chapter 9 (commencing with Section
000) of Divisi n7l of ttheBusine 's an,$�eProfe Ions ide, and my license is in full
effect. / f` al
/ ! j
SIGNATURE DATE
OWNER -BUILDER DECLARATION
I hereby affirm that I am exempt from the Contractor's License Law for the following
reason: (Sec. 7031.5,Business and Professions Code: Any city or county which requires a
permit to construct, alter, improve, demolish, or repair any structure, prior to its issuance also
requires the applicant. for such permit to file a signed statement that he is licensed pursuant to
the provisions of the Contractor's License Law, Chapter 9 (commencing with Section 7000) of
Division 3 of the Business and Professions Code, or that. he is exempt therefrom, and the basis
for the alleged. exemption. Any violation of Section 7031.5 by 'any applicant for a permit
subjects the applicant to a civil penalty of not more than five hundred dollars ($500).
0 I, as owner of the property, or my employees with wages as their sole compensation, will
do the work, and the structure is not intended or offered for sale. (Sec. 7044, Buisness and
Professions Code: .The Contractor's License Law does not apply to an owner of property who
builds or improves thereon and who does such work himself or through his own employees,
provided that such Improvements are not intended or offered for sale. If, however, the building
or improvement is sold within one year of completion, the owner -builder will have the burden
of proving that he did not build or improve for the purpose of sale.)
O I, as owner of the property, am exclusively contracting with licensed contractors to con-
struct the project. (Sec. 7044, Business and Professions Code: The Contractor's License Law
does not apply to an owner of property who builds or improves thereon, and who contracts for
such projects with a contractor(s) licensed pursuant to the Contractor's License Law.)
❑ 1 am exempt under Sec. B. & P.C. for this reason
Date Owner
WORKERS' COMPENSATION DECLARATION
I hereby affirm that I have a certificate of consent to self -insure, or a certificate of
Worker's Compensation Insurance, or a certified copy thereof. (Sec. 3800, Labor Code.)
Policy No. Company
❑ Copy is filed with the city. O Certified copy is hereby furnished.
CERTIFICATE OF EXEMPTION FROM
WO R KERS' COMPENSATION INSURANCE
(This section need not be completed If the permit is for one hundred dollars ($100) valuation
or less.)
I certify that in the performance of the work for which this permit is issued, I shall not
employ any person in any manna so as to become ub' pt to the Workers' Compensation
LawDa es o� Ci i,f,Orr Owner �
NOTICE TO APPLICANT: If, after making this Certificate of Exemption you should become
subject to the Workers' Compensation provisions of the Labor Code, you must forthwith
comply with such provisions or this permit shall be deemed revoked.
CONSTRUCTION LENDING AGENCY
I hereby affirm that there is a construction lending agency for the performance of the
work for which this permit is issued. (Sec. 3097, Civil Code.)
Lender's. Name
Lender's Address
This is a building permit when properly filled out, signed and validated, and is subject to
expiration it work thereunder is suspended for 180 days.
I certify that I have read this application and state that the above information is correct.
I agree to comply with all city and county ordinances and state laws relating to building
construction, and hereby authorize representatives -of this city to enter the above-.
mentioned property for inspection purposes.
Signature of applicant Date
Mailing Address
City, State, Zip
No. 11963
BUILDING: TYPE CONST. OCC: GRP.
P. Number
al Description
Project Description Abandon old seytic nit.
Sq. Ft. No. No. DIN.
Size Stories Units
New ❑ Add ❑ Alter ❑ Repair ❑ 'Demolition ❑
Estimated Valuation 500.00
PERMIT AMOUNT
Plan Chk. Dep.
Plan Chk. Bal.
Const.
Mech.
Electrical
Plumbing
S.M.I.
Grading
Driveway Enc.
Infrastructure
TOTAL
REMARKS
ZONE: BY:
Minimum Setback Distances:
Front Setback from Center Line
Rear Setback from Rear Prop. Line
Side Street Setback from Center Line
Side Setback from Property Line
FINAL DATE
INSPECTOR
Issued by: Date Permit
Validated
Validation:
CONSTRUCTION ESTIMATE
NO. ELECTRICAL FEES
NO. PLUMBING FEES
IST FL. SQ. FT. ® $
UNITS
SLAB GRADE
r +
BONDING
YARD SPKLR SYSTEM
2ND FL. SQ. FT.
FORMS
SEWER-MSEPTIC TANKpj6n
rjUGH WIRING
MOBILEHOME SVC.
BAR SINK
POR. SQ. FT. ®
GAS (ROUGH)
METER LOOP
HEATING (FINAL)
POWER OUTLET
ROOF DRAINS
GAR. SQ. FT. ®
TEMP. POLE
GROUT
DRAINAGE PIPING
CAR P. SQ. FT. ®
FINAL INSP.
WALL SQ. FT.
WATER SYSTEM
DRINKING FOUNTAIN.
GRADING
cu. yd.
$ plus x$
_$
URINAL
SQ FT ®
FINAL INSP.
FRAMING
ESTIMATED CONSTRUCTION VALUATION $
WATER PIPING
NOTE: Not to be used as property tax valuation
FLOOR DRAIN
MECHANICAL FEES
WATER SOFTENER
VENT SYSTEM FAN EVAP.000L HOOD
SIGN
WASH ER(AUTO)(DISH)
APPLIANCE DRYER
FIRE ZONE ROOFING
GARBAGE DISPOSAL
FURNACE UNIT WALL FLOOR SUSPENDED
FIREPLACE
LAUNDRYTRAY
AIR HANDLING UNIT CFM
KITCHEN SINK
ABSORPTION SYSTEM B.T.U.
TEMP USE PERMIT SVC
WATER CLOSET'
COMPRESSOR HP
POLE,TEMIPERM
LAVATORY
HEATING SYSTEM FORCED GRAVITY
AMPERES SERV ENT
SHOWER
BOILER B.T.U.
SQ. FT. ® c
BATH TUB
SO. FT. ® c
WATER HEATER
MAX. HEATER OUTPUT, B.T.U.
SO. FT. RESID ® 11/4 c
SEWAGE DISPOSAL
SQ.FT.GAR ® 3/ac
HOUSE SEWER
FINAL INSPECTION 143 Lk.
GAS PIPING
PERMIT FEE
PERMIT FEE
PERMIT FEE
DBL
TOTAL FEES
MICRO FEE
MECH.FEE LE
CONST. FEE ELECT. FEE
SMI FEE PLUMB. FEE
STRUCTURE PLUMBING ELECTRICAL HEATING & AIR COND. SOLAR
SETBACK
GROUND PLUMBING
UNDERGROUND
A.C. UNIT
COLL. AREA
SLAB GRADE
ROUGH PLUMB.
BONDING
HEATING (ROUGH)
STORAGE TANK
FORMS
SEWER-MSEPTIC TANKpj6n
rjUGH WIRING
DUCT WORK
ROCK STORAGE
FOUND. REINF.
GAS (ROUGH)
METER LOOP
HEATING (FINAL)
OTHER APPJEQUIP.
REINF. STEEL
GAS (FINAL)
TEMP. POLE
GROUT
WATER HEATER
SERVICE
FINAL INSP.
BOND BEAM
WATER SYSTEM
GRADING
cu. yd.
$ plus x$
_$
LUMBER GR.
FINAL INSP.
FRAMING
FINAL INSP.
ROOFING
REMARKS:
VENTILATION
FIRE ZONE ROOFING
FIREPLACE
SPARK ARRESTOR
GAR. FIREWALL
LATHING
MESH
INSULATIONISOUND
FINISH GRADING
FINAL INSPECTION 143 Lk.
CERT. OCC.
FENCE FINAL
INSPECTOR'S SIGNATOR=SIINITIALS
GARDEN WALL FINAL
rry.: copy
307 V
INSTALLATION and OPERATION MANUAL
t Submersible Sewage,,. Ejector '
SERIES: .SE.& 3SE -
f• #
.5 -and .§�HP - - L
1750,RPM _
21
i
' ' r
ffective Serial Number:written
notification.IMPORTANT: Read all instructions in this manual before operating pump.
As a result of Barnes Pumps constant product improvement program, product changes
may occur As such Barnes Pumps reserves the right to changei product without prior
,
BARNES PUMPS INC.
A SM Punn Inc.Company MADE IN THE U.S.
rA. .
Sw
420 East Third Street, Piqua, Ohio 45358
Phone: 513.773.2442 Fax: 513-773.2238
` A Form No. 86083-1291
WIDE ANGLE MERCURY LEVEL CONTROL,
P/N 73618, 74785 & 84920 3
SECTION 17
AGE
25
SSUED
1/91
UPERSEDES
1/90
• No wiring
• Single float In sump _U
• Omni -directional _YL
. L
• Adjustable clamp
• Variable pumping range
• Corrosion resistant
• Easy to Install
ORDERING INFORMATION
The Wide Angle Mercury Level Control Is available
In a normally open`(73618 & 84920) and normally
closed (74785) circuit configuration for pump out,
applications. Each unit comes with 15 It. of cord
molded to the float and.piggy-back plug. Additional
cable lenghts up to 50 ft. with piggy -back plug and.
60-100 ft. maximum without plug.
DESCRIPTION:
The Barnes Pumps Wide Angle Mercury Level
Control is a direct acting, in-line control system for .
automatically controling 1/2.HP and smaller pump
motors. The unit has a piggy -back plug attached to
the card, allowing the user to plug the pump plug
directly Into ft, and then plug the entire unit Into a
standard grounded outlet. The Mercury. Level
Control Is furnished with an adjustable strap for
mounting to the pump discharge pipe. Standard
units are preset at the factory for a nine Inch pump
.,down range, but can easily be adjusted to various
pump down cycles by shortening or lengthening the
cord length at the pivot point, (see Table land
Figure 1). The Level Control is also omni -directional;
the pumping differential Is maintained in any
horizontal plane.
x
Figure 1
r M
1
BARNES PUMPS INC.
A Buks PunpR km Cornpany A
420 East Third Street, Piqua, Ohio 45356 MADE IN THE U.S.0.
Phone: 513 -773-2442 '
c
a
S
• No wiring
• Single float In sump _U
• Omni -directional _YL
. L
• Adjustable clamp
• Variable pumping range
• Corrosion resistant
• Easy to Install
ORDERING INFORMATION
The Wide Angle Mercury Level Control Is available
In a normally open`(73618 & 84920) and normally
closed (74785) circuit configuration for pump out,
applications. Each unit comes with 15 It. of cord
molded to the float and.piggy-back plug. Additional
cable lenghts up to 50 ft. with piggy -back plug and.
60-100 ft. maximum without plug.
DESCRIPTION:
The Barnes Pumps Wide Angle Mercury Level
Control is a direct acting, in-line control system for .
automatically controling 1/2.HP and smaller pump
motors. The unit has a piggy -back plug attached to
the card, allowing the user to plug the pump plug
directly Into ft, and then plug the entire unit Into a
standard grounded outlet. The Mercury. Level
Control Is furnished with an adjustable strap for
mounting to the pump discharge pipe. Standard
units are preset at the factory for a nine Inch pump
.,down range, but can easily be adjusted to various
pump down cycles by shortening or lengthening the
cord length at the pivot point, (see Table land
Figure 1). The Level Control is also omni -directional;
the pumping differential Is maintained in any
horizontal plane.
x
Figure 1
r M
1
BARNES PUMPS INC.
A Buks PunpR km Cornpany A
420 East Third Street, Piqua, Ohio 45356 MADE IN THE U.S.0.
Phone: 513 -773-2442 '
SECTION 17
PAGE 26-,
ISSUED ' 1/91
SUPERSEDES 9/90
SPECIFICATIONS:
Cable ....................................... Neoprene, SJOW-A 16/2
............................................ 65 Strand, 60°C
Float Housing ......................... Poltpropylene
Clamp ..................................... Adjustable, 1-1/2" to 3"
........................................... Range
Temperature Rating— 50°C
Electric Ratings -Permanent Split Capacitor or Shaded
Pole Motors .......:....................1/2 HP at 115/230 Volts.
Run Current NOT to Exceed 13 Amps
73618 - Normally Open.......... Blue Housing
84920 -. Normally Open(Bulk) Blue Housing
74785 - Normally Closed........ Red Housing
14'
13
ESTIMATED 12
PUMPING
DIFFERENTAL 11
10
9
8
TABLE t
3 4 5 6 7 8 910'
PIVOT POINT DISTANCE
* Maximum drawdown differential will vary from 13"
-to 15" at this point depending on temperature of
liquid being pumped.
PIPE CLAMP
7
2.87 R
PIVOT POINT
4.50 DISTANCE
NOTE: Apply liquid soap to the cable
and clamp for ease in sliding...
TYPICAL INSTALLATION
GENERAL COMMENTS:
1. Never work in sump with the power on.
2. Level Controls are factory set for a pumping
differential of 911. If that is the cycle desired,
simply circle the discharge pipe with the pipe
mounting strap, feed the end through the worm
drive, and tighten with a srewdriver. Be certain .
that the Level Control cannot hang up or foul in its
swing from "ON" to "OFF'. Also make certain the
pump impeller -is still submerged when the Level
Control is in the "OFF" mode.
3. If a higher pump differential is needed, grip'the
cord near the neck of the float, then using the other
hand, exert a steady force on the lower edge of the
cable clamp. The cable clamp should. slide up to
the new pivot point. Attach the Level Control to the
discharge pipe in the manner described above.
4. Plug the unit Into the wall receptacle, then plug
the pump into the piggyback plug." One cycle of
operation should be observed, so that any potential
problems can be corrected.
IMPORTANT NOTE: Do not use the Wide Angle
Mercury Level Control in gasoline, volatiles, or other
combustibles.
BARNES PUMPS INC.
A Burks Punas. ho. Company MADE 1N THE U.S.A.
420 East Third Street, Piqua, Ohio 45356
Phone: 513.773-2442
53
4-
N0. PART NO. PART NAME
I 60828 VERTICAL CHECK VALVE
G 2 76120 COVER
:J J 76119 $UXA.GE BASIN
4 VAR I E S.•- SEWAGE EJECTOR
--T-LEVEL CONTROL
73611
IT -A -F: EX I-',4LET
0 0
NT
4-
0 I 0
NOTE'
• 1. THIS DRXJlING SHOULD BE USED AS A GUIDE
/6 DURING ASSEMBLY OF THE BASIN PACKAGE.
2 THE PUMP IS SHIPPED SEPARATELY AND
COMES WITH ITS ON MANUAL.
J. THE LEVEL CONTROL, INLET AND V=RT'CAL CHECK
VALVE ARE SHIPPED INSIDE THE BASIN,
WITH THE COVER ATTACHED, TO 'PREVENT LOSS.
INSTALLATION INSTRUCTIONS ARE PACKAGED
WITH THE LEVEL CONTROL.
E AOIX-0 ITE" 5 17
76:20 W.'s
:,;a's
0 7,it V, S es83)
C'73618 WAS 6;'!3
'.'AP':'ES WAS GS -75S
3
4. ALL PIPING 15 TO BE SUPPLIED BY THE
CUSTOMER.
M NOT SCALE POINT—WOO[ TO 010;NSIONS
r. .1 DWG.
INSTRUCTION ION SHEET
Peabody Barnes r -.,:
TABLE OF CONTENTS
WARNINGS AND SAFETY PRECAUTIONS
3
A. PUMP SPECIFICATIONS
4
B. GENERAL INFORMATION
5
C. INSTALLATION
6-7
D. START-UP OPERATION
8
E.. PREVENTATIVE MAINTENANCE
9,
F: SERVICE and REPAIR
10-16
TROUBLE SHOOTING
18 -19
G. REPLACEMENT PARTS
20
CROSS-SECTION (Fig. 9)
21
EXPLODED VIEW (Fig. 10)
22
PARTS LIST and PPM
23-27
WARRANTY INFORMATION
START-UP REPORT
SPECIAL TOOLS AND EQUIPMENT
INSULATION TESTER (MEGGER)
DIELECTRIC TESTER
SEAL TOOLKIT ( see parts list)
PRESSURE GAUGE KIT (see parts list) -
REVISION DATES: 0891
GENERAL
1. Most accidents can be avoided by using COMMON SENSE.
2. Read the operation and maintenance instruction manual supplied with the pump.
3. Do not wear loose clothing that may become entangled in the impeller or other moving parts.
4. This pump is designed to handle materials which could cause illness or disease through direct exposure.
Wear adequate protective clothing when working on the pump or piping.
PUMPS
5. Pump builds up heat and pressure during operatlon-allow time for pump to cool before handling or servicing.
6. Only qualified personnel should install, operate and repair pump.
7. Keep clear of suction and discharge openings. DO NOT insert fingers In pump with power connected.
8. Do not pump hazardous materials (flammable, caustic, etc.).
9. Do not block or restrict discharge hose -be careful of discharge hose whipping under pressure.
10. Make sure lifting handles are securely fastened each time before lifting.
11. Do not lift pump by the power cord.
12. Do not exceed manufacturers recommendation for maximum performance, as this could cause the motor to
overheat.
13. Secure the pump in its operating position so it can not tip over, fall or slide.
14. Keep hands and feet away from Impeller when power is connected.
15. Submersible Non -Clog Pumps are not approved for use in swimming pools, recreational water installations,
decorative fountains or any installation where human.contact with the pumped fluid is common.
16. bo not operate pump without guards or safety devices In place.
17. For hazardous locations, use pumps that are listed and classified for such locations.
18. When towing pump behind a vehicle; make sure hitch is properly attached, always attach safety chains.
19. Always replace safety devices that have been removed during service or repair.
ELECTRICAL
20. To reduce risk of electrical shock, pump must be properly grounded in accordance with the National Electric
Code and all applicable state and local codes and ordinances.
21. To reduce risk of electrical shock, disconnect the pump from the power source before handling or servicing.
22. Any wiring of pumps should be performed by a qualified electrician.
23. Never operate a pump with a power cord that has frayed or brittle insulation.
24. Never allow cords or plugs lay in water.
25. Never handle connected.power cords with wet hands.
26. Never operate a pump with a plug-in type power cord without a ground fault circuit interrupter.
GAS/DIESEL ENGINE POWER PUMPS
27. Never operate in a enclosed building or area where exhaust gases can accumulate.
28. Do not breath exhaust fumes when working in the area of the engine. (Exhaust gases are odorless and deadly
.poison.)
29. Never operate near a building where exhaust gases can seep inside.
30. Never operate in a pit or sump without making provisions for adequate ventilation.
31. Allow exhaust system to cool before touching.
32. Never add fuel to the tank while the engine is running. Stop engine and allow to cool.
33. Do not smoke while refueling the engine.
34. Do not refuel near open flame.
IMPORTANTI Barnes Pumps is not responsible for losses, injury, or death resulting from a failure to observe these
safety precautions, misuse or abuse of pumps or equipment.
3
' 2" - 12.62 _ •
3" - 13.25
,
- 6:25 ' 2" -1:50
3" - 2.06'
4.88 '
?" or 3" NPT
DISCH. o + 9.75
19.00.
3"- 9.00 + `
2"- 6.70
t "
SECTION: A- PUMP SPECIFICATIONS
'
Standard 2" and 3" Pumps.
n
DISCHARGE: 2" & 3" NPT, Vertical
CABLE ENTRY: 15 ft. Cord. (Plug, on 115 Volt);
LIQUID TEMPERATURE:
Pressure Grommet for Sealing and
Standard: 160° F intermittent:
, , Strain Relief.
VOLUTE: Cast Iron, ASTM A-48 Class 25 min.
SPEED: 1750 RPM. (Nom.)
MOTOR HOUSING:Cast Iron ASTM A-48, Class 25 min
UPPER BEARING:. ,
SEAL PLATE: Cast Iron ASTM A-48 Class 25 min.
Design: Sleeve ;
'IMPELLER:
Lubricatlon: Oil
Design: 2 Vane, Open, with Pump Out
Load: Radial
Vanes On Back Side. Dynamically
LOWER BEARING: '
Balanced.
Design: Single Row, Ball
Material. • Cast Iron'ASTM A48 Class 25 min..
Lubrication: Oil
SHAFT: 416 Stainless Steel'
Load: Radial & Thrust
SQUARE RINGS: Buna-N
MOTOR: -
HARDWARE: 300 Series Stainless Steel
Design: NEMA B;Completely Oil -Filled,
PAINT: Air Dry Enamel
Squirrel Cage Induction.
SEAL: Design: Single Mechanical
Insulation: Class A
Material: Rotating Face - Carbon -
SINGLE PHASE: Permanent Split Capacitor
Stationary Face - Ceramic.
(PSC). Includes Overload
Elastomer - Buna-N
Protection In Motor.
Hardware -300 Series Stainless
THREE PHASE: Trl Voltage 200-230/460; Requires
~`
r " Extennal Overload Protection.
OPTIONAL EQUIPMENT: Seal Material, Impeller
'
Trims, N/C Temperature Sensor with Cable on 3
phase pumps, Additional Cable. -'
' Underwriters Laboratory Inc.®
' 2" - 12.62 _ •
3" - 13.25
,
- 6:25 ' 2" -1:50
3" - 2.06'
4.88 '
?" or 3" NPT
DISCH. o + 9.75
19.00.
3"- 9.00 + `
2"- 6.70
. w
4.
{.
n
Y
1
•
1
SECTION B: GENERAL INFORMATION -
f B-1) To the Purchaser:
r - Congratulations) You are the.owner of one of the finest pumps on the market today. Barnes Pumps are
products engineered and manufactured of high quality components. Over ninety-five years of pump
building experience along with a continuing quality assurance programcombine to produce a pump which r.
will stand up to the.toughest sewage removal projects. -
Through proper installation and a scheduled preventive maintenance program, this unit will provide years
of dependable service. .
This Barnes Pumps manual will provide helpful Information concerning Installation, maintenance, and
proper service guidelines. +
B-2) Receiving r ,
Upon receiving the pump, it should be Inspected for damage or shortages. If damage•has occurred, file a
claim Immediately with the company that delivered the, pump.'lf the manual is removed from the crating, do
not lose or misplace.
• B-3) Storage
u
Short Term- Barnes Pumps are manufactured for efficient performance following long inoperative periods
In storage. For best results, pumps can be retained In storage, as factory assembled, in a dry atmosphere
with constant temperatures'for up to six (6) months.
Long Term- Any length of time exceeding six (6) months, but not more than twenty four (24) months. FThe
units should be stored In'a temperature controlled area, a roofed over walled enclosure that provides
protection from the elements (rain, snow, wind blown dust, etc..), and whose temperature can be
maintained between +40 deg. F a6d'+,120 deg.. F.
If extended high humldity is. expected to be a problem, all exposed parts should be inspected before
storage and all surfaces that have the paint scratched, damaged, or worn should be recoatedwith a water
base, air dry enamel paint. All surfaces shouidthen'be sprayed with a'rust-inhibiting oil. ,
Pump should be stored In its original shipping container and on Initial start up, rotate Impeller by hand to
assure seal and Impeller rotate freely. "
If it is required that the pump ber installed and tested before the long term storage begins, such Installation
will be allowed provided:)
1) The pump is not Installed under water for more than one (1) month. ,
2) Immediately upon satisfactory completion of the test, the, pump is removed, thoroughly dried,
repacked in the original shlpping container, and placed in a temperature controlled storage area. r
•
B-4) SERVICE CENTERS: t: '
For the location of the nearest Barnes Pumps Service Centel, check your catalog, your Barnes Pumps rep-
resentative or Barnes Pumps Service Department In Piqua, Ohio, telephone (513) 773-2442.
5
SECTION C: INSTALLATION
C-1) Location:
These pumping units are self-contained and are recommended for use in a sump, lift statlon 'or basin. This
pump is designed to pump sewage; effluent, or other nonexplosive or noncorrosive wastewater. Never
Install the pump In a trench, ditch or hole with a dirt bottom; the legs will sink into the dirt and the suction,
will become plugged.
C-2) Discharge: '
Discharge piping should be as short as possible. Both a check valve and a shut-off valve are
recommended for each pump being used. The check valve Is used to prevent backflow into the
sump.Excessive backflow can cause flooding and/or damage to the pump. The shut-off valve is used to
stop system flow during pump or check valve servicing.
Barnes Pumps supplies a breakaway fitting discharge system designed to allow the 'submersible
wastewater pump to be installed or removed without requiring personnel to enter the wet well.
Place the Break Away Fitting (BAF) in position. Temporarily secure the guide rails in the upper mounting
brackets and locate the base on the bottom of the wet well. Level the base with grout and/or shims. Install
the Intermediate support brackets, If required. Make sure the rails are in a true vertical position so the
'pump will clear the access opening and will slide freely down the rails Into place on the discharge
stationary fitting. Once the rails are in proper alignment, bolt the base Into the floor of the station and
connect the discharge pipe to the elbow.
TYPICAL INSTALLATION WITH Connect the movable portion and other supplled
WIDE ANGLE LEVEL CONTROL fittings of the BAF onto the pump and lower into wet
w II S th B k A Fi I
Fig. 1
e . ee a rea way tt ng manual for more
information.
C-3) Liquid Level Controls:
The level controls are to be supported by a mounting
bracket that Is attached to the sump wall, cover or
junction box. Cord grips are used to hold the cords
in place on the mounting bracket. The control level
can be changed by loosening the grip and adjusting
the cord length as per the,plans and specifications.
Be.certain that the level controls cannot hang up or „
foul in ft's swing and that the pump is completely
submerged when the level control is in the "Off' _
mode.
Figure 1 shows a typical Installation for any,
submersible pump using a level control with a
piggyback plug.
General Comments:
1) Never work in the sump;wfth the power on.
- s:
2) Level controls are factoryset for a pumping
differential of 9 Inches. Ifthat Is the cycle desired,
simply circle the discharge pipe with the pipe
mounting strap, feed the end through the worm
6
drive, and tighten with a screwdriver. Be certain that the level
control cannot hang up or foul in it's swing. Also, make certain
the pump Impeller is still submerged when the.level control is in
the 'off' mode.
3) If a higher.pump differential is needed, grip the cord near the
neck of the float, then using.the other hand, exert a steady force
on the lower edge of the cable clamp. The cable clamp should
slide up to the new.pivot point. Attach the level control to the
discharge hose In the manner described above.
v -�
W W
W 1 _1
Automatle Manual
1
�,
..
4) Plug the level control'plug Into the receptacle, then plug; the Ftg.2
pump into the piggyback plug. 'One cycle of operation should be observed , so that any potential
problems can be corrected.
5) The float should be set to insure that the sump well Iiquid:level never drops below the top of the motor
housing.
6.) Figure 2 shows a typical connection for pumps with the wide angle float and piggy -back plug. For
manual and automatic operations.
Automatic- Plug float cord into outlet, then plug
pump cord Into float cord.
Manual- Plug pump cord directly Into outlet..
C-4) Electrical Connections:
WARNINGI
All model pumps and control panels must be properly grounded per the
Vationat Electric Code ,state and local codes. Improper grounding voldl
warranty.
C-4.1) Power Cable:
The cord assembly mounted to the pump must not be modified In any way except for shortening to a
specific application. Any splice between the pump and the control panel must be made in accordance with
the National Electric Code and all applicable state and local electric codes. It is recommended that.a
junction box, if used, be`,mounted outside the sump or be of -at least Nema 4'construction if located within
the wet well. Do not use,the power cable to lift pump.
NOTE: The white wire Is NOT a neutral or ground lead, but a power carrying conductor.
C-4.2) Control Cable:
The cord assembly mounted to the pump must not be modified in any way except for shortening to a
specific application. Aly splice between the pump and the control panel must be made in accordance with
the National Electric Code and all applicable state and local electric codes. It is recommended that a
junction box, if used, be mounted outside the sump or be of at least Nema 4 construction If located within
the wet well. Do not use the control cable to lift pump.
NOTE: The white wire is NOT a neutral or ground lead, but a power carrying conductor.
7
-
t
i
s �
- RPM
h
.
MODEL
i
s �
- RPM
h
.
MODEL
HP
VOLT PH
- RPM
NEMA
FULL
LO KED
CORD
CORD
CORD
WINDING
NO. .
(Nom)
CODE
LOAD
ROTOR
SIZE
TYPE
OD
RESISTANCE
AMPS
AMPS
MAIN -STAR
SE51
0.5
115
1
1750
D
11.6
18.4,
14/3
SJTO
0.390
1.26--15.60
SE51A
0.5
115
1
1750
D
11.6
18.4
14/3
SJTO
0.390
1.26--15.60
SE52
•0.5
230
1
1750
E
5.8
10.5
14/3
SJTO
0.390
4.41--11.50
3SE514L
0.5
115
1
1750
D
11.6
18.4 `
14/3
SJTO
0.390
1.26--15.60
3SE524L
0.5
230
-1
1750
E
5.8
10.5
14/3
SJTO
0.390
4.42--11.30
3SE564L .
0.5
200
3
1750
E
3.9
6.8
14/4
SO
0.600
3SE534L
0.5
230
3`
1750
G.
3.4
7.8
14/4
SO
0.600
14.0-
3SE544L
0.5
460
3
1750
G
1.7
3.9
14/4
SO
0.600
56.0-
3SE914L
0.9
115
1
1.750
A
11.6-
18.4
14/3
SJTO
0.390
1.26--15.60
3SE924L
-0.4
230
'200
1
1750
A
5.8
10.5
14/3
SJTO
0.390
4.42--11.30
3SE964L
0.9
3
1750
A
3.9
6.8
14/4
SO -
0.600
14.0--
3SE934L
0.9
230
3
1750
B
3.4
7.8'
14/4
SO
-0-600
14.0-
3SE944L
0.9
460
3 ,
1750
B
1.7
3.6'
14/4.
SO'
0.600
56.0 --
Temperature sensor cable for 3 phase models Is 14/2 SO, 0.530 OD.
C-4.3) Overload Protection
C-4.3-11). Three Phase (Optional) - The normally closed (N/C) thermal sensor is embedded in the motor
windings and will detect excessive heat in the event an overload condition occurs. The thermal sensor will
trip when the windings become too hot and will automatically reset itself when the pump motor cools to a
save temperature. It is recommended that the thermal sensor be connected in series to an alarm device to
alert the operator of an overload condition, and/or.the motor starter coil to stop the pump. In the event of
an overload, the source of this condition should be determined'and rectified Immediately.
DO NOT LET THE PUMP CYCLE OR RUN IF AN OVERLOAD CONDITION OCCURS I
C-4.3-2) Single Phase (Standard) - The type of in -winding overload protector used is referred to as an
Inherent overheating protector and operates on the combined effect of temperature and current. This
means that the overload protector will trip out and shut the pump off if the windings become too hot, or the y
Icad current passing through them becomes too high. It will then automatically reset and start the pump up
atter the motor cools to a safe temperature. In the event of an overload, the 'source of this condition should
be determined and rectified immediately.
DO NOT LET THE PUMP CYCLE OR RUN IF AN OVERLOAD CONDITION OCCURS I
If current through the temperature sensor exceeds the values listed, an intermediate control circuit relay
must be used to reduce the current or the sensor will not work properly. -
T_pmoerat jr _ Sencor ElArtri' ^I Ratirino_a
I Continuous Inrush
Volts
Amp =& Amper6
110-120 3.00- 30.0
220-240 1.50 15.0
440-480 0.75 7.5
C-4.4) Wire Size:
Consult a qualified electrician for proper wire size if additional power cable length is required. See table for
electrical Information. ,
8
t -
SECTION: D START-UP OPERATION
D-1) Check Voltage and Phase: ,
Before operating pump; compare the voltage and phase Information stamped on. the pump's Identification
plate to the avallable power.
D-2) Check Pump Rotation:
Before putting, pump into service for the first time, the motor rotation must be checked. Improper motor
rotation can result In poor pump performance and can damage the motor and/or pump. To check the
rotation, suspend the pump. freely, momentarily apply power and observe the "kickback'. "Kickback' should
always be in a counter -clockwise direction as viewed from the top of the pump motor housing -
D -2.1) Incorrect Rotation for Three -Phase Pumps: i
In the event tliat the rotation is incorrect fora three-phase installation, Interchange any two power cable
leads at the control box. DO NOT change leads in the cable• housing In the motor. Recheck the "kickback'
rotation again by momentarily applying power.
D-2.2) Incorrect Rotation for Single -Phase Pumps:
In the unlikely event that the rotation Is Incorrect for a single phase pump, contact a Barnes Pumps Service
Center. {
D-3) Start -Up Report: -
Included at the end of this manual are two start-up reportsheets, these sheets are to be completed as
applicable. Return one copy to Barnes Pumps and store the second in the control panel or with the pump
manual if no control panel is used. It Important to record this data at initial start-up since It will be useful
to refer to should servicing the pump be required in the future. -
D-3.1) Identification Plate:
Record the numbers from the pump's Identification plate on both START-UP REPORTS provlded at the end
of the manual for future reference.
D-3.2) Insulation Test:
Before the pump is put Into service, an insulation (megger);t6t should be performed on the motor: The
resistance values (ohms) as well as the voltage (volts)°and current (amps) should be recorded on the
start-up report.
D-3.3) Pump -Down Test:
After the pump has been properly wired and lowered Into the basin, sump or lift station, it is advisable to
check the system by filling with liquid and allowing the pump to operate through, ft's pumping cycle. The
time needed to empty the system, or pump -down time along with the volume of water, 'should be recorded
on the start-up report.
SECTION E: PREVENTATIVE MAINTENANCE
As the motor Is oil filled, no lubrication or-othermaintenance is required, and generally Barnes Pumps will
give very reliable service and can be expected to operate foryears on normal sewage pumping without
failing:° However as with any mechanical piece of equipment a preventive maintenance program Is ,
recommended and suggested to include the following checks:
1) Inspect motor chamber for oil level and contamination and repair as required per section F-1.
2) Inspect impeller and body for excessive build-up or clogging and repair as. required per section F-2.
3) Inspect motor and bearings and replace as required per section F-3.
4) Inspect seal for wear or leakage and repair as required per.section F-4.
9'
SECTION F: SERVICE AND REPAIR
NOTE: All Item numbers in () refer to Figures 9 & 10.
WARNING 1
ELECTRICAL POWER TO THE PUMP MOTORS MUST BE
DISCONNECTED AND LOCKED OUT TO PREVENT ANY DANGEROUS
ELECTRICAL HAZARDS OR PERSONNEL DANGER BEFORE ANY
SERVICE WORK IS DONE TO THE PUMP.
CAUTION_ 1
OPERATING PUMP BUILDS UP HEAT AND PRESSURE; ALLOW TIME'
FOR PUMP TO COOL TO ROOM TEMPERATURE BEFORE HANDLING .
OR SERVICING.
F-1) Lubrication: • .
Anytime the pump is removed from operation, the cooling oil In the motor housing (5) should be checked
visually for oil level and contamination.
Checking Oil:
Motor Housing- To check oil, set unit upright. Remove gland nut (30a) see Fig. 5, from hex nut (16).
Unscrew hex nut (16) from motor housing (5). DO NOT disconnect wiring from motor leads. With 'a
flashlight, visually inspect the oil in the motor housing (5) to make sure it is clean and clear, light amber in
color and free from suspended particles. Milky white oil Indicates the presence of water. Oil level should be -
to bottom.of'plug (19) Fig. 9, when pump is in vertical position.
# .r
F-1.2) Testing Oil: a
1.Place pump on it's side, remove pipe plug (19), from motor housing (5).and drain oil Into a clean, dry .
container.
2. Check oil for contamination using an oil tester with a range to 30 Kilovolts breakdown.-
3.
reakdown.3. If oil is found to be clean and uncontaminated (measure above 15 KV. breakdown), refill the motor
housing as per section F-1.3. ;
4. If oil Is found to be dirty or contaminated (or measures below 15 KV. breakdown), -the the pump must be
carefully inspected for leaks at the shaft seal (31), cable assemblies (30) and (32 If used), and hex nut (16),
O-ring (8) and pipe plug (19); before refilling with oil. To locate the leak, perform a pressure test as per
section F-1.4. After leak is repaired, refill with new oil as per section F-1.3.
F-1.3) Replacing 01I:
Motor Housing- Drain all oil from motor housing and dispose of properly. Set unit upright and refill with
(see parts list for amount) new cooling oil as per Table 1. Fill to pipe. plug (19) level as an air space must '
remain in the top of the motor housing to compensate for oil 'expansion (see Fig. 9). Apply pipe thread
compound to threads of hex nut (16) and pipe plug (19) then assemble to motor housing (5). Insert friction
ring (30b), grommet (30c), another friction ring (30b), and gland nut (30a) into hex nut (16) and torque to
15 ft. lbs.
WARNING I.
DO NOT OVERFILL OIL
Overfilling of motor housing with oil can create excessive and
langerous hydraulic pressure which can destroy the pump and create.
hazard. Overfilling oil voids warranty.
10
r•
F-1) Lubrication: • .
Anytime the pump is removed from operation, the cooling oil In the motor housing (5) should be checked
visually for oil level and contamination.
Checking Oil:
Motor Housing- To check oil, set unit upright. Remove gland nut (30a) see Fig. 5, from hex nut (16).
Unscrew hex nut (16) from motor housing (5). DO NOT disconnect wiring from motor leads. With 'a
flashlight, visually inspect the oil in the motor housing (5) to make sure it is clean and clear, light amber in
color and free from suspended particles. Milky white oil Indicates the presence of water. Oil level should be -
to bottom.of'plug (19) Fig. 9, when pump is in vertical position.
# .r
F-1.2) Testing Oil: a
1.Place pump on it's side, remove pipe plug (19), from motor housing (5).and drain oil Into a clean, dry .
container.
2. Check oil for contamination using an oil tester with a range to 30 Kilovolts breakdown.-
3.
reakdown.3. If oil is found to be clean and uncontaminated (measure above 15 KV. breakdown), refill the motor
housing as per section F-1.3. ;
4. If oil Is found to be dirty or contaminated (or measures below 15 KV. breakdown), -the the pump must be
carefully inspected for leaks at the shaft seal (31), cable assemblies (30) and (32 If used), and hex nut (16),
O-ring (8) and pipe plug (19); before refilling with oil. To locate the leak, perform a pressure test as per
section F-1.4. After leak is repaired, refill with new oil as per section F-1.3.
F-1.3) Replacing 01I:
Motor Housing- Drain all oil from motor housing and dispose of properly. Set unit upright and refill with
(see parts list for amount) new cooling oil as per Table 1. Fill to pipe. plug (19) level as an air space must '
remain in the top of the motor housing to compensate for oil 'expansion (see Fig. 9). Apply pipe thread
compound to threads of hex nut (16) and pipe plug (19) then assemble to motor housing (5). Insert friction
ring (30b), grommet (30c), another friction ring (30b), and gland nut (30a) into hex nut (16) and torque to
15 ft. lbs.
WARNING I.
DO NOT OVERFILL OIL
Overfilling of motor housing with oil can create excessive and
langerous hydraulic pressure which can destroy the pump and create.
hazard. Overfilling oil voids warranty.
10
CAUTION I ti
PRESSURE BUILDS UP EXTREMELY FAST, INCREASE PRESSURE BY
"TAPPING" AIR NOZZLE. TOO MUCH PRESSURE WILL DAMAGE SEAL
DO NOT EXCEED 10 P.S.I.
F-2) Impeller and Volute Service:
F-2.1) Disassembly and Inspection: ,.
To clean out volute (24) or replace Impeller (29), disconnect power, remove hex nuts(12). and lockwasher '
(11), vertically lift motor and seal plate assembly from body (24). Clean out body if necessary. Clean and
examine Impeller (29), for pitting or wear and replace if r'equlred, Inspect gasket (10) and replace if cut or,
damaged. If the Impeller (29) needs replacing, remove nut,.(3), place a flat screwdriver in the slot of the .
end of the shaft to hold the shaft stationary while unscrewing the Impeller (29).
F-1.4) Pressure Test: T
PRESSURE GAUGE ASS'Y
,'
Before checking the pump for leaks
(See Parts List)
around. the shaft seal, square rings,. and
10 PSI
cord inlet, the oil level should be'full as a
AIR
described fn section F-1.3. Remove pipe
O
plug (19) from motor housing (5). Apply -
pipe. sealant to pressure gauge assembly
'and tighten Into hole (see Fig. 3).
Pressurize motor housing to 10 P.S.I. Use
a soap solution around the sealed areas
"air
L
and inspect joints for bubbles".
If, after five minutes, the pressure is still
\
holding constant, and no "bubbles" are
i
Remove Plug
observed, slowly bleed the pressure and
remove the gauge assembly. Replace the -
pipe plug (19) using a sealant"If the
pressure does not hold, then the leak
,
must be located and repaired. '
{
Fig. 3
CAUTION
ALWAYS WEAR EYE PROTECTION WHEN WORKING ON PUMPS.
CAUTION I ti
PRESSURE BUILDS UP EXTREMELY FAST, INCREASE PRESSURE BY
"TAPPING" AIR NOZZLE. TOO MUCH PRESSURE WILL DAMAGE SEAL
DO NOT EXCEED 10 P.S.I.
F-2) Impeller and Volute Service:
F-2.1) Disassembly and Inspection: ,.
To clean out volute (24) or replace Impeller (29), disconnect power, remove hex nuts(12). and lockwasher '
(11), vertically lift motor and seal plate assembly from body (24). Clean out body if necessary. Clean and
examine Impeller (29), for pitting or wear and replace if r'equlred, Inspect gasket (10) and replace if cut or,
damaged. If the Impeller (29) needs replacing, remove nut,.(3), place a flat screwdriver in the slot of the .
end of the shaft to hold the shaft stationary while unscrewing the Impeller (29).
F-2.2) Reassembly:
To Install impeller (29), screw impeller onto the shaft hand tight. Clean the threads with Loctite cleaner.
Apply thread locking compound to shaft threads and install nut (3). Torque to 40 ft. lbs. Rotate impeller to
check for binding. Position gasket (10) on volute flange and position impeller and motor, housing on volute
(28). Position lockwasher (11) on cap screw (12) and screw Into volute (28). Torque to.8 ft. lbs. Check for
free rotation of motor and impeller.
F-3) Motor and Bearing Service
F-3.1) Disassembly and Inspection: x
To examine or replace the motor (20) and bearing (6), disassemble volute and Impeller as outlined in
paragraph F-2.1 and disassemble shaft seal as outlined in paragraph F-4.1. Drain oil from motor as outlined
in paragraph F-1.3.
Position unit upright, using blocks to avoid resting unit on shaft. Remove socket head cap screws (9).
Vertically lift the outside motor. housing (5) from seal plate (1) by lifting.eye (17). Inspect square ring (8) for
damage or cuts. Remove cable assembly (30) by unscrewing gland nut (30a), gland nut (32a), if equipped,
and hex nut (16) from motor housing (5). Remove cable lead wires from motor lead wires and temperature
sensors wires (if equipped) from control cable by disconnecting connectors (23). The unit voltage should
be noted. Remove the motor bolts and lift motor (20) from seal plate (1). Examine bearing (6) and replace
if required. If replacement is required, remove bearing (6) from motor shaft using a wheel puller or arbor
press.-
Vertically
ress.
Vertically lift motor stator. Inspect winding for shorts and check resistance values. To test the temperature
sensor (if equipped), check for continuity between the black and white wires. If found to be defective
contact a motor service station or Barnes Pumps service department. Check rotor for wear. If rotor or the
stator windings are defective, the complete motor must be replaced. Check motor capacitor (21), on
single phase units and replace If defective.
IMPORTANT I -
ALL PARTS MUST BE CLEAN BEFORE REASSEMBLY.
' F-3.2) Reassembly:
Bearings- When replacing bearing, be careful not to damage the rotor or shaft threads. Clean the shaft
thoroughly. Apply adhesive compound to the shaft and press bearing (6) on the motor shaft, position
squarely onto the shaft applying force to the Inner race of the bearing only, until bearing seats against the
retaining ring (2).
Motor- Slide lower bearing -(6) and motor (20) squarely into the seal plate (1) until bearing seats on the
bottom. Torque motor bolts to 17 Inch pounds.
Make wire connections per paragraph F-3.3. Set square ring (8) in groove on seal plate (1), lower motor.,
housing (5) down onto seal plate (1) while aligning holes. Place socket head cap screws (9) through seal
plate (1) Into motor housing (5) and torque to 60 Inch pounds.
F-3.3) Wiring Connections:
Check power cable (30) and control cable (32) (if used), for cracks or damage and replace If required (see
Fig. 5). Place parts (30a,b&c) and hex nut (16) on power cord (30), and parts (32a,b &c) on control cable
(32 if equipped). Bring cord sets (30) and (32 if equipped) through opening In top of motor housing (5),
and reconnect motor leads to power cable (30) and temperature sensor leads to control cable (32 if
equipped) using connectors (23), and in addition use (40) and (41) for 3 phase, as show in Fig. 4.
.X '12
SINGLE PHASE,
115/230 VOLT AC (PSC)tG
g
able
Power Cable (30)
Motor Lead Number
Green (Ground)
Green
BlackWhite
2
Flag Connector
Capacitor
Flag Connector
Capacitor
MOTOR LEADS
THREE PHASE, 200/230 VOLT AC
POWER
Large Cable
Power.Cable (30)
Motor Lead Number
- G
i1
L2 L3
Green (Ground)
Green
Black
1& 7
G
R
L
R w
E. H
Red
2&8.
E
A
D i
White
3&9
E
C
T
. 4, 5 & 6. Together
N
K
E
G
Ti
T7 T2 'T8 T3 T9 - T4 T5 T6
MOTOR LEADS
THREE PHASE,
460 VOLT AC
POWER
Large Cable
Power Cable (30) •
Motor Lead Number
Green (Ground)
Green
G
11
L2 L3
Black
1
G
g
R w
Red
2
R
L
EH
White
3•.
E
�
D T
& 7 Together
N
K
E
14
5 & 8 Together
G
T1
T2 T3 T4 T7 T5 T8 T6 T9
6 & 9 Together
MOTOR LEADS
Fig. 4
13
'
TEMPERATURE SENSORS -Three Phase (Optional) CONTROL
Small Cable
Control Cable (32) Lead Number Temperature
Black P1 (Thermo Sensor) Sensor Leads
White P2 (Thermo Sensor)
S1 S2
B w
L H
A I
C T
K E
Fig. 4 Cont. P1 P2
THERMOSTAT
F-31.4) Cable Assemblies:
Power Cable Refill with cooling oil (if it has been drained) as outlined In. paragraph, F-1.3. Make wire
connections as outlined in paragraph F-3.3. Apply thread locking compound to hex nut (16) and tighten
into motor housing (5). Insert one friction ring (30c); grommet (30d), another fiction ring.(30c) and gland
nut (30b) into hex nut (16) and tighten' -gland nut (30b) to 15 ft. lbs. to prevent water leakage (see Fig. 5). ,7
-_POWER CABLE (30a)
CONTROL CABLE (32a) (�
GLAND NUT .(32b)
FRICTION RING (32c)
GROMMET (32d1 --
GLAND NUT (30b)
HEX NUT (16)
FRICTION RING (30c)
GROMMET (30d)
I I� FRICTION RING (30c)
FRICTION RING (32c) Fig. 5
Control Cable (optional)- Insert one friction ring (32c), grommet (32d), one friction ring (326) and gland
nut (32b) into motor housing (5). Torque gland nut (32b) to 15 ft. lbs to prevent water leakage.
F-4) Shaft Seal Service:
CAUTION I
HANDLE SEAL PARTS WITH EXTREME CARE. DO NOT SCRATCH OR
MAR LAPPED SURFACES.
F-4.1) Disassembly and Inspection:
To expose shaft seal (31) for examination disassemble volute and Impeller as outlined In paragraph. F-2.1. If
further repair Is required remove retaining ring (31d). spring (31c) and rotating member (31b) from shaft
(see Fig. 6). Examine all seal parts and especially contact faces. Inspect seal for signs of wear such as
uneven wear pattern on stationary members, chips and scratches on either seal face: DO NOT interchange
seal components, replace the entire shaft seal (31). If replacing seal, remove stationary (31a) by prying out
with flat screw driver.
14
11
PUMP END
(OUTBOARD END)
r
- RETAINING.RING (31d)
SEAL PLATE, (1)
SEAL ASSEMBLY
(31) SPRING (31c)
ROTATING MEMBER (31b)
STATIONARY (31 a) r
+ t y •
Fig. 6
MOTOR END
(INBOARD END)
F-4.2) Reassembly:
Seal- Clean and oil seal cavities in seal plate (1). Lightly oil (DO NOT use grease) outer surface of
stationary member (31 a). Press stationary member (31 a) firmly Into seal plate (1), using a seal pusher (see
parts list- seal tool kit), nothing but the seal pusher is to.come In contact with seal face (see Fig. 7).
f 1
Make sure the stationary'member is in straight. Slide a bullet' (see parts list -seal tool kit) over motor shaft.
Lightly oil (DO NOT use grease) shaft, bullet and inner'surface of bellows on rotating member (31 b) see .+
Fig. 8. With lapped surface of rotating member (31 b) facing inward toward stationary member (31 a), slide
rotating member (31 b) oyer bullet and onto shaft, using seal pusher, until lapped faces of (31 a) and (31 b)
are together (see Fig. 6). ,
t
z
a
Ji i
..
..
11
PUMP END
(OUTBOARD END)
r
- RETAINING.RING (31d)
SEAL PLATE, (1)
SEAL ASSEMBLY
(31) SPRING (31c)
ROTATING MEMBER (31b)
STATIONARY (31 a) r
+ t y •
Fig. 6
MOTOR END
(INBOARD END)
F-4.2) Reassembly:
Seal- Clean and oil seal cavities in seal plate (1). Lightly oil (DO NOT use grease) outer surface of
stationary member (31 a). Press stationary member (31 a) firmly Into seal plate (1), using a seal pusher (see
parts list- seal tool kit), nothing but the seal pusher is to.come In contact with seal face (see Fig. 7).
f 1
Make sure the stationary'member is in straight. Slide a bullet' (see parts list -seal tool kit) over motor shaft.
Lightly oil (DO NOT use grease) shaft, bullet and inner'surface of bellows on rotating member (31 b) see .+
Fig. 8. With lapped surface of rotating member (31 b) facing inward toward stationary member (31 a), slide
rotating member (31 b) oyer bullet and onto shaft, using seal pusher, until lapped faces of (31 a) and (31 b)
are together (see Fig. 6). ,
r
Stationary` Member (31 a),
Polished Face Ok
x
t.. SEAL PUSHER
` ,Seal Plate (1)
Fig. 7 d
MOTOR & SEAL
PLATE STATIONARY BULLET I
(31a)
ROTATING f
' MEMBER (31 b) SEAL PUSHER
t Flg. 8
It is extremely Important to keep seal faces clean during assembly. Dirt particles lodged between these,
faces will.cause the seal to leak.
Place spring (31 c) over shaft and in place.pn rotating. member (31 b), making sure it Is seated on retainer '
and not, cocked or resting on bellows tail. Slide retaining ring (31 d) over shaft and let rest on spring (31 c).
Assemble Impeller and volute as outlined In paragraph F-2.2. Replace oil as outlined In paragraph F-1.3.
y
W
TROUBLE SHOOTING
CAUTION1 Always disconnect the pump from the electrical power source before handling..
If the system falls to operate properly, carefully read instructloris and perform maintenance
recommendations. If operating problems persist, the following chart maybe of assistance in Identifying
and correcting them: MATCH "CAUSE" NUMBER WITH CORRELATING "CORRECTION" NUMBER.
PROBLEM
CAUSE
CORRECTION
Pump will not run
1. Poor electrical connection, blown y
1. Check all electrical
fuse, tripped breaker or.other
connections for security. Have
interruption of power; improper
electrician measure current,in
power supply..
motor leads, if current is within
2. Motor or switch inoperative
±20% of locked rotor Amps,
(to isolate cause, go to manual
impeller is probably locked. If
operation of pump).
current is 0, overload may be
2a. Float movement restricted
tripped. Remove power, allow
2b. Switch will not activate pump or Is
pump to cool, then recheck
defective.
current.
2c. Defective motor.
3. Insufficient liquid level.
2a: Reposition pump or clean
basin as required to provide
adequate clearance for float.
Pump will not turn off
2a. Float switch movement restricted.
2b. Switch will not de -activate pump or
2b. Disconnect level control. '
is defective.
Set ohmmeter for a low range,'
4. Excessive Inflow or pump not
such as 100 ohms full scale
properly sized for application.
and connect to level control
9. Pump may be alrlocked,
leads. Actuate level control
14. Switch Is In "HAND" position.
manually and check to see
'
that ohmmeter shows zero
ohms for closed switch and !
Pump hums but doesn't run
1. Incorrect voltage.
full scale for open switch.
S. Impeller jammed or loose shaft,
2c. Replace per servicing
worn or damaged, impeller cavity or
Instructions.
'
inlet plugged.
3: Make sure liquid level is at
least equal to suggested
Pump delivers Insufficient
1. Incorrect voltage.
turn -on point.
capacity
4. Excessive inflow or pump not
r
properly sized. for application.
4. Recheck all sizing
S. Discharge restricted.
calculations to determine
6. Check valve stuck closed or Installed
proper pump size.
backwards.
7. Shut-off valve closed.
5. Check discharge line for
8. Impeller Jammed, loose on shaft,
restrictions, Including Ice If line
worn or damaged, impeller cavity or
passes through or Into cold
Inlet plugged. t:
areas.
9. Pump may be airlocked. "
-
10. Pump running backwards.
,
• fi
18
PROBLEM
Pump cycles too frequently or
runs periodically when fix-
tures-are not in ase.
• -
CAUSE
6. Check,yalve not installed or leaking
t back into basin. -
11. Fixtures are leaking. '
15. Ground water entering basin.
CORRE TION
6. Remove and examine
check valve for proper
installation and freedom of
operation.
7. Open valve.
8. Check impeller for freedom
Pump shuts off and turns on
1. Improper wiring or power supply.
o_
iridependent of switch.. (trips
_
of operation, security and
thermal overload protector). '
4. Discharge head less than minimum.
condition. Clean Impeller e
.CAUTION! Pump may start
.
cavity and inlet of any
unexpectedly: Disconnect
8. Impeller Jammed or rubbing.
obstruction.
• power supply.
x
A
12.1=xcessive water temperature
9. Loosen union slightly to.
'
(internal protection only). t
allow trapped air to '
escape,Verffy that turn-off
level of switch Is set so thatT
s
impeller cavity is always
t '
flooded. Clean vent hole.
10. Check rotation. If power
Pump operates noisily or
2c. Worn bearings, motor shaft bent.
vibrates excessively.
supply is three phase, reverse
8. Debris in Impeller cavity or broken
any two of three power
impeller.
supply leads to ensure proper
f
R -
10. Pump running backwarr.ds "
Impeller rotation.
11. Repair fixtures as required
13. Piping attachments to building.
to eliminate leakage.
r
structure -too rigid or too loose.
•
12. Check pump temperature
' , r
limits & fluid temperature.
»
13. Replace portion of
discharge pipe with flexible
k . -
connector.
14. Turn to automatic position.
15. Check for`leaks around
r
1
•
basin inlet and outlets.
s
19
SECTION: G REPLACEMENT PARTS
G-1 ORDERING REPLACEMENT PARTS:
When ordering replacement parts, ALWAYS furnish the following information:
1. Pump serial number and date code. (G-4)
2. Pump model number. '(G-3)
3. Build Code number. (G-5)
4. Pump part number.(G-2)
5. Part description.
6. Item part number.
7. Quantity required.
8. Shipping Instructions.
9. Billing Instructions. .
G-2 PART NUMBER:
The part number consist of a six (6) digit number, which appears in the catalog: A one or two letter, suffix
may follow this number to designate the, design configuration. This number is used for ordering and
obtaining Information.
G-3 MODEL NUMBER: s '
This designation consist of numbers'and letters which represents the discharge size, series horsepower,
motor phase and voltage, speed and pump design. This number Is used for ordering and obtaining
Information. r
G-4 SERIAL NUMBER: ti
The Serial Number consist of a ten digit number, which is specific to each pump. The first six digits are'the
pumps Individual identity and the last four digits are the date the units was built. Example: 0056750490;
005675 = Identity Number, 0490 = Date Code (April of 1990).
G-5 BUILD CODE IDENTIFICATION:
Each of the eight, two digit number locations listed below represents a feature of the pump construction
and the two.digit number (01 to 99) represents an option of that feature. The example below identifies each
of the eight Feature locations. Using the two digit number for each Feature and the Item number from the
Parts List which indicates "see PPM" (in the Part No. column), turn to the PPM parts list to identify each
Features' modification and part number. -
BUILD GODE NUMBER
01-05-01-12-01-01-03-01
Sensors Packaging
Cord Lengths Testing
Impeller Material Suction
Impeller Diameter Seal
20
i
k.
17
• L
18
30
0
12 8
o 5 I b
28
21 �C
7 �. d ` 27
25
i
22 2 25
9
1
r 3 3': DISCHARGE
'
41j
_ 26 dt '
PARTS KITS
SEAL REPAIR KIT:
P/N 085439 (t) 3.10,11,12,19,26,27,28,31.
,
OVERHAUL KITS:
'
L
Single Phase.. ..P/N
-085437 (o) 2,3,6,8,9,10,11, 12,19,23,26,27,28,30c,30d,31.
Three Phase ......
() 2,3,6,8,9,10,11,12,19,23,26,27,28,30c,30d,31,40,41.
P/N- 085438 °
SEAL TOOL KIT .....
P/N -085442
PRESSURE GAUGE KIT..P/N-085343
PARTS LIST.
'
ITEM QTY.
DESCRIPTION -
PART NO.
1 1
Seal Plate .084532
2 1
o Retaining Ring
085326
f3 1
t o Nut 1/2-20 Stainless
030068 ,
5 1
Motor Housing
See PPM ,
6 1
o Bearing a
017414
7 1
Screw , #8-32 x 3/8" Ig stainless
016661
.8 1
o Square Ring
027261
g 2 { ,
o Hex Hd Screw 1/4-20.x 1-1/4" Ig stainless
084943
10 1
t o Gasket
027341
11 4
t o Lockwasher 5/16 stainless
026322
12 - 4
t o , Cap Screw 5/16-18 x 2" Ig stainless
070278
13 1 Gal.
Oil
029034,
16 1 .
`Hex Hd.Plug
084534
17 1
Eye Bolt 3/8-16 stainless,
085544
18 rt
Nut' 3/8-16 stainless i
-3/8
018927
19 1:
t o 'Pipe Plug NPT
014270
20 1
Motor SE51, SE51A, 3SE514L, 914L
030369 -MA
SE52, 3SE524L, 924L
030370 -MB .
3SE564L, 964L. '.
071352 -MB
•
3SE534L, 5441_, 934L, 944L
071352 -MB
21 1
Capacitor (single, phase)
070963
22 1
Capacitor Bracket (single phase)
039858 '
2'3 3 (single phase)
o Terminal Connector
079318'
6, (three Phase)
Terminal Connector
079318
24 1
Volute
See PPM
25 1
Flange 2" Pumps
026210
Flange 3" Pumps
074498
- 26 1
t o Gasket
069146
27 2
t* Washer - (2" Only) 3/8" stainless
082727-
82727-28
282
t o Hex Hd. Cap Screw (2" Pumps) 3/8-16 x 1-1/4" Ig
022893
(W.. Pumps) 5/16-18 x 1-1/4" Ig
025644
29 t
Impeller •.
See PPM
See PPM = Pre -Engineered Products Modifications parts list
r
•
•23
ITEM :
OTY
DESCRIPTION
µ.
_
PART NO.
30
1
Power Cable Set
See PPM
30a
1
* Cable
(Not Sold Separately)
30b
1 '
* o Gland Nut
051447
30c'
2
* o. Friction Ring
(single phase)
084416
* o Friction Ring
(three phase).
084417
30d
1
' o Grommet
(single phase),
052963
* o Grommet
(three phase),
052964
31
1
t o Shaft Seal
See PPM
32
1
Control Cable Set.
(Optional Three Phase)
See PPM
32a
1
$ Cable
(Not Sold Separately)
32b
1
$ .Gland Nut
051,448
32c
2
„$. Friction Ring.
051449
32d
1
$ Grommet.
051451
33
1
Temperature Sensor .
(Optional Three Phase)
051621
38
1
Wire Assembly
085073 -WE
' 39
1
Float Switch
(SE51A ONLY)
See PPM
40
5
o Connector
( Three Phase)
071363
41
1
0 . Wire Connector "
(Three Phase)
019212
* Included with Item number 30.
$. Included with.item number,32.
24
2
Pre -Engineered, Product Modifications Parts-, List i
BUILD CODE EXAMPLE
• 01-05-01-1'2-01'-01-03-01 ,
000®K16.D
1❑. Feature- Sensor, Option Code 01, Sensor. not supplied with this unit. Use motor housing P/N
directly accross from sensor type. If Temperature sensor is supplied, also use cable from feature 2.
g]Feature- Cord Length, Option Code 05, Length is 35,ft., use P/N from appropiate voltage and phase
column. So part no. for 230 volt 1 Phase pump at 35 ft. would be.084415XD. -
' Feature- Impeller Material, Option Code 01, Materialwill be Cast Iron, Use'P/N directly accross from
material and add sufix from Feature 4., Example= 084346-(sufix from Feature 4).
®Feature- Impeller Diameter, Option Code 12, Diameter is 4.62. Use the'P/N from Feature 3 and
add the sufix that corresponds to the dia: The P/N would be 084346 -TL (Check performance curve
for diameter ranges when replacing. impeller with diameter other than what was supplied.) `
58 6.Feature- Seal, Option. Code 01, Material will be Carbon/Ceramic the P/N 005080, for item 31.
Feature- Suction, Option Code 01, Standard Volute construction'P/N 055400 for Rem 24.
70. Feature- Testing, Option Code 03, This Option Indicates this pump had a Megger Test performed.
®Feature- Packaging, Option Code 01, Standard Factory Packaging:
NOTE: "STD"'= Indicates the standard build construction.` r t
Feature
1.. Sensor:. Item (5)
Option
Standard
Code'u
Type , �' Mtr. Housing
P/N,..
01 .,
No Sensor (STD) 084550
02 ,
Temp. Only 084550 -HA-
;' i
r.
25
istFePre -Engineered Product Modifications Parts List-
Feature
ature � 2. CORD LENGTH �. • Standard.
.Option .Power Cable Item (30) Control Cable Float
Code u Length • 115V. 1 PH. 230V..1
f -
PH
3 PH. -
' `Item (32)
Item (39)
P/N
P/N -
P/N
P/N
P/N
01
15 Ft.
084413
084415
084414
071769
073618
02
20 Ft.
•084413XA
084415XA
084414XA
071769XA
073618XA
03
25 Ft.
084413X6
084415X6
084414X6
071769X6
073618XB
04
30 Ft.
084413XC
084415XC
084414XC
071769XC , ' '
073618XC
05
35 Ft.
` 684413XD
084415XD
084414XD
071769XD
07361 8X
06
40 Ft,
084413XE
OM415XE
084414XE
071769XE
073618XE
07
50 Ft.
084413XF
084415XF
084414XF
071769XF
073618XF
08
60 Ft.
084413XG
084415XG
084414XG
071769XG
073618XG
09
70 Ft.
084413XH
084415XH
084414XH
071769XH
073618XH
10
80 Ft.
084413XJ
084415XJ
084414XJ
071769X)
073618XJ
11
90 Ft.
084413XK
084415XK
084414XK
071769XK
073618XK
12
100 Ft.
084413XL
�. .084415XL
'084414XL
071769XL
073618XL
13
110 Ft..
084413XM
084415XM
084414XM
071769XM
073618XM
14
120 Ft.
084413XN
?
084415XN
084414XN
.
071769XN
073618XN
15
130 Ft.
084413XP084415XP
084414XP
071769XP
073618XP
16
140.Ft.
084413XR
084415XR-
084414XR
071769XR
073618XR
17
150 Ft:
084413XS
084415XS
084414XS
071769XS
073618XS
18
160 Ft.
' 084413XT
084415XT
084414XT
071769XT
073618XT
19
170 Ft.
084413XU
084415XU
084414XU '
071769XU ` "
0.73618XU
20
180 Ft.
084413XV
084415XV
084414XV
071769XV
073618XV
21
190 Ft.
084413XW
084415XW
084414XW
071769W
073618XW
22
200 Ft.
084413XY�
084415XY
•084414XY
071769XY
073618XY
f -
r
-
y
26
Feature
3.
Impeller Item 29)
4.
Option
Code 4
Material-
P/N
Code 4
Materld'
P/N Suflx.
Dia.
01
Cast Iron
084346 '
Sllicon/SII1con/Buna-N
02
04
ti
Carbon/CeramlCNlton
005080 -SF
03
Tungsten/TungstenMton.' .
005080 -SH
j, 06
04
005080 -SK
07,
n
05
- 08
TD
. 5.50
06
Carbon/Ni-Reslst/Neoprene
Tit
5.38
0.7
082850
TF'
5.25 STD
08
TG
5:12
09
TH
5.00
10
TJ
4.88
11
TK
4.75
12
TL
4.62
13
TM
4.50
,14
TN
4.38
15
TP
4.25
16
TQ
4.12
17'TR
4.00
a .
Feature=
5. Seal Standard'
Option
f
pUon
Code 4
Material-
P/N
,
Carbon/Ceramic/Bursa-N (STD)
:005080
02
Feature=
5. Seal Standard'
Option
; Item 31
pUon
Code 4
Material-
P/N
01
Carbon/Ceramic/Bursa-N (STD)
:005080
02
Tungsten/Tungsten/Buna-N
005080 -SB
03
Sllicon/SII1con/Buna-N
005080 -SD
04
ti
Carbon/CeramlCNlton
005080 -SF
05
Tungsten/TungstenMton.' .
005080 -SH
j, 06
Silicon/SIIIcon/Viton
005080 -SK
07,
Silicon/Tungsten/Buna-N
005080 -SM
- 08
Carbon/Ni-Resist/Buna-N I005080
-SN
09
Carbon/Ni-Reslst/Neoprene
005080 -SP
10
Carbon/Ni-Resist/Viton
082850
Certified & Double Megger
•
Features 6. Suction 7. Testing. B.
- 4
. 27 -
Y .•
i
Packaging
pUon
.tem 24
,
Code
Descri tion P/N
Description
Description
01
Volute (STD) 055400
Factory (STD)
STD
02, .
Disch. Piping 079157J
Certified r
T.
03
Megger
04
_ ,Double Megger
05
Certified & Megger
06
Certified & Double Megger
- 4
. 27 -
Y .•
i
t
� N
- 4
. 27 -
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1
START-UP REPORT
This report Is designed to Insure the customer that customer service and a quality product are the number
one priority with Barnes Pumps Inc. Please answer the following questions completely and as accurately +
as possible. Mall this form to:
BARNES PUMPS INC
PARTS & SERVICE DEPT.
. 420.EAST THIRD ST. , •
PIQUA, OHIO 45356 USA,
ATTN: SERVICE MANAGER
Reports that are not returned can delay or void warranty.
1) Pump Owner's Name
'Address
Location of Installation
Person in Charge Phone
Purchased From,(Barnes Pumps' Representative/Distributor)
' 2) Barnes Pumps Model Serial No
Part Number Build Code
Voltage Phase Hertz Horsepower
Rotation: Direction of Impeller Rotation (Use C/W for clockwise,CC/W for counter -clockwise) -
Method Used to Check Rotation (viewed from bottom) '
Does Impeller<Turn Freely By Hand YES NO
3) Condition Of Equipment - GOODFAIR POOR
Condition Of Cable Jacket _GOOD_._FAIR POOR ,
Resistance of Cablc and Pump Motor (measured at pump control)
Red -Black Ohms Red -White. Ohms White -Black Ohms
Resistance Of Ground Circuit Between Control Panel And Outside Of Pump Ohms
MEG Ohm Check Of Insulation: x .
Red to Ground White to Ground Black to Ground
4) Condition Of Equipment At Start -Up: Dry • Wet Muddy
Was Equipment Stored: Length Of Storage:
Describe Station Layout"
5) Liquid Being Pumped
Debris In Bottom Of Station? '
Was Debris Removed In Your Presence?
Are Guide Rails Exactly Vertical?
Is BAF Stationary Installed Level?
6) Liquid Level Controls: Model
Is Control Installed Away From Turbulence
Operation Check: r
Tip lowest float (stop float), all'pumps should remain off. ,.
Tip second float (and stop float), one pump comes on
Tip third float (and stop float),both pumps on (alarm on simplex).
Tip fourth float (and stop float), high level alarm on (omit on simplex).
If not Barnes Pumps level controls, describe type of controls
Does liquid level ever drop below volute top?
Y
,.v
7) Barnes Pumps Control Pa el Model No.
Number Of Pumps Operated By Control Panel
NOTE: At no time should holes be made in top of control panel, unless proper sealing devices are utilized. '
Control Panel Manufactured By Others: ,
Company Name
Model No.
Short Circuit Protection Type
Number and Size of Short Circuit Devices) Amp Rating
Overload Type Size Amp Rating
Do Protective Devices Comply With Pump Motor Amp Rating
Are All Connections Tight? "
Is The Interior Of The Panel Dry? If "No",The Moisture Problem Must Be Corrected.
8) Electrical Readings:
Single Phase: ;
Voltage Supply at Panel Line Connection,Pump Off,L1,L2
Voltage Supply at Panel Line Connection,Pump On,L1,L2
Amperage: Load Connection; Pump On,Ll L2
Three Phase:
Voltage Supply at Panel Line Connection,Pump Off,Ll-L2 - L2-L3 L3 -L1 .
Voltage Supply at Panel Line Connection,Pump On,Ll-L2 L2-L3 L3 -L1
Amperage,Load Connection,Pump On,L1 L2 L3
9) Final Check:
Is Pump Seated On Discharge Properly? Check For Leaks
Does Check Valves Operate Properly?
Flow;Does Station�Appear To. Operate At Proper Rate Pump Down Time
Noise Level: High Medium Low.
' Comments:
10) Equipment Difficulties During Start -Up:
11) Manuals:
Has Operator Received Pump Instruction and Parts Manual?
Has Operator Received Electrical Control Panel Diagram?
Has Operator Been Briefed On Warranty?
Address Of Local Barnes Pumps-Representative/Distributor
12) I Have Received The Above Information(Name of Operator) ,
(Name Of Company)
Date
I Certify This Report To Be Accurate (Name of Start -Up Man)
(Employed By) (Date),
Date And Time Of Start -"Up
Present At Start -Up:
O Engineer O Operator
( ) Contractor OOther
•
Your, pump is covered by the encl6sed Warranty. This
warranty, is only effective provided the warranty. '
registration is completed. and returned.to the Barnes
Pumps service department. Review the form'below and
fill in all information.
IMPORTANT! If,you:have a claim underthe p: .n ovision of
r.
the warranty, contact your local Barnes Pumps y i
Distributor. h
WARRANTY REGISTRATION
CUSl OMER'S NAME DATE INSTALLED w " -
ADDF ESS
STATE
ZIP ,
DEALER'S NAME
CITY,• .. .'
STATE ZIP " -
PUMP MODEL NO. SERIAL NO.. VOLTAGE
BUILD CODE NO. PART NO