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9907-596 (OFC) Mechanical & Plumbing SpecsM E C• N A. N 1. C A I Designs, Inc. Consulting Engineers MECHANICAL AND PLUMBING SPECIFICATIONS FOR 'GREG. NORMAN GOLF CLUBHOUSE LA QUINTA, CALIFORNIA PREPARED FOR DFD ARCHITECTURE JULY 1999. �Ss� En�4v 0 19557 w MARTIN B. n N SCHREIBER, JR. • Gf CAU r� 7227 North 16th Street Suite 215 Phoenix, AZ 85020 602.943.6608 FAX 602.943.6181 1 .1, MECHANICAL SPECIFICATIONS _ PART I -GENERAL; CONDITIONS General Conditions, Supplementary Conditions, Special Conditions, and other related portions of Division I, apply to this Section. SCOPE Furnish, install, test, guarantee, and place into operation, a complete, operable, and approved Mechanical System, as .indicated or described by the Contract Documents. Secure and pay for all materials, equipment, labor, supervision, fees, test, permits, certificates of inspection and all other costs required. REGULATIONS. PERMITS AND INSPECTIONS Regulations: Comply with all applicable codes, rules and regulations, including all building and safety laws relating to building, public health and safety. Codes: All materials, equipment and work must conform to applicable codes. Permits: Obtain and pay for all required permits and licenses. Inspections: When required by code, all work must be inspected and approved by local authorities. Prior to final approval, furnish the Architect/Owner with certificates of inspection and approvals by local authorities. DESIGN DRAWINGS Design drawings are diagrammatic and are only intended to define the basic functions required. Provide all work, material, etc., necessary to accomplish these requirements. Minor deviations from the design layout are anticipated and are a part of the work included, however, no changes that alter the character of the work will be permitted. Do NOT scale the design drawings. If a conflict occurs between the design drawings and specifications, promptly notify the Architect or Engineer. Interpretation made shall be considered part of the Contract. GREG NORMAN #15100-1 JULY 1999 CLUBHOUSE QUALIFICATION OF WORKMEN Use sufficient journeymen craftsmen and competent supervisors to ensure prompt, proper, and safe execution of work. SAFETY PRECAUTIONS Exercise caution at all times to protect all persons and property. Furnish to each employee, employment and a place of employment which is free from recognized hazards that are causing, or likely to cause death or serious injury or harm to employees. Furnish and maintain guards, railings, fences, canopies, lights, warning signs, etc., which are required by law or necessary to protect all persons and property. Be familiar with and comply with all applicable codes and laws, and in particular, the codes of Federal Regulations, as administered by the Industrial Commission of Arizona. SUBMITTALS Shop Drawings: Prior to fabrication or delivery of any material or equipment to the jobsite, submit seven (7) hard bound and indexed copies of a brochure completely describing all major systems, materials, fixtures, and equipment proposed to be used. Identify each item by the designation appearing on the drawings. Submittal is for information and coordination only. The Engineer will diligently review the Submittal, however, this review does NOT alleviate the Contractor's responsibility to comply with all project requirements. Any failure by the Architect of Engineer to note any points of non-compliance shall NOT be construed to be an approval of the non-compliance. Record Drawings: Maintain accurate unceasing records of any and all changes from the contract documents and shop drawings. Indicate all buried pipe locations by dimensions. Upon completion of the project, deliver to the Owner, one (1) set of legible and reproducible copies of these record drawings. Guarantee: Upon completion of the project, deliver to the Owner, one (1) year guarantee of the work performed. The guarantee shall cover the entire cost, including materials and labor, of all work required by defect of materials or workmanship. GREG NORMAN #15100-2 JULY 1999 CLUBHOUSE 1 1 Manual and Operating Instructions: Upon the completion of the project, deliver to the Owner a hard bound "Owners Manual". Include in the manual, instructions prepared specifically for the systems provided, along with all papers, descriptions, parts lists, instructions, warranties, etc., which were delivered with the materials and equipment utilized in the project. Identify each item by designations appearing on the drawings. Upon request of the Owner, and at his convenience, provide sufficient qualified personnel and time, to instruct the Owner or his representative in the safe and proper operation of the system(s) provided under this Contract. PART 2 - PRODUCTS . , GENERAL Utilize ,new and unused -products of established and reputable American and Foreign manufacturers. Items of equipment used for similar purposes shall be products of the same manufacturer. Systems shall be complete and operable. Any accessories required for the operation of the systems shall be included as though specifically indicated to be provided. Such accessories would include filters, control panels, timeclocks, condensate drains, relief valves, service valves, thermostats, vibration isolators, etc. Motor starters for prewired equipment (and other protection and control devices) are also included in this Specification. Starters for non -prewired equipment I.E., fans, pumps, etc., are specified in Division 16. Specific reference to a manufacturer's product is only to establish type, quality, and performance required. These qualifications are in addition to the requirements shown on the plans and elsewhere in these specifications. Listing of alternate equipment manufacturers shall not be construed as an unconditional approval of the products of those manufacturers. AIR CONDITIONING UNITS Provide air cooled direct expansion type heat pump unit without electric resistance heating. Decorative weatherproof cabinet with enamel finish. Factory prewired including controls safeties, motor starters, etc. Balanced centrifugal supply air blower, accessible for lubrication. Vertical discharge condenser fan with rigid inlet and discharge grilles. GREG NORMAN CLUBHOUSE #15100-3 JULY 1999 Refrigerant System: Hermetic compressors with five (5) year warranty. Copper piping shall be used throughout. Accessories shall include service and charging valves, filter dryer, and high -low pressure controls and crankcase heaters. Thermostatic expansion valve on the cooling coil. Provide one set of Farr 30-30 throwaway final filters, frames, mounting hardware and accessories. Provide one set of throwaway filters for use during the construction period. Remove the filters after the construction period and install the final filters (Prior to balancing the system). EVAPORATIVE COOLERS Constructed of heavy -gage galvanized steel. Weather resistant enamel finish. Undercoat lining in the reservoir. Balanced, belt -driven, centrifugal blower, resiliently mounted. Permanently lubricated motor with overload protection. Heavy-duty recirculation water pump, with integral fixed bleed. Celdeck Media, chemically treated for odor control. Prewired with flexible cords, caps, receptacles, and grounded junction box. Support cooler with welded steel angle base, primed and painted, for rust protection. EXHAUST FANS Centrifugal type with adjustable belt -driven or direct -driven drive (as indicated on the Drawings), statically and dynamically balanced. Ceiling or roof mounted as indicated on the drawings. KITCHEN EXHAUST Up blast type, 18 gauge stainless steel or 16 gauge black steel with welded joints. In accordance with NFPA. DUCTWORK Fabricate ductwork of galvanized steel. Material gauges, joints, and bracing shall comply with ASHRAE Guide recommendations, with additional bracing as may be required. Altemate for Rigid Ductwork, for Air Conditioning Supply and Return: 1" thick fiberglass ductboard, with foil -scrim -draft fire resistant outer jacket. Material shall comply with UL -181, NFPA 90A and 90B. Closures shall be made with thermal -activated tape, or cloth tape set in brush applied adhesive. Do not utilize pressure sensitive tape. Duct board shall be equal to JohnsMansvile "Micro -Aire" M/F type 475. Tape shall be equal to J.M. 'Therm -Lok -R" or "Pyro-Cure 685". Ductwork for Ventilation System: Galvanized steel of gauges recommended by ASHRAE GREG NORMAN #15100-4 JULY 1999 CLUBHOUSE r Flexible Duct for Air ConditioningTerminal Branches: an hes. 1" thick fiberglass duct supported over spring steel wire helix. Woven fiberglass mesh liner and fiberglass reinforced metalized outer jacket. In compliance with UL -181, NFPA 90A and 9OB. DUCT INSULATION: Acoustical Insulation: Line all ductwork on roof or exposed to weather with 1" thick, 1 pound density, coated fiberglass duct liner, installed in strict conformance with manufacturer's recommendations. Seal all duct joints with weatherproof mastic or solder watertight. Line all supply ductwork, and return air ductwork five (5) feet downstream from the A/C units. Liner 1/2" thick, 1 pound density acoustical insulation. Apply insulation to tops, bottoms, and sides of ducts. Use Minnesota Mining Co., #37 or #38 adhesive, or approved equal. Apply, 4" strips on approximately 10" centers. 'Use Miracle or Gemco surface anchors on 12" centers for all ducts with the greatest dimension 30" or larger. IAll duct dimensions are to the inside of the lining. GRILLES. REGISTERS, AND DIFFUSERS Linear Diffusers: Extruded aluminum with integral volume control and concealed mounting frame. Diffusers: Rectangular fixed pattern type (face pattern shall be selected to suit air pattern required). Removable core/opposed bladed volume control/enamel finish. Supply Registers: Double deflection pivoted blades with opposed blade damper. Aluminum or enameled steel. Retum/Exhaust Grilles: Fixed bars at approximately 40 degrees. Aluminum or enameled steel. Outside Air Intake and Exhaust Louvers: Extruded aluminum, weather-proof, 4" deep, inside birdscreen. Mitered box frame with caulking slots. Air distribution devices shall be selected and sized in accordance with the requirements of each application. Devices, generally, shall provide uniform, draft -free, and quiet air distribution. All devices shall have rigid frames, compatible with the surface or structure. Devices shall be manufactured by Krueger, Titus, MetalAire, or Tuttle & Bailey. GREG NORMAN #15100-5 JULY 1999 CLUBHOUSE PIPING Condensate and Other Drains: Type "M" hard copper. Schedule 40 PVC acceptable where concealed within structure. No PVC piping above roof. Refrigerant: Type "L" copper, pre -cleaned and sealed for refrigerant piping use. REFRIGERANT PIPE INSULATION 3/8" Armaflex on refrigerant suction lines and all buried lines. TEMPERATURE CONTROLS AND WIRING Wiring is included under the Electrical Division of the specifications but all integral starters, controls, relays and other devices are included under the Mechanical Division. All equip- ment, devices and wiring shall conform to the National Electric Code. All controls shall be furnished and properly identified with instructions for proper connections. Responsibility for proper connections and operation is included under the Mechanical Contractors responsibility. Verify ALL voltages, phases and electrical connections with the Electrical Contractor before ordering ANY equipment, and if any discrepancies occur, they shall be brought to the attention of the Architect for his decision. Changes that alter the character of the Work will not be permitted. Do not scale the design Drawings. If a conflict occurs between the design Drawings and Specifications, promptly notify the Architect and/or Engineer. At that point, an interpretation will be made by the Architect and/or Engineer and this decision shall be considered part of the Contract Documents. AIR SYSTEM BALANCING General: The air conditioning Contractor shall include in his bid the services of an independent air balance and testing agency. A NEBB certified contractor may perform this work if he has prior approval by the Architect and Owner. The testing agency shall be one which specializes in the balancing and testing of heating, ventilating and moving equipment and air distributing or exhausting systems. Materials: All instruments used by this agency shall be accurately, calibrated and maintained in good working order. If requested, conduct the tests in the presence of the architect and/or the mechanical engineer responsible for the project and/or his representative. Do not begin air balance and testing until system has been completed and GREG NORMAN #15100-6 JULY 1999 CLUBHOUSE is in full working order. Put all heating, ventilating and air conditioning systems and equipment into full operation and continue the operation of same during each working day of testing and balancing of the air conditioning, heating and ventilating systems. The air balance agency shall provide proof of having successfully complete at least five projects of similar size and scope and shall be a certified member of the Associated Air Balance Council or NEBB. Submit the Test and Balance Contract to the architect for approval within 90 days after the Air Conditioning Contractor has received his contract to proceed with the air conditioning installation to allow air balance agency to schedule this work in cooperation with other trades involved, and comply with the completion date. Air Balancing: Upon completion of the air conditioning system, the air balance agency shall perform the test, compile the test data, and submit five (5) copies of the complete test data to the Engineers for evaluation and approval. PART 3 - EXECUTION GENERAL Install materials and equipment in an arrangement which will give the greatest practical ease of operation and service by the Owner. Make no equipment substitutions which would leave inadequate operating and/or servicing space. Install all equipment in accordance with these specifications and all manufacturer's recommended installation procedures. Perform all work in accordance with the best trade practices. Install all materials and equipment squarely with the building lines. Provide level, rigid, permanent bases and supports for all work. Construct and brace equipment, piping, etc., so that there will be no vibration or rattling when the system is in operation. Cover and protect all equipment and materials from weather, theft, etc., until date of r completion. Plug or cap all open ends of installed piping or ductwork. DUCTWORK Construct ductwork with materialau es joints, bracing g g ,) g and supports in accordance with applicable recommendations of ASHRAE and SMACNA, with additional bracing as required. GREG NORMAN #15100-7 JULY 1999 CLUBHOUSE I . Ductwork shall be rigidly constructed and air tight. Joints shall be tightly fitted with no voids. Minor gaps shall be closed with canvas tape set into and sealed with brush applied adhesive, or with silicone caulking compound. Do not utilize pressure sensitive tape. Ship -lap all joints in fiberglass ductwork. Use metal reinforcing at all connections. Close with heat sensitive tape, canvas tape and Arabol, or "Hard -Cast". Seal all joints of ductwork above roof with glass fiber tape embedded in roofing cement. Apply second coat of cement after first has set and finish with two coats of aluminum roofing paint. Make connections between flexible ducts and rigid trunk ducts with factory fabricated fittings with damper and scoop (Where "tapins" serve single outlets, and where tap -in damper is accessible, outlet damper may be omitted). Secure flex duct to fitting with panduit clamps, installed to factory recommended tension. Install clamps on liner and second clamp over jacket. Job inspection will require removal and replacement of a random sampling of jacket clamps to expose liner clamp. Elbows shall have a throat radius equal to duct width. Square elbows shall have turning vanes. Transitions shall not exceed 4 to 1 ratio. If obstructions require a change in duct shapes, maintain equivalent areas. All sized shown on the Drawings are net dimensions inside the insulation. Apply internal duct with full coverage of adhesive and seal edges. Provide mechanical fasteners at 16" spacing. AIR DISTRIBUTION DEVICES Install tightly and square with building lines. Flanged devices shall be sealed air tight with sponge rubber gaskets. Adjust blades and dampers for proper air distribution. Verify exact positioning of all equipment with Architectural drawings and notes. PIPING Conceal all piping in walls, furred spaces, pipe spaces, or above suspended ceilings, as shown on the drawings. Group piping wherever practical and install uniformly in straight parallel lines, squarely with building lines. Provide adequate space between pipes so that insulation may be applied where is necessary. Install all exposed piping as close as practical to walls, columns, or overhead construction to provide maximum head room and minimum interference with usable building space. GREG NORMAN #15100-8 JULY 1999 CLUBHOUSE Verifyall equipment dimensions and requirements for rough -in work. Bending or offsetting q 9 9 9 of finished piping connections and "cocking" of fittings or trim will not be acceptable. Do not support any piping weight from equipment. Support horizontal piping with pipe hangers. Do not use perforated metal tape. Refrigerant: Arrange piping for oil control. Use hard pipe for all long runs. Pitch lines toward the compressor. Utilize long radius fittings and silver solder all joints. Provide nitrogen purge of piping while making joints. Evacuate system to 250 microns prior to charging. Halide torch test all joints. Demonstrate evacuation and Halide tests to Architect. PIPE HANGERS: Piping 2-1/2" and Smaller: Use adjustable split ring malleable iron type or adjustable steel clevis type with threaded solid steel hanger rods. Grouped Piping: Trapeze type hangers with rollers may be used where 2 or more pipes run parallel to each other. Submit shop drawings of all trapeze hangers for approval before progressing with any work. Size all hangers on insulated piping to fit outside covering. REFRIGERANT PIPE INSULATION Slip insulation over piping prior to assembly. Do not sift insulation lengthwise. Solvent weld all joints. Do NOT use tape to secure insulation. PART 4 - ALTERNATE EQUIPMENT GENERAL Specification herein by brand name is intended to establish a standard of quality. Equipment listed on the drawings has been checked as to size and weight requirements, and space allocation has been made accordingly. SUBSTITUTIONS Submittal of equipment by others acceptable manufacturer's must be complete in every detail including space requirements, weights, complete performance data and supplemental data requested by the Architect. Contractor shall be responsible for assur- ance that equipment meets all requirements detailed in this and other sections, will fit space as shown on the drawings. GREG NORMAN #15100-9 JULY 1999 CLUBHOUSE 1 LIST OF ACCEPTABLE MANUFACTURERS: The following is a list of manufacturers whose equipment is acceptable as to manufacture, subject to conformance with all drawings, specifications, and addenda items. Careful checking must be made to verify that equipment will meet all capacities, requirements and space allocations and that weights are not excessive. Evap Coolers: Arvin, Essick, Phoenix, Mastercool Air Conditioning Units: Carrier, York, Trane, Ruud, Rheem, Lennox or equal Exhaust Fans: Greenheck, Broan, Penn, Acme, Cook. Grilles, Registers, Diffusers: Titus, Tuttle & Bailey, Krueger, Metalaire, J&J. I Insulation: Certain -Teed, Fiberglass, Owens -Coring, Johns -Manville, Knauf. Vibration Isolation: Mason Industries, Vibrex, Korfund, Vibration Mountings, Inc., Amber -Booth. Duct Tums: Tuttle & Bailey, Duro Dyne, Barber -Colman, Elcen, Titus, HEP. Valves (plug): Homestead. Pipe Hangers & Supports: Fee & Mason, Elcen, Grinnell, Amber Booth. Filters: Farr, Contienental Burke American Air Filters) Cambridge. Air Balance: Technical Air Balance, Arizona Air Balancing. Controls: Honeywell, Johnson Service, Powers. Louvers & Dampers: Ruskin, Pottorff END OF SECTION GREG NORMAN CLUBHOUSE #15100-10 JULY 1999 1 1 PART 1 - GENERAL: SCOPE OF WORK: The Work required .consists of performing all labor and fumishing all materials, and equipment required to provide a complete Sprinkler System installation as called for below, and as indicated on the drawings. It shall further include fumishing and installing all miscellaneous items required for the operation of the systems, whether specifically called for or not. Determine in advance the shut -down of existing utilities. Install and deliver all systems complete, in perfect working order, and in full accordance with the intent and meaning of the specifications and drawings. The work in general consists of, but is not necessarily limited to, the following: A complete wet pipe automatic fire sprinkler system for the new building remodel. Contacting the governing Fire Marshal- as to all required Work the Sprinkler Contractor must do, prior to submission of bid, and incorporating and amount to do such Work in his bid. SUBSTITUTIONS: The Contractor's attention is directed to the fact that the Drawings and the design of the system are based on definite makes of materials or equipment which shall be considered I, the. "specified standard". Where manufacturers are listed in the Specification, Equipment List, or as scheduled on the Drawings with respective model numbers, they are the "specified standard" for this Project. Any other manufacturers listed without model numbers are acceptable manufacturers to provide the equipment only when they supply equipment which meets or exceeds the quality of the "specified standard". Any material or equipment other than the "specified standard" shall be equal in such features as noise level, power requirements, metal gages, vibration attenuation, finish, * 6/8/87 appearance, certification of recognized testing agencies and standards bureaus, allowable working pressure, physical size and arrangement so far as affects installation in the available space, factory -applied insulation, electrical devices, controls, access to FIRE #15300-1 internal parts, water and air -pressure drops, operating speeds, operating efficiencies, and all other features and capacities specified herein. The Engineer shall be the sole judge of the ability of any equipment and material other than the "specified standard" to meet the requirements of the Specification and the burden of proof shall be the responsibility of the Contractor. Applications for substitution in "prior approval' process during the Bid Period shall be done in accordance with the Architectural Specifications. No substitute material or equipment shall be used or delivered to the job site without the prior written approval of the Engineer. SUBMITTALS: Manufacturer's Data and Drawings: Within 60 days after award of Contract, and before commencing any work, Five complete sets of Shop Drawings approved by all agencies having jurisdiction submitted to Architect for review, prior to fabrication or installation of sprinkler system, and Sprinkler Contractors Drawings indicating head locations and piping in one completely marked and coordinated submittal sufficient to assure full compliance with the Contract requirements, shall be submitted for review. All manufactured equipment and material which the Contractor proposes to furnish shall be submitted at one time. Partial submittals will not be acceptable. List shall include appropriate make and model numbers, motor devices and controls, electrical loads and characteristics, optional accessories, special features and other data as required. In additional to the equipment and material list, "back-up" data submitted shall include catalog sheets, dimensions, operating weights, certified performance curves, and all other appurtenant data as required. Prior to submittal, check the Shop Drawings thoroughly to ascertain that they comply in detail with the Drawings and Specifications; that electrical characteristics are correct for available space. Any deviations from the Drawings and Specifications shall be clearly noted on the certified Shop Drawings. Stamp the Drawings with firm name, date, and review indicating that the above has been complied with. Shop Drawings received without this stamp will be returned reviewed without further explanation. No work requiring a Shop Drawing submission shall be commenced until the submission has been reviewed by the Architect. FIRE PROTECTION -15300-2 1 Base Drawings on Architect's Drawings and details and show, in detail 9 g ,all structural metal Work included in the Contract. Indicate all piping and head locations showing drops rating of heads, locations of heads, ductwork, etc. to indicate all required work to be done by the Sprinkler Contractor. 11 AS -BUILT DRAWINGS: Provide two (2) sets -of "As -Built" drawings and two (2) bound sets of all operations manuals, diagrams, service contracts, guarantees, etc., one for the Owner and one for Building Operations Department. Obtain a complete set of As -Built drawings of existing construction from the Owners for information on existing conditions. Incorporate any existing conditions on new As -Built drawings required to show the "Installed" installation. SPECIAL DEFINITIONS: Governing Agencies: (NFPA, Fire Marshal, Water Department etc.) Shall mean all governing agencies must be contacted as to the requirements of the project, and incorporate into the Bid. CODES: All materials, equipment and installation must comply with all NFPA, Fire Marshal's requirements, Water Companies requirements, applicable laws, Codes, rules, and regulation, required by City, County and State, as will as Federal requirements. PERMITS: This Contractor shall pay for all permits, licenses and fees required by state and local iauthorities. Pay for all water tap fee's and meter charges required by all utilities and governing agencies. INSPECTION: Furnish Architect with certificate of inspection and approval by local authorities prior to final acceptance of the Project by the Architect. All Work must be inspected. FIRE PROTECTION - 15300-3 1 INTENT It is the intention of the Specifications and Drawings to call for finished work, tested and ready for operation. The term "Contractor" shall refer to the Sprinkler Contractor unless specifically called out. Any apparatus, appliance, material, or Work not shown on the Drawings, but mentioned in the Specifications or vice versa, or any incidental accessories necessary to make the Work complete and ready for operation, even if not particularly specified, shall be provided without additional expense to the Owner. Should there appear to be discrepancies or questions of intent in the Contract Documents, refer the matter to the Architect for his decisions, before ordering any materials or equipment or before the start of .any related Work. The decision of the Architect shall be final, conclusive and binding: DRAWING AND DATA Drawings are generally diagrammatic and are intended to convey the scope of Work and to indicate the general arrangement of equipment, piping, and fixtures. The location of all items not definitely fixed by dimensions are approximations only. The exact .locations necessary to secure the best condition and results must be determined at the project and shall have the approval of the Architect before being installed. Do not scale Drawings. Make reasonable modifications in the layout as needed to prevent conflict with Work of other trades or for proper execution of the Work without additional cost. Minor details not usually shown or specified, but necessary for proper installation and operation of a system or piece of equipment, shall be included in the Work and in the bid price, the same as if specified or shown. Should the particular equipment he proposed to install require other space conditions than those shown on the Drawings, the Contractor must arrange for such space before submitting his bid. Such changes becoming necessary on account of failure to comply with this paragraph, the Contractor shall make such changes at his (Contractor's) expense. Should conditions require any rearrangement to suit the design of equipment or piping furnished, submit working drawings showing in detail and schematic all changes and receive approved return copies before proceeding with and work. FIRE PROTECTION - 15300-4 INVESTIGATION OF CONDITIONS ' Examine the Contract Drawings and all available information concerning existing installations, structure, excavations, and local conditions bearing on labor, transportation, handling and storage of materials, etc. Bidders on Work under this Section shall visit the site to satisfy himself as to the nature and scope of all Work to be done. The submission of bid will be taken as evidence that such an examination has been made and difficulties, if any, noted. Later claims for labor, Work, material, and equipment required for any difficulties encountered which could have been foreseen will not be recognized, and all such difficulties shall be properly taken care of by this Contractorat no additional expense to the Owner. .In no event will the Engineer assume any responsibility for any interpretation, deduction, or conclusion drawn from the examination of the site. UTILITY CONNECTIONS Before any water Work is done, uncover the existing water main at the point where connection is to be made and determine the actual location. Adjust piping accordingly. Connections to water mains shall be in accordance with utility department or company regulations. The Contractor shall include in his Bid such costs for these connections if required. LAYING OUT OF THE WORK The Contractor shall carefully lay out his Work on the premises and make proper provision for the other Work. The exact location of each item shall be measurements at the building, and in cooperation with other Contractors. The Contractor shall be responsible for accurately locating all openings for pipes, etc. and all access doors required. The Drawings do not give exact details as to elevations of lines, exact locations, etc., and do not show all the offsets, and other installation details. The Contractor shall carefully lay out his Work at the site to conform the Architectural and Structural conditions, to provide proper grading lines, to avoid all obstructions, to conform to details of installation supplied by the manufacturers of the equipment to be installed and, thereby, to provide an integrated, satisfactorily operating installation. COORDINATION: All Contractors shall be responsible for coordinating Work with other trades affected by each others Work and for cutting and re -finishing of existing walls, floors, solid and suspended ceilings etc., where required by Work shown and noted herein. Install all Work FIRE PROTECTION' -15300-5 to clear new and existing architectural and structural members. No items such as pipe, fittings, etc., shall not be installed in conflict with equipment. Coordinate all cutting and patching with the General Contractor. Subcontractor shall be responsible for all cutting and patching of his Work. Obtain written permission of Architect before proceeding with any cutting or patching of structural systems. EXCAVATION AND BACKFILL The Contractor shall do all excavating, filling, and backfilling necessary for the installation of his Work including shoring, bailing, and pumping as required to maintain his trenches and keep them in dry condition until the Work required has been installed, tested, and approved. Remove all excess excavated materials and remove from the site. Do not cut any trenches near of under footings without first consulting with the Architect. Compact and tamp backfill to original grade and remove excess dirt as directed. No work shall be covered until properly tested and approved. All pavement, sidewalk, piping, and electrical conduit, caused to be cut or damaged by this section shall be restored to original condition by workmen qualified and active in the trades involved. Do all back filling and final grading as directed in the Architectural Specifications and Drawings. Excavation and backfill shall be in accordance with all requirements of Division 2 at the Architectural Specifications. ESCUTCHEONS Where exposed pipes or conduit pass through floors, walls, or ceilings, they shall be fitted with chrome.brass plates with round head set screws. Spring clips will not be acceptable. Plates shall be secured to the pipe or conduit. Escutcheons shall be of sufficient outside diameter to cover the sleeve opening and shall fit snugly around the pipe. Where necessary to cover heads of fittings or sleeves extending through floors, special deep escutcheons shall be provided. PIPE EXPANSION All pipe connections shall be installed to allow for freedom of movement of the piping during expansion and contraction.. Expansion loops and expansion joints with proper anchor and guides shall be provided as required. Anchors and guides shall be subject to the review of the Architect. All supports shall be installed to permit the materials to contract and expand freely without putting and strain or stress on any part of the system. Install offsets, swing joints, expansion joints, pipe clamps, and anchors as required to permit expansion and contraction of piping system. FIRE PROTECTION -15300-6 INSTRUCTION OF OWNER'S PERSONNEL Prior to the acceptance of the Work during a time to be designated by the Architect, provide the necessary qualified personnel to operate each system in the entire installation for a period determined by the Contractor as to whether the Owner is satisfied that his representative has complete knowledge of the sprinkler systems, and there operation. During the operating period, fully instruct the Owner's representative in the complete operation, adjustment and maintenance of each respective installation. GUARANTEE Guarantee that all Work installed will be free from any and all defects and that all apparatus will develop capacities and characteristics specified under the requirements of NFPA, Fire Marshal etc., covering the specific Work, and that if during a period of one year from date of completion and acceptance of Work, any such defects in workmanship, material, or performance appear, they will be immediately replaced, repaired, or otherwise corrected subject to approval by the Owner without cost to the Owner within a reasonable time, to be stated in the Notice to the Engineer. 1 Replace or repair to the satisfaction of the Owner any and all damage due to the Building or its contents or to Work of other trades on consequence of Work performed in fulfilling the Guarantee periods of one year. �! CLEANING: At the completion of the Work and prior to final acceptance, all parts of the Work installed under this specification shall be thoroughly cleaned. All equipment, pipe, valves and fittings shall be cleaned of grease, metal cuttings and sludge which may have accumulated by operation of the system for testing here -in before specified or from other causes. PART 2 PRODUCTS: WORK: The Work in the Section includes, but is not necessarily limited to the following principal items: ■ Design and installation of a complete automatic fire sprinkler system for the areas specified above. Securing all necessary Permits and inspections. Fees by governing agencies shall be paid by the Sprinkler Contractor. FIRE PROTECTION -15300-7 Field verification of all dimensions, existing equipment, valves, and heads. No extra charges or compensation will be allowed for any differences between actual dimensions and measurements indicated. Providing a letter of acceptance from the appropriate agency having jurisdiction and completed printed instructions on operation of system to the Owner. All excavation and backfill for piping Work in strict accordance with these Specifications, cutting and patching of Work to accommodate piping, and protection of Work and materials. Excavation, backfilling, and compaction shall be as specified in Division 2. Furnishing miscellaneous materials such as brackets, hangers, steel supports for equipment, concrete thrust -blocks, expansion joints, inspector's test connection, etc. All piping shall be braced for a seismic #2 zone. Electrical connections to fire alarm system. The design, equipment, materials, installation, and workmanship shall be in strict accordance with the required and advisory provision of NFPA 13. Each system shall include all materials, accessories, and equipment inside and outside the buildings necessary to provide each system complete and ready for use. Each system shall be designed and installed to give full consideration to built-in spaces, piping, electrical equipment, ductwork, and all other construction and equipment to afford complete coverage and be free from operating and maintenance difficulties, all in accordance with detailed drawings to be submitted by the Contractor for approval. Devices and equipment shall be of a make and type listed by the Underwriters' Laboratories, Inc., or approved by the Factory Mutual Laboratories. The Work for the building shall begin at connection to the underground C.W. main. Coordinate required water service entrance, work with plumbing Contractor. Where the building is to be built as a shell type building, the Contractor shall provide a complete and working sprinkler system such that the only Work required by the Owner to complete the Sprinkler System will be the addition of pipe drops and sprinkler heads in the tenant ceiling spaces when the future ceilings are added. The Contractor is instructed to review the Architectural and Structural Drawings and determine as to which ceilings are to be finished at this time or will be finished at a latter date. The Contractor shall adjust his design accordingly; and incorporate the addition of the future tenant spaces in His design. FIRE PROTECTION - 15300-8 1 Instruction Manuals: Contractor shall furnish instruction manuals, containing complete instructions for the specific make and model of the alarm valve furnished. One copy of each instruction manual shall be placed in a flexible oil resistant, protective binder and mounted in an accessible location in the vicinity of each alarm valve. Four additional copies of instruction manual shall be furnished to the General Contractor for incorporation into installation manual. DESIGN OF SPRINKLER SYSTEMS: Design of wet pipe sprinkler systems shall by pipe schedules or hydraulic calculations and shall conform to NFPA 13 and to the requirements as specified hereinafter. The Sprinkler Contractor is directed to the fact that these Specifications are performance meaning that at the time of submission of bid the Contractor has contacted ALL governing agencies as to the scope of the Work to be done for the entire project as outlined here -in. This shall include contacting ALL Fire Marshal's having jurisdiction, water departments (Private and Public) etc. and including in His bid an amount to do such Work required by them. Submission of bid shall so indicate that all agencies have been contacted. In His bid include all required Work such as Back-flow preventers, concrete vaults, fire department connections fire hose cabinets, booster pumps etc. to provide a complete and working system ready to use when the building is occupied by the Owner. Determine in advance of the bid the street pressure and incorporate the required devices and piping Sto meet all of the requirements of NFPA and Fire Marshal's requirements. Sprinkler Heads: Heads shall have nominal 1/2" orifice. Release element of each head shall be of the intermediate temperature of rating or higher as suitable for the individual location where it is installed. Finish of ceiling plates and pendant sprinkler in suspended ceilings shall be chromium plated. Sprinkler heads in all ceilings shall be recessed type with recessed ceiling escutcheon. Cabinet: sprinkler heads and sprinkler head wrench shall be provided in a cabinet at an accessible location adjacent to the alarm valve within each building. The number and types of extra sprinkler heads shall be as specified in NFPA 13. The cabinet shall be manufactured 10 gauge metal cabinet with hinged, lock type door, with wrenches necessary to change. heads. Cabinet shall be of ample size to contain the heads and wrenches. FIRE PROTECTION - 15300-9 7 Alarm Valve: Valve shall be of the variable pressure type complete with all accessories and appurtenances necessary for the proper operation of each system and to prevent false alarms due to surges or other conditions in the supply to each system. ALARMS: Water Motor Alarm: Provide alarms of the approved weatherproofed and guarded type, to sound locally on the flow of water in each sprinkler system to which it is connected, and shall be mounted on the outside of the outer wall of the building mounted below the glass. Coordinate all Work with the Architect. Pressure Switch: Provide switches with circuit opener or closer for the automatic transmittal of an alarm over the facility fire alarm system connected into the fire alarm system. Alarm actuating devices shall be of the mechanical diaphragm controlled water flow type without retard feature, which instantly recycles when pressure is released on the diaphragm. ABOVE GROUND PIPING SYSTEMS: Piping shall be run concealed in areas with suspended ceilings and shall be inspected, tested, and approved before being concealed. Fittings shall be provided for changes in direction of piping and for all connections. Changes in piping sizes shall be made through standard reducing pipe fittings, the use of bushings will not be permitted. Piping in areas having ceilings, other than the underside of the roof deck, shall be concealed. Piping above stock and service areas may be exposed but shall be kept as high as possible. All piping shall be clean and free of dirt. Valves: Valves shall be provided as required by NFPA 13 and of types approved for fire service. Gate valves shall be flanged clear opening swing check type with flanged inspection and access cover plate. Provide an OS&Y valve in each riser, located beneath each wet pipe alarm valve. Identification Signs: Properly lettered approval metal signs conforming to NFPA 13 shall be attached to each valve and alarm device. Inspector's Test Connection: Test connections shall be provided V above the floor for each sprinkler system or portion of each sprinkler system equipped with an alarm device and shall be located at the hydraulically most remote part of each system. Test connection shall be piped to a location where the discharge will be readily visible and where water may be discharged without damage. FIRE PROTECTION -15300-10 Main Drains: Drains shall be piped to discharge at safe points outside each building or to sight cones attached to drains of adequate size to readily care for the full flow from each sprinkler drain under maximum pressure. Auxiliary drains shall be provided as required by NFPA 13. ' Sleeves: Standard weight zinc coated steel pipe sleeves shall be provided for all pipes passing through masonry walls, floors, and ceilings. Sleeves shall extend completely through construction and extend 4" above the floor. Space between sleeves and pipe shall be firmly packed with oakum and caulked both ends with insulating cement. Escutcheon Plates: Sprinkler piping passing through floors, walls, and ceilings shall be ' provided with approved type, one piece or split type plates. Plates where pipe passes through finished ceilings shall be chromium plated. Other plates shall be of steel or cast ' iron, with aluminum finish. Plates shall be securely anchored in place with set screws or other approved positive means. FIRE DEPARTMENT CONNECTIONS AND VALVES: Fire Department Inlet, Connections: Connections shall be provided if the Fire Marshal, Governing Agencies or NFPA requires, provide the approved two way type with 2-1/2" City Fire Department hose threads with plug and chain. Fire Department Connection shall be concealed clapper Y Siamese. Connect to sprinkler riser in an approved manner. ' Connection shall be complete with check valve and ball drip. Install 4" swing check valve and ball drip. Connections must match threads of Fire Department having jurisdiction at job site. Polished brass finish. (Potter -Romer). Coordinate all locations of fire department connections with Architect. 1 Outside connections shall be labeled "Wet Sprinkler" for wet sprinkler system. HANGERS, INSERTS, SUPPORTS Furnish required structural members, hangers, supports, and inserts to keep piping in proper alignment and prevent transmission of injurious thrusts and vibrations. Provide supplementary angles, channels, plates, etc. where supports are required between building structural members. Adequately support piping against sagging, pocketing, swaying and displacement. All piping shall be braced and swaybraced for Seismic #2 Zone in accordance with � Uniform Building Code and Uniform Mechanical Code. All pipe hangers shall conform to NFPA requirements. FIRE PROTECTION -15300-11 PART 3 -EXECUTION: ELECTRICAL WORK: Wiring: Control and fire alarm wiring, including connections to fire alarm systems, shall be provided under this Section and shall conform to NFPA 70. The conduit shall be rigid zinc coated steel. Coordinate required voltage of the required flow switches, tamper switches etc., with the Electrical Contractor before ordering the respective equipment, as to the required voltage and phase for connection to the fire alarm system. Compensation for not coordinating with the Electrical Contractor will not be granted. Controllers: Controllers shall be furnished with their respective pieces of equipment; and shall have all electrical connections provided under this Section. UNDERGROUND PIPING SYSTEM: Pipe and Fittings: Piping under the building and less than 5' outside of the building walls. shall be outside coated cement lined cast iron pipe and fittings conforming to NFPA 24 with the joints anchored in accordance with NFPA 24. Piping more than 5' outside of the building walls shall be class 150 c.i. pipe tyton joints conforming to NFPA 24. Valves: Valves shall be provided as required by NFPA 13 and of types approved for fire service. Gate valves shall conform to AVWVA C500 with cast iron body and bronze trim, and shall open by counterclockwise rotation. CONTRACTOR QUALIFICATIONS: Contractor performing Work is to be a licensed fire protection Contractor and is to be regularly engaged in the installation of fire sprinkler systems. He may be required to furnish satisfactory evidence that he has the labor and equipment available to maintain a satisfactory schedule in doing the Work. TESTS: Prior to connecting to overhead sprinkler piping, the underground main shall be flushed in the presence of a representative of the Rating Bureau and Architect and meet with their approval. After completion of the installation, the entire system shaA be tested for acceptance by the Rating Bureau. FIRE PROTECTION -15300-12 ACCEPTANCE: The Rating Bureau, after satisfying itself that the installation is satisfactory in all respects, will issue a letter of final acceptance. Letter shall be addressed to the sprinkler Subcontractor responsible for the installation, prepared in triplicate, and given to the Architect for distribution. END OF SECTION 15300 FIRE PROTECTION -15300-13 PLUMBING SPECIFICATIONS - PART I - GENERAL CONDITIONS General Conditions, Supplementary Conditions, Special Conditions, and other related portions of Division I, apply to this Section. SCOPE Furnish, install, test, guarantee, and place into operation, a complete, operable, and approved Plumbing System, as indicated or described by the Contract Documents. Secure and pay for all materials, equipment, labor, supervision, fees, test, permits, certificates of inspection and all other costs required. REGULATIONS IN EFFECT All National, State, County, and City Codes, Ordinances, etc., having jurisdiction. Rules and requirements of utility serving agencies. (1997 U.B.C.) Incorporate all codes, ordinances, etc., into the base bid and installation of work. No additional funds shall be allocated for work required to conform to regulations and requirements nor to obtain approval of work. DESIGN DRAWINGS Design drawings are diagrammatic and are only intended to define the basic functions required. Provide all work, material, etc., necessary to accomplish these requirements. Minor deviations from the design layout are anticipated and are a part of the work included, however, no changes that alter the character of the work will be permitted. Do NOT scale the design drawings. If a conflict occurs between the design drawings and specifications, promptly notify the Architect or Engineer. Interpretation made shall be considered part of the Contract. QUALIFICATION OF WORKMEN Use sufficient journeymen craftsmen and competent supervisors to ensure prompt, proper, and safe execution of work. GREG NORMAN #15400-1 JULY 1999 CLUBHOUSE SAFETY PRECAUTIONS Exercise caution at all times to protect all persons and property. Furnish to each employee, employment and a place of employment which is free from recognized hazards that are causing, or likely to cause death or serious injury or harm to employees. Furnish and maintain guards, railings, fences, canopies, lights, warning signs, etc., which are required by law or necessary to protect all persons and property. Be familiar with and comply with all applicable codes and laws, and in particular, the codes of Federal Regulations, as administered by the Industrial Commission of Arizona. SUBMITTALS Shop Drawings: Prior to fabrication or delivery of any material or equipment to the jobsite, submit seven (7) hard bound and indexed copies of a brochure completely describing all major systems, materials, fixtures, and equipment proposed to be used. Identify each item by the designation appearing on the drawings. Submittal is for information and coordination only. The Engineer will diligently review the Submittal, however, this review does NOT alleviate the Contractor's responsibility to comply with all project requirements. Any failure by the Architect of Engineer to note any points of non-compliance shall NOT be construed to be an approval of the non-compliance. Record Drawings: Maintain accurate unceasing records of any and all changes from the contract documents and shop drawings. Indicate all buried pipe locations by dimensions. Upon completion of the project, deliver to the Owner, one (1) set of legible and reproducible copies of these record drawings. Guarantee: Upon completion of the project, deliver to the Owner, one (1) year guarantee of the work performed. The guarantee shall cover the entire cost, including materials and labor, of all work required by defect of materials or workmanship. Manual and Operating Instructions: Upon the completion of the project, deliver to the Owner a hard bound "Owners Manual". Include in the manual, instructions prepared specifically for the systems provided, along with all papers, descriptions, parts lists, instructions, warranties, etc., which were delivered with the materials and equipment utilized in the project. Identify each item by designations appearing on the drawings. GREG NORMAN #15400-2 JULY 1999 CLUBHOUSE 1 ' Upon request of the Owner and at his convenience, provide sufficient qualified personnel and time, to instruct the Owner or is representative in the safe and proper operation of the system(s) provided under this Contract. ' PART 2 - PRODUCTS GENERAL New and unused products of established and reputable American and Foreign manufacturers. Items of equipment used for similar purposes. shall be products of the same manufacturer. Systems shall be complete and operable. Any accessories required for operation of the systems shall be included as though specifically indicated to be provided. Provide shut-off valves on supply lines to each individual fixture and item of equipment. All valves shall be concealed within fixture or equipment where possible. Specific reference to a manufacturers product is only to establish type, quality, and performance required. These qualifications are in addition to the requirements shown on the plans and elsewhere in these specifications. Listing of alternate equipment manufacturers shall not be construed as an unconditional approval of the products of those manufacturers. ' PIPING Sanitary: IAPMO approved ABS or PVC pipe and fittings. Potable Water: Type "L" hard copper above slab, type "L" soft copper below slab. EXCEPTION: IAPMO approved PVC may be utilized for buried cold water lines, outside structure, in accordance with IAPMO installation standards. Gas Piping: Polyethylene buried 18" below grade with 18 gauge copper tracer wire, rise to 9" above grade shall be made with an approved anodless steel riser & transition. Standard weight steel with threaded joints above grade, black pipe indoors, galvanized outdoors. Indirect Waste, Relief Valve and Miscellaneous Drains: Type "M" hard copper. GREG NORMAN CLUBHOUSE #15400-3 JULY 1999 PIPE INSULATION 1/2" fiberglass premolded insulation with all service jackets, minimum density of 3.5 PCF thermal conductivity ("K" factor) of .24 at a mean temperature of 85 degree fahrenheit provide an additional 8 oz. canvas jacket with arabol finish around exposed pipe insulation. PIPING ACCESSORIES Flash piping through roof with 26 gauge galvanized steel caulked to piping and extended 6" into roofing. Provide cleanouts in horizontal drainage piping. Provide wall or floor covers for cleanouts in concealed piping. Bring cleanouts in outdoor piping to grade and secure with 12" x 12" concrete pad. Provide polished chrome plated escutcheons in finished rooms, and polished brass in other areas. Provide required structural members, hangers, supports and inserts to keep piping in proper alignment. VALVES 2" and smaller shall be all bronze gate valves with rising stem or ball valves. Butterfly valves may be used for valves 2 1/2" and larger. Butterfly valves shall be threaded lug type. Do not use "wager" bodied valves. Valves to be 125 PSI class. Gas Valves to be A.G.A. approved. Check Valve: Milwaukee #509, 125 PSI, bronze body, bronze disc, solder joint, horizontal swing check, for domestic water service. PIPE HANGERS Piping 2-1/2" and Smaller: Use adjustable split ring malleable iron type or adjustable steel clevis type with threaded solid steel hanger rods. Piping 3" and Larger: Use adjustable steel clevis type hangers with threaded solid steel hanger rods. Grouped Piping: Trapeze type hangers with rollers may be used where 2 or more pipes run parallel to each other. Submit shop drawings of all trapeze hangers for approval before progressing with any work. GREG NORMAN #15400.4 JULY 1999 CLUBHOUSE Size all hangers on insulated piping to fit outside covering. Hanger Rod Sizes: Pipe Sizes Rod Diameter (Inches) 2 inches and smaller 3/8" 2-1/2 inch and 3 inch 1/2" 4 inch 5/8" Hanger Rod Spacing (Horizontal Piping): Pipe Max. Hanger Spacing (Ft. 0. C.) Steel Pipe 3/4 inch and smaller 6 Steel Pipe 1 inch 8 Steel Pipe 1-1/4 inch thru 4 inch 10 Copper Tubing 1-1/4 inch and smaller 6 Copper Tubing 1-1/2 inch and larger 8 Installation of Hangers and Supports: Provide hangers at all offsets, tees, within 12" of all horizontal elbows, and elsewhere as herein described. Support all piping from walls, structural members, or from the ceiling as detailed (NOTE: Concrete inserts are included under this section). PLUMBING FIXTURES AND TRIM Provide fixtures as shown on the drawings or similar fixtures as manufactured by American Standard, Crane, Eljer or Kohler. 17 gauge chrome plated tube traps and trap arms. Brass -Craft or Frost stops on water services to fixture. (Trim with integral stops excluded.) GREG NORMAN #15400-5 JULY 1999 CLUBHOUSE CLEANOUTS 1. Grade (outside building): Smith 4240-U 2. Finish Floors: Smith 4040-U 3. Concrete Slabs and Unfinished Floors: Smith 4023 4. Dry Walls: Smith 4402 5. Tile Walls: Smith 4422 6. Cleanouts shall be the same size as the largest downstream pipe it is serving. NO plastic cleanouts will be accepted. Plugs shall be bronze. FLOOR DRAINS J.R. Smith #2010 -A -U coated cast iron drain body with 5" diameter adjustable nickel bronze strainer, traffic weight, trap primer connection where required and bottom outlet inside caulk connection. FLOOR SINKS J.R. Smith #3425 cast iron with acid resisting porcelain enameled interior and aluminum internal dome strainer. Provide grate as required. FIXTURE TRIM Accessories, in general, are listed for each fixture. The Plumbing Contractor shall however, supply all stops, traps, escutcheons, connections, etc., as necessary to complete the installation of each fixture, whether such items are listed or not. Use polished chrome plated brass faucets with removable trim, body and handles. Flush valves shall be polished chrome plated brass diaphragm type with integral vacuum breakers, and screw driver stops. Provide fixture stops or valves ahead of all equipment or fixtures. After fixtures have been set in place and secured in place to walls, caulk all around between fixtures and wall with white silicone caulking. Escutcheon Plates: When uncovered exposed pipes and pipes passing through floors, finished walls or finished ceilings provide chromium plated escutcheon plates. Escutcheon plated will also be required at piping below cabinets. Traps: Each fixture and piece of equipment requiring connections to the drainage system, shall be equipped with a trap, unless specifically called out as not to have one. Use polished chrome plated; fully adjustable 17 gauge cast brass P -traps and bottom cleanout plug. Each trap shall be placed as near the fixture as possible. Traps installed on cast iron soil pipe below grade or floor shall be cast iron. GREG NORMAN #15400-6 JULY 1999 CLUBHOUSE Fixture Backing: Provide backing for wall hung fixtures other than for those with carriers. Stud Walls: Install 1/4" x 6" wide steel flat backing plate to the inside web of the studs and secured to at least three studs by welding or bolting. Concrete Walls: Securely fasten steel brackets with heavy expansion shields and bolts of proper length. Trap Primers: Shall be installed on cold water supply at nearest fixture and run drain to trap seal being protected. Trap primers shall be installed in plumbing chase or in mechanical room behind fixture, and shall not be exposed in toilet rooms. All floors in toilet rooms shall be protected by trap primers. Provide trap primers on all floor sinks in mechanical, janitor, storage and utility rooms and where required by code. All indirect waste shall be piped to nearest floor sink as required. HYDRANTS AND BIBBS: Hose Bibb (HB): Zum #1330 recessed type with bronze cover and bronze hose valve, 3/4" threads, integral vacuum breaker, vandal -proof locksheild with wheel handle. Woodford acceptable equivalent. _ MISCELLANEOUS SPECIALTIES: Trap Primer: Precision P-2 or J.R. Smith 2699 automatic primer valve, all bronze. Provide access panel where concealed. ' WATER HEATING SYSTEM Water Heater: UL and AGA gas fired approved, storage type with glass lined tank. Foam insulation with decorative metal jacket. Magnesium anode rods. Three year guarantee against tank failure. ASME temperature and pressure relief valve, with water rating (not steam rating) equal to an approved receptor. Hot Water Return Pump: All bronze. in-line circulator. GREG NORMAN CLUBHOUSE 1 #15400-7 JULY 1999 PART 3 - EXECUTION GENERAL Perform all work in accordance with the best trade practices. Install materials and equipment in an arrangement which will give the greatest practical ease of operation and service. Install all materials and equipment squarely with the building lines. Provide level, rigid, permanent bases and supports for all work. Construct and brace equipment, piping, etc., so that there will be no vibration or rattling when the system is in operation. The specifications indicate general requirements for installation of all equipment, however, also follow the manufacturer's recommended installation procedures. Cover and protect all equipment and materials from weather, theft, etc., until date of completion. Plug or cap all open ends of installed piping. ROUGH -IN AND FINAL CONNECTIONS Provide rough -in and final connections for all fixtures and equipment requirements. The Contract Drawings indicate the general arrangement of the required rough -in, however, all details and dimensions shall be determined from information obtained from the supplier of the item. This requirement applies equally to equipment furnished by Owner or other Contractors. EXCAVATION AND BACKFILL Accurately grade bottom of trenches to provide uniform continuous bearing and support for each section of pipe. Test all Piping prior to backfilling. Backfill in accordance with all applicable sections of these specifications. Make backfill in six inch (6") layers, each thoroughly compacted as directed. Backfill shall be free of rocks, wood, and debris. Restore to original conditions all pavement, sidewalks, lawns, landscaping, etc.. Jetting is NOT an acceptable means of compaction or backfilling. PIPING Conceal all piping in walls, furred spaces, pipe spaces, or above suspended ceilings, as shown on the drawings. Group piping wherever practical and install uniformly in straight parallel lines, squarely with building lines. Support horizontal piping with pipe hangers. Do not use perforated metal tape. Arrange piping so that thermal expansion does not cause stress. Install and secure piping so that hot and cold lines, and lines of dissimilar metals are not in contact. GREG NORMAN #15400-8 JULY 1999 CLUBHOUSE 1 Verify all equipment dimensions and r uirements for rough -in work. Ben �Yeq g ding or offsetting of finished piping connections and "cocking" of fittings or trim will not be acceptable. Do not support any piping weight from equipment. Sanitary: Lay piping at a uniform grade make all joints close and square. Use fittings for all turns and offsets. Uniformly grade and compact trenches prior to laying piping. Provide continuous supports for all piping. Potable Water: Make copper joints with 95-5 Tin -antimony or other non -lead solder. Solvent weld PVC piping joints. Use dye colored primer on joints prior to solvent adhesive. NOTE: No portion of PVC piping shall be less than 18" below grade. Utilize copper pipe for all risers. Make PVC to copper connection with male PVC and female copper fittings. ' Natural Gas: Install per the Corporation Commission's installation standard. Make threaded joints by applying teflon tape to male threads. ' TESTING REQUIREMENTS Test all systems in accordance with all applicable codes, regulations, ordinances, etc., in particular the Uniform Plumbing Code, current Edition, and as follows: Sanitary: Static water pressure for four (4) hours ' Potable Water: Available pressure but not less than 150 psi P p for fifteen (15) minutes. Natural Gas: 50 PSI for four (4) hours. If any test shows the work to be defective in any way or at variance with specification requirements, make all necessary changes and remedy all defects. Test piping systems after installation and prior to being put into use, covered or concealed by insulation, backfilling or building construction. ' HOT WATER PIPE INSULATION Insulate all hot water supply and return piping to within one (1) feet of fixture or equipment. Do not insulate frequently serviced components, such as control valves, steam traps, pumps, etc.. Also do not insulate adjacent service unions and flanges. Terminate insulation with 45 taper and canvas jacket. Clean -Up: All uninsulated fittings, materials equipment and structures shall be left free and clear of insulating and coating materials. GREG NORMAN #15400-9 JULY 1999 CLUBHOUSE Fiberglass: Cover transverse joints and larger tears or penetrations with 4" wide tape. Secure lap of facing and tape with full coverage of adhesive and outward clinch staples. Insulate fittings with mitered sections of pipe insulation. NOTE: If pressure sensitive adhesive is utilized, laps shall be secured with metal bands at 18" centers. Insulate fittings with mitered sections of pipe insulation, premolded fittings, or wrap with fiberglass wool to a thickness equal to the adjoining pipe insulation. Secure insulation with multiple wraps of glass or jute twine. Smooth out surface with 1/8" thick Foster 60-25 mastic. While mastic is still wet, embed a glass membrane fabric and then apply an additional 1/8" coat of mastic. Cover all exposed insulation and all insulated fittings with 8 ounce canvas jacket. (Four ounce canvas may be used on fittings 1-1/2" and smaller.) Saturate canvas with Foster 30-36 coating, diluted with water, one part water to three parts coating. Apply canvas smoothly with lap placed next to wall or ceiling and finish with a final coat of undiluted coating. Final coating shall be of sufficient thickness to fill all laps and cloth texture. Protect insulation outdoors with an 0.016" thick aluminum jacket with 2" laps and secured with bands on 12" centers. Flexible Foam: Slip insulation over piping prior to assembly. Do not slit insulation lengthwise. Solvent weld all joints. Do not use tape to secure insulation. PART 4 - ALTERNATE EQUIPMENT GENERAL Specification herein by brand name is intended to establish a standard of quality. Equipment listed above or on drawings has been checked as to size and weight requirements and space allocation has been made accordingly. SUBSTITUTIONS Submittal of equipment by other acceptable manufactures shall be complete in every detail, including space requirements, weights, complete performance data and supplemental data required by Architect/Engineer. Contractor shall be responsible for assurance that the equipment meets all the requirements detailed in this and other sections as shown. GREG NORMAN #15400-10 JULY 1999 CLUBHOUSE LIST OF ACCEPTABLE MANUFACTURES: ' The following is a list of manufactures whose equipment is acceptable as to manufacturer, subject to conformance with all drawings, specifications an and addenda items. Careful ' checking shall be made to verify that the equipment will meet all capacities, requirements and space allocations and that the weights are not excessive. Valve: Crane, Kennedy, Mueller, Stockham, Walworth, Jenkins, Homestead, Nibco/Scott, Grinnell, Milwaukee Hose Bibb: Acorn, J.R. Smith, Chicago, Woodfor, Wade, Zurn, Josam Drains and Cleanouts: J.R. Smith, Zurn Josam, Wade ' Water Heater: State, A.O. Smith Plumbing Fixtures: American Standard, Kohler, Eljer, Elkay Plumbing Supply Fittings: Chicago, Standard, Kohler, Eljer, Elkay, Speakman Plumbing Supply Stops: Eastman, Standard, Kohler Eljer, Basscraft ' P -Traps: Kohler, Eljer, Frost, McGuire Pipe Hangers and Supports: Grinnell, Elcen, Fee & Mason, Kinline, F & S, B-line, ' Michigan Closet Seat: Sperzel, Church, Osonite, Benele, Bemis Flush Valves: Sloan, Delany Fixture Support: Zum, J.R. Smith, Josam, Wade Electric Water Coolers: Halsey Taylor, Westinghouse, Elkay, Haws, Sunroc-Western END OF SECTION GREG NORMAN #15400-11 JULY 1999 CLUBHOUSE 16010 16050 16090 16120 16210 16230 16240 16260 16450 16510 16610 16740 DIVISION 16 - ELECTRICAL Electrical General Provisions Raceway Systems Wiring Devices Electrical Wire and Cable Electrical Service Entrance Equipment Electrical Overcurrent Protective Devices Identification Motor Control and Control Devices Grounding Lighting Fixtures Test and Trials Telephone System G. a� so2 2� E18026 m r C ' Greg Norman Golf Club �/ ' ' �/ v SWE Job #99141 a'`P` 3 30 - 02 July,16, 1999 SECTION 16010 - ELECTRICAL GENERAL PROVISIONS PART 1 - GENERAL RELATED DOCUMENTS: Plans and general provisions of the contract, including General Conditions and Division 1 specifications sections, apply to this section. DESCRIPTION OF WORK: This specification describes, in general, requirements of the electrical and related items of work necessary for the complete job indicated by the contract documents. The plans and specifications shall be considered as one. Whatever is called for by any one of the documents shall be as binding as if called for by both. All provisions of this section are applicable to the work specified in all the division 16 sections. 22 Work specified herein: The work included in this section includes furnishing of all material, labor, . 23 tools, appliances and equipment, except as furnished under other sections of the specifications or 24 noted on plans, to install all electrical work as indicated on the plans and specified herein, including 25 that which is reasonably inferred. The work, in general, shall consist of, but is not necessarily ' 26 limited to, the following: ' 28 Service entrance equipment and underground service conduits, conductors and associated. 29 trenching ' 31 Panels, conduits, wiring, etc., for outlets, lighting fixtures, and equipment 32 33 Lighting fixtures with lamps ' 34 • 35 Grounding 36 37 Excavation and backfill 38 39 Telephone mounting boards, conduits with pull wire and associated trenching ' 40 41 Disconnects and switches and complete electrical connection of motors and equipment in the 42 Plumbing sections and the Heating, Ventilating and Air Conditioning sections. ELECTRICAL GENERAL PROVISIONS 16010 - 1 1 MECHANICAL EQUIPMENT CONTROLS AND EMPTY CONDUIT: 2 3 Mechanical equipment controls shall be provided under Division 15. Empty conduit for all line and 4 low voltage controls shall be furnished under Division 16. 5 6 7 REGULATIONS: 8 9 Rules and regulations shall be compiled with as set forth in the latest editions of the following 10 works, including any supplements thereto. The most stringent shall govem: 11 12 Applicable local ordinances and state statutes. 13 14 National Electrical Code (N.E.C.), published by the National Fire Protection Association, 15 hereinafter referred to as the "code". 16 17 List of Electrical Fittings, published by the Underwriters' Laboratories, Inc. 18 19 Electrical Portion of Occupational Safety and Health Standards. 20 21 Whenever the plans or specifications require material, workmanship, arrangement of construction 22 of a higher standard or larger size than is required by above rules and regulations, the plans, and 23 specifications will take precedence. Should there be any direct conflict between above mentioned 24 regulations and plans, or specifications , regulations shall govern and shall be complied with at no 25 additional expense to owner. The Contractor shall pay for all required inspections, fees and permits 26 required by utility company before service is connected. 27 28 29 30 PLANS 31 32 The plans are generally diagrammatic but shall be followed as closely as actual construction and 33 work of other sections shall permit. Deviations from plans required to make the work under this 34 section conform to building as constructed or to fit the installed work of other sections shall be made 35 under this section at no additional expense to the Owner. 36 37 Harmonize the work so that each piece of equipment will be installed so as to function properly. 38 39 Data given in these specifications and on accompanying plans are as exact as could be secured, but 40 their extreme accuracy is not guaranteed. Plans and specifications are for the assistance and 41 guidance of the Contractor and exact locations, distance and levels will be governed by the existing 42 conditions. ELECTRICAL GENERAL PROVISIONS 16010 - 2 1 ' 1 GUARANTEE: 2 3 Guarantee work under this contract for a period of one year from the date of final acceptance. No 4 claim for extra compensation will be allowed for correcting faulty work or replacing defective 5 6 material. Refer to Section 01700 for additional information. 7 MATERIALS AND WORKMANSHIP: 8 9 Material and installation methods used shall be in full accordance with the latest and approved 10 electrical and mechanical engineering practices. Material furnished under Division 16 shall bear UL 11 labels and shall be new unless otherwise noted. 12 13 Where there appears to be a discrepancy between the plans and specifications, bid the most 14 expensive alternative and, after award of contract, secure directions from the Architect. 15 16 Manufacturer's directions shall be followed in all cases where manufacturer furnishes directions 17 covering points not shown in the plans or specifications. 18 19 20 BRAND NAMES AND SUBSTITUTIONS • 21 22 The manufactures' names, trade names, brand names, or catalog numbers used in this division are 23 for the purpose of describing and establishing the general quality level, design and performance 24 desired. Products of other manufacturers will be considered for prior approval provided they are 25 26 equal to the specified product and are submitted in accordance with section 01010, "Summary of Work". 27 28 SHOP DRAWINGS/SUBMITTALS 29 30 Submit with such promptness as to cause no delay in work under this or other divisions. Refer to 31 Section 01340 for procedures. Check shop drawing/submittal package prior to submitting, to assure 32 each point of specification is addressed. Engineer shall provide a one time review for conformance 33 to the construction documents. Additional reviews required due to insufficient or incomplete data 34 shall.be billed to the submitting contractor on hourly basis. These hourly charges shall be paid prior 35 to the release of the shop drawings/submittals. 36 37 Shop drawings/submittals shall include but shall not be limited to: 38 Service Entrance Equipment 39 Panelboards and Load Centers 1 4 0 Power generation equipment 41 Fire alarm system 42 Light fixtures - include photometric data ELECTRICAL GENERAL PROVISIONS 16010 - 3 1 Dimming systems Note: If a specification section is not famished, submittal is only required for products differing from the model or series number indicated on the plans, subject to the prior approval process. TESTING AND ACCEPTANCE: Test all wiring and connections for continuity, short circuits, and improper grounds. Correct failures. Furnish the necessary testing equipment and pay the cost of testing, including the cost of replacement or repair due to damage resulting from testing and cost of correcting damage and failures. Refer to Section 16610 for additional requirements. A report of the findings of all tests shall be submitted in writing to the Architect. CLEANING UP: Keep the construction area, including storage areas, free from accumulations of waste materials or rubbish. Prior to completion of work, remove rubbish from and about the premises together with tools, scaffolding, equipment and materials. Upon completion of the construction, leave the work and premises in a condition ready for occupancy by the Owner. PROJECT CLOSEOUT: Refer to Section 0 17 10. PART 2 - PRODUCTS Refer to the following Division 16 sections. PART 3 - EXECUTION Refer to the following Division 16 sections. END OF SECTION 16010 ELECTRICAL GENERAL PROVISIONS 16010 - 4 I ELECTRICAL GENERAL PROVISIONS 16010 - 5 1 1 - SECTION 16050 - RACEWAY SYSTEMS 2 3 PART 1 -GENERAL 4 5 RELATED DOCUMENTS: 6 7 Refer to Section 16010, "Electrical General Provisions." 8 9 PART 2 - PRODUCTS 10 11 RIGID PLASTIC CONDUIT 12 13 Plastic conduit shall be made of plastic material capable of meeting the following requirements 14 15 Schedule 40: Conform to NEMA TC -2, FS WC -1094, and UL -651 specification. 16 17 Schedule 80: Conform to same standards listed above. 18 19 Conduit shall be free from burrs, objectionable lines, striations, bubbles, welds and other defects that 20 would impair the service of the conduit., 21 22 Conduit shall be delivered in manufacturer's standard lengths. Each length shall be labeled with an 23 Underwriters' label showing manufacturer's name or trademark. Label shall also designate the 24 material. 25 26 Plastic conduit for direct encasement in concrete shall be schedule 40. 27 28 Plastic conduit buried directly in the earth shall be heavy wall, schedule 80 or schedule 40. 29 30 Trench for direct burial shall be graded true and be free of stones or soft spots. Backfill shall be free 31 of stones and firmly tamped around the sides of the conduit. The backfill on the top of the conduit 32 shall not be tamped. 33 34 Plastic conduit lengths shall be joined by the solvent -weld method. Conduit shall be wiped clean 35 and cement shall be applied liberally to the outside of conduit end and the inside of the fitting. 36 Conduit and fitting shall be pushed together until pipe butts against fitting shoulder. Conduit shall 37 be twisted 1/4 turn to assure smooth spread of cement and excess cement shall be wiped off. 38 39 Fittings shall be molded or fabricated from plastic material and shall be by the same manufacturer 40 and conform to the same standards as the conduit. 41 RACEWAY SYSTEMS 16050-1 1 Underground bends shall utilize rigid steel sweep elbows treated with protective wrapping as 2 specified under "Conduits in Earth or Fill". 3 4 Cable and wire pulling into plastic cable runs shall incorporate the same method as used on steel 5 conduit. Petroleum based lubricants shall not be used. 6 7 RIGID STEEL CONDUIT: 8 9 Rigid steel conduit and conduit elbows shall be of standard weight mild steel tube, having a circular 10 cross section sufficient to permit the cutting of clean true threads. 11 12 Hot -dip -galvanized conduit shall have the inside and outside surfaces of each tube thoroughly 13 protected against corrosion by an even coating of zinc. (Electro -galvanized conduit does not meet 14 the requirements of these specifications). The zinc coating of finished conduit shall have an even 15 smooth appearance and be of uniform quality at all points of the length and the tube. The. zinc 16 coating shall be protected by a coating of acid and alkali -resisting lacquer on outside and inside of 17 the tube. 18 19 Each length of conduit shall be threaded on both ends and each end shall be reamed to remove burrs 20 and sharp edges formed by the cutting tool. At least one coupling shall be finnished assembled with 21 each length of conduit. Couplings shall be protected against corrosion in the same manner in which 22 the conduit is protected as described above. 23 24 Conduit shall be delivered in standard ten -foot lengths. Each length shall be labeled with an 2S Underwriters' Laboratories label showing the manufacturer's name and/or trademark. This label shall 26 also designate the primary protective coating. 27 28 The Underwriters' Laboratories, Inc., "Standard for Rigid Steel Conduit", latest edition, shall be the 29 recognized authority where reference to additional details of requirements for rigid steel conduit is 30 necessary for any purpose. 31 32 Fittings, couplings, and connectors shall be of the watertight, galvanized -steel, compression -type or 33 water tight, die cast, compression -type as manufactured by Regal Manufacturing. 34 3S ELECTRIC METALLIC TUBING: 36 37 The use of electric metallic tubing is limited to circuits concealed inside the building. 38 39 Electric metallic tubing shall not be used under the following conditions: 40 41 42 RACEWAY SYSTEMS 16050-2 1 1 Where corrosive vapors are present. 2 Where it will be subject to severe mechanical damage. 3 In fill, earth, in or under concrete. 4 In wet or damp locations. 5 6 Electric metallic tubing shall be of mild steel tube, having a circular cross section and standard wall 7 thickness. 8 9 The outside surface of electric metallic tubing shall be thoroughly and evenly protected against 10 corrosion with a coating of zinc. The inside surface if not thoroughly and evenly coated with zinc 11 shall be covered by a coating of enamel. The enamel coating or zinc coating of the finished tubing 12 shall have an even and smooth appearance and be of uniform quality at all points of the length of the 13 tube. 14 15 Electric metallic tubing shall be delivered in standard ten -foot lengths. Each length shall be labeled 16 with an Underwriters' Laboratories label showing the manufacturer's name and/or trademark. Label 17 shall also designate the primary protective coating. 18 19 The Underwriters' Laboratories, Inc., "Standard for Electric Metallic Tubing," latest edition, shall 20 be the recognized authority where reference to additional details of requirements for electric metallic 21 tubing is necessary for any purpose. 22 23 Fittings, couplings and connectors shall be of the watertight, galvanized -steel, compression -type or 24 water tight, die cast, compression -type as manufactured by Regal Manufacturing. 25 26 FLEXIBLE METALLIC CONDUIT: 27 28 Flexible steel conduit shall be used only by special permission of the architect or where shown or 29 indicated on the plans or specifically called for in the specifications. 30 31 Where called for in the plans or in this specification, liquid -tight, flexible conduit and fittings 32 conforming to Type UA shall be used. 33 34 Such conduit shall consist of an oil -proof, liquid tight jacket or lining in combination with a flexible 35 metal reinforcing tubing, such as "Sealtite," as made by American Metal Hose (Branch of the 36 American Brass Company). Fittings shall be metal and of a type that will not separate from the 37 conduit and will make good electrical contact with the flexible conduit. Fittings shall be Appleton 38 Series STG or approved equal. 39 40 41 42 RACEWAY SYSTEMS 16050-3 E 1 2 CONDUIT SIZE. BENDS JOINTS. ETC 3 4 Conduits shall be of ample size to permit the ready insertion and withdrawal of conductors without 5 injury to insulation or sheaths. In no case shall conduit be smaller than 1/2" electrical trade size, nor 6 less than the minimum requirements of the current edition of the National Electrical Code, nor less 7 than the size specified or noted on plans. Underground conduit and conduit to roof -mounted 8 equipment shall be a minimum of 3/4" electrical -trade size. 9 10 Where standard factory conduit elbows cannot be utilized and it is necessary that elbows, bends, or 11 offsets be made on the job, the minimum radius of curvature shall not be less than that specified in 12 the N.E.C. 13 14 Ends of conduit shall be cut square, and carefully reamed to remove all burrs and sharp edges. 15 Threads shall be cut straight and true, with the number of threads per inch and length of threaded 16 portion as specified by the Underwriters' Laboratories, Inc., Conduit, latest edition. 17 18 Conduit nipples shall have two independent sets of threads. Running threads shall not be used on 19 any part of the conduit system. Where conditions require joining two fixed conduits into a 20 continuous run, a conduit union, Erickson or equal, shall be used in place of running threads and 21 coupling. 22 23 Conduit joints for galvanized conduit shall be made water tight by applying a coating of red or white 24 lead on the entire conduit thread area before assembling. Conduit joints shall be drawn as tightly 25 as practicable. Special care shall be used to see that such joints are tight mechanically and that the 26 white lead application completely seals them against the entrance of moisture. 27 28 CONDUIT LOCKNUTS AND BUSHINGS: 29 30 Double locknuts and approved bushing installations shall be furnished on conduit terminations into 31 threadless openings. Also, the length of conduit threads at each conduit termination shall be 32 increased so that the bushings can be fully seated against the end of the conduit. 33 34 Locknuts shall be self-cleaning, malleable iron stampings with machine cut threads, and 35 cadmium plated to prevent corrosion. 36 37 Bushings shall be the galvanized malleable iron type with permanent approved insulated 38 insert. 39 40 41 42 RACEWAY SYSTEMS 16050-4 f 1 EXPANSION FITTINGS: ' 3 Where expansion fittings are necessary in conduit runs due to construction, expansion, expansion 4 joints in building construction, or excessively long conduit installation, or are specified or indicated 5 on plans, they shall be of the telescoping sleeve type, with copper ground ring, insulated bushings 6 and packing, and pressure rings. They are to be of the end or continuous types as required. ' 7 r. 8 JUNCTION AND PULL BOXES: 9 10 Junction and pull boxes shall be installed in the conduit system where shown or indicated on the 11 plans or when necessary to facilitate the installation of cables and wires. 12 13 14 Sheet metal boxes shall be of the type and size indicated on the plans or as specified herein, and shall be constructed in accordance with dimensions and sheet metal gauges as given in Table 370-6 of 15 N.E.C. Boxes shall be full seam welded, with bent -in flanges seam welded at corner joints. Boxes 16 30" x 12", or 6.5 cu. ft. or larger, shall be reinforced with angle iron. Boxes shall be finished inside 17 and out with two coats of G.E. Co. #1209 "Glyptal" or an approved tough, non -chipping enamel. 18 Sheet metal covers of same gauge as boxes shall be secured in place with brass machine screws. 19 j�20 Conduit holes shall be closely cut to size with a rotary saw or punched out with a tool made for that 21 purpose. Torch cutting will not be permitted. Unused openings shall be effectively closed to afford 22 protection substantially equivalent to the box wall. 23 24 Boxes shall be supported independently of all conduit and shall be rigidly secured in place, using 25 a sufficient number of supports to provide a strong and workmanlike job. 26 27 28 Where sheet metal boxes are installed, in damp locations, or where excessive moisture is present, they shall be hot -dip galvanized after fabrication. 29 y 30 31 Drillings, if possible, shall be made before galvanizing. Boxes for damp locations shall be provided with rubber gaskets between cover and box, securely fastened to box. A 1/2" diameter hole shall be 32 provided through lowest point in box for drainage. 33 34 OUTLET BOXES: 35 36 Outlet boxes shall carry the approval of the Underwriters' Laboratories, Inc., and shall be of ample 37 strength and rigidity to withstand the rough usage of handling and installation without distortion or 38 breakage. 39 40 Pressed sheet steel outlet boxes shall be of galvanized or sherardized stock not less than #13 U.S. 41 sheet metal gauge in thickness. Pressed steel boxes shall have knockout openings of the sizes RACEWAY SYSTEMS 16050-5 f 11 1 required for each installation. Boxes with concentric knockouts are not acceptable. Unused 2 openings shall be effectively closed to afford protection substantially equivalent to box wall. 3 4 Outlet boxes made of cast, or malleable iron, bronze, brass or aluminum, etc., shall have a wall 5 thickness of not less than 1/8" with conduit entrance hubs reinforced to a minimum thickness of 6 1/4". Cast or malleable boxes shall be furnished with conduit hubs drilled and taped as required 7 for each installation, with end stops or tapered threads to assure tight conduit connections, and 8 smooth rounded inlets for the conductors. 9 10 Outlet boxes may be supported by conduits provided that five full threads of the conduits are 11 engaged by the box threads. Provisions for the support of devices in boxes shall be separate and 1-2 independent of any screws for supporting the boxes. 13 14 Covers or extensions for boxes shall be same gauge or thickness specified for boxes. 15 16 Ceiling outlet boxes installed exposed on steel, concrete, masonry or wood, in suspended or 17 furred ceilings shall be of the one-piece galvanized or sherardized stamped steel 4" octagonal - 18 type with a minimum depth of 2-1/8". 19 20 Wall outlet boxes for wiring devices, etc., which are installed exposed on steel, concrete 21 masonry, or wood shall be of the one-piece galvanized pressed steel type, 4" long, 2-1/8" side, 2- 22 1/2" deep, with the proper type of cover to suit the device to be installed. 23 24 Wall outlet boxes for fixtures, wiring devices, etc., concealed in concrete, brick, hollow -tile, etc., 25 shall be of the one-piece galvanized pressed steel type, 4" square, 2-1/8" deep, with the necessary 26 raised switch covers or plaster rings. 27 28 Outlet boxes installed in locations exposed to the weather or in other locations as may be 29 indicated on plans or specifications, shall be of the cast malleable iron type, with hot -dip 30 galvanized finish, and with covers and gaskets of the proper type for the fitting or device to be 31 installed. 32 33 Except as otherwise specified or required, ceiling or wall outlet boxes shall be provided with 3/4" 34 no -bolt fixture studs. 35 36 Where more than one wiring device is mounted in a box, solid gang type boxes, of types similar 37 to those specified above, shall be furnished with the proper type covers, plates, gaskets, etc., for 38 the devices to be installed. 39 40 Exact locations and mounting heights of all outlets shall be obtained from the Architect before 41 installation. 42 RACEWAY SYSTEMS 16050-6 1 BOX SUPPORT: 2 3 Concrete boxes shall be accurately located and securely anchored to reinforcing steel and to 4 forms to prevent their shifting when concrete is poured. 5 6 In furred ceilings outlet boxes shall be rigidly fastened to the supporting structure by an approved 7 type bar hanger or support. 8 9 On concrete, brick, -etc., outlet boxes shall be rigidly secured by proper sized machine screws or 10 bolts and expansive type shields. 11 12 On hollow tile, or similar surface, toggle type bolts shall be used to secure outlet boxes in place. 13 14 On building steel, boxes shall be fastened by approved clamp type supports which provide rigid 15 and vibration proof support. 16 17 Junction or pull boxes, where mounted on concrete, brick, etc., shall be rigidly fastened by 18 proper sized machine bolts and approved type expansion shields. 19 20 Where fastened directly to building steel, boxes shall be clamped as indicated on plans or as 21 required by the Architect. 22 23 Junction or pull boxes suspended from building steel shall be supported by round rods securely 24 fastened to structure with approved type beam clamps, similar and equal to that made by 25 Unistrut. Where suspended from concrete or wood, boxes shall be supported by round rods 26 securely fastened to structure through suitably designed hangers and brackets approved by the 27 Architect. 28 29 FASTENINGS ANDSUPPORTS: 30 31 Where expansive screw type conduit strap fastenings are specified or required, they shall be lead 32 composition expansive sleeves of the proper diameter and length for each size of hole and strap. 33 34 Where expansive anchor fastenings are specified or required, they shall be of the 2 -Unit or 3- 35 Unit type of ring -wedge "Cinch" anchor, with diameter and length depending upon weight 36 supported. Units shall be threaded or plain depending upon requirements of mounting and type 37 of bolt used. 38 39 Toggle bolts or approved equal shall be used for supports where building construction requires, 40 and will be sized in accordance with uses and loads. 41 RACEWAY SYSTEMS 16050-7 1 Equipment supports, steel sections, etc., which are to be secured to building steel shall be 2 clamped with "nut seats" or "beam grips" similar and equal to Grinnell or Unistrut Companies. 3 In lieu of clamps, stud welding may be used for securing equipment, steel sections, etc., to the 4 building steel. Stud welding shall only be performed by experienced workmen using automatic 5 stud welders in a manner recommended by the manufacturer and approved by the Architect. The 6 automatic stud welders and studs for use with same shall be as manufactured by the Nelson 7 Specialty Equipment Corporation, or approved equal. 8 9 Where concrete, tile, brick, or other masonry is found unsuitable for supporting required loads 10 by means of expansive type screw anchors, or where directed by the Architect, holes shall be 11 drilled entirely through the wall or slab and through-bolt sizes shall be sized in accordance to 12 load. Wherever necessary, bolt heads and plates shall be counter-sunk flush with the masonry. 13 14 The minimum diameter of round steel rod permissible for hangers and supports is 3/8". 15 16 Securely fasten surface mounted fluorescent fixtures in place with a minimum of two 3/16" bolts 17 used per 4-foot length of fluorescent fixture. 18 19 FINISH OF HARDWARE: 20 21 Steel hardware, e.g., bolts, nuts, washers, turnbuckles, clevises, used with the electrical installa- 2 2 tion, except where specified otherwise in these standards, shall be galvanized or cadmium plated 23 when used indoors. Steel hardware used outdoors shall be cadmium plated. 24 25 ROOF FLASHING ASSEMBLIES 26 27 Where conduits pass through roof provide Stoneman "Stormtite Versa-Flash" 1100-9 lead 28 flashing assemblies. 29 30 PART 3 - EXECUTION 31 32 EXPOSED CONDUIT CONSTRUCTION 33 34 In general, conduit exposed on ceilings, trusses, walls, columns, etc., shall be run in neat 35 symmetrical lines parallel to the center lines of the building construction, and closely following 36 the building outline. 37 38 There shall be no drilling or burning of the building. steel except with the specific approval of the 39 Architect. Clamp supports of the approved types mentioned herein shall be used throughout for 40 attachment of conduits, boxes, or other electrical equipment to the building steel. 41 RACEWAY SYSTEMS 16050-8 1 Where feasible, specified, indicated on plans, or directed by the Architect, both vertical and 2 horizontal runs of conduit shall be grouped in common supports. 3 4 Individual conduit shall be fastened directly to steel members of building by clamp supports 5 similar and equal to those manufactured by the Unistrut Company or Appleton Electric Co. (Sta- 6 tite pipe hangers). Other makes having hardened bearing points and approved by the Architect 7 may be used. 8 9 Individual conduits, where attached directly to concrete or masonry, shall be secured with two 10 hole galvanized malleable iron pipe straps with expansive screw anchors. 11 12 Where conduits are attached directly to wood, they shall be secured with approved two -hole 13 galvanized malleable iron pipe straps, held by galvanized wood or lag screws or proper size. 14 Screws shall be driven by a screwdriver or wrench. Driving screws by hammer will not be 15 permitted. 16 17 Where individual conduits are suspended from building steel, they shall be supported by an 18 adjustable type wrought iron or galvanized steel ring hanger secured to an adjustable beam clamp 19 with round rod of the proper diameter and length, threaded both ends and provided with eye nuts 20 on both ends. Fittings shall be as follows: 21 Beam.clamps and eye nuts shall be similar and equal to those manufactured by Unistrut. 22 23 Ring hangers shall be similar and equal to Unistrut 01200 Series. 24 25 Where individual conduits are suspended from concrete, masonry, wood, etc., they shall be 26 supported by an adjustable type wrought iron or galvanized steel ring hanger equal to Unistrut 27 01200 Series secured to a steel fitting similar and equal in design to Unistrut #P2682, by a 28 round rod of the proper diameter and length, threaded both ends, provided with double nuts at 29 top, and eye nut similar and equal to Unistrut at bottom. 30 31 Where conduits are grouped on a common steel support, they shall be secured to same by 32 galvanized U bolts or one -hole galvanized malleable pipe straps of the proper size. 33 34 Where conduits are grouped horizontally on racks, suspended from building steel, they shall be 35 individually secured to a proper sized channel section, supported from adjustable beam clamps 36 with round rods of proper diameter and length, threaded both ends, provided with double nuts at 37 bottom and eye nut at top. Fittings shall be as follows: 38 39 Beam clamps shall be similar and equal to Unistrut #P2600. 40 41 Eye nuts shall be similar and equal to Unistrut. RACEWAY SYSTEMS 16050-9 1 Horizontally_ grouped conduits suspended from concrete masonry, woods, etc., shall be similar to 2 that described in the paragraph above except that each rod shall be supported from a steel fitting 3 similar and equal in design to Unistrut using double nuts. 4 5 Where conduits are grouped in a vertical run, they shall be individually secured to a suitable 6 sized steel channel section, clamped to building steel by "nut seats" or "beam grips" of the proper 7 size and type, similar and equal to those manufactured by the Delta Star Electric Co., or General 8 Devices and Fittings Co., secured to concrete masonry, etc., with expansive screw anchors or 9 toggle bolts, or to wood with galvanized lag screws. 10 11 When installing conduit, care shall be exercised to avoid tool marks, surface burrs, etc. Installa- 12 tion shall be acceptable to the Architect. 13 14 CONCEALED WORK: 15 16 In finished areas, conduit shall be run in furred spaces, above ceilings or concealed in the 17 building construction. 18 19 CONDUITS IN EARTH OR FILL: 20 21 Metallic conduit, bends or elbows in earth or fill shall be coated with polyethylene tape, Scotch 22 #50 or approved equal, spiral wrapped, 1/2 lapped to an overall thickness of not less than 40 mils 23 up to a height of 6" above grade. 24 25 CLEANING CONDUIT AND RELATED ITEMS: 26 27 Exposed conduit, pull boxes, safety switches, motor controllers, lighting fixtures, etc., shall be 28 carefully cleaned after the building and installation operations are completed. 29 30 EMPTY CONDUIT: 31 32 Conduit installed in concrete or wherever it is deemed necessary in the opinion of the Architect, 33 shall be swabbed or blown out with compressed air, to insure to his satisfaction that they are free 34 from dirt, obstruction, or moisture. 35 36 Spare conduit runs which are left empty shall be furnished with 200 lb. pull strings and shall be 37 capped at each termination. Exposed conduit shall be caped with standard galvanized plumbers 38 pipe caps. Conduits terminating in concrete shall be capped with a sleeve in such a manner as to 39 prevent protrusion above floor level or beyond surface of wall. Conduits so capped shall be 40 cleaned before capping as previously specified. 41 42 RACEWAY SYSTEMS 16050-10 D, 1 UNDERGROUND INSTALLATION METHODS: 2 3 Underground conduit shall be installed in accordance with the plans. 5 Excavations. Backfill and Compaction: Excavations shall be adequately and properly shored, 6 braced, and sheathed to prevent cave-in and settlement of adjoining soil, walls or footings. 8 Excavations shall be per plans to depth required by utility company or minimum required by 9 code. 11 Backfilling of trenches shall be done in such a manner as not to disturb the conduit. In all cases 12 the backfill around the conduit shall be carried up manually to an elevation of one foot above the 13 conduit. Backfill shall be earth, bank -run gravel, or sand thoroughly compacted to 90% of 14 maximum density at optimum moisture in accordance with ASTM -D-698 Method D, with the 15 aid of a hand or pneumatic tamper having a curved head. 16 17 The one -foot level mentioned above shall be placed in layers not to exceed 8" depth and 18 moistened to have the proper moisture content for the required degree of compaction. Each layer 19 shall be compacted as described above. 21 Where trenches are not subject to traffic, compacted backfill shall be to a grade two inches below 22 finished surface of paving. Trenches subject to traffic before being covered with paving shall be 23 filled to finished surface of paving. Where underground conduits will be subject to traffic, they shall be enclosed within a rigid galvanized conduit for added mechanical protection. Inform Architect one day before backfilling is to be done. 30 Make measurements as to actual horizontal and vertical location of conduits. These measure - 31 ments shall legibly be marked on the record drawings. 32 33 Testing; Conduit for Obstruction: Afer installation of an underground conduit system is com- 3 4 pleted, but before any cable is pulled in, a mandrel and circular wire brush of proper diameter 35 shall be pulled through all conduit to test for obstructions. 39 END OF SECTION 16050 PJ RACEWAY SYSTEMS 16050-11 SECTION 16090 - WIRiNG DEVICES PART 1 - GENERAL RELATED DOCUMENT Refer to Section 16010, "Electrical General Provisions." PART 2 -PRODUCTS GENERAL: supply and install wiring devices as indicated and shown on plans. Colors to be as selected by Architect. RECEPTACLES AND OUTLETS: Hubbell or equal. Duplex General Purpose: 20A 125V, #5362 Duplex Isolated Ground: 20A 125V, #IG5362 For exterior receptacles, #5205 with weatherproof cover. SWITCHES: Hubbell or equal. Interior Single -Pole: 20A 125V, #1221 Interior Three -Way: 20A 125V, #1223 Interior Four -Way: 20A 125V, #1224 Weatherproof Single -Pole: 20A 125V, #1281/1750 111juvil Lightolier "multi -set" or equal. 600 Watt: #MH600VA 1000 Watt: #MH1000VA 1500 Watt:. #MH1500VA 2000 Watt: #N4H2O00VA 5 -scene master and remote: #MH -5 9008 WIRING DEVICES 16090 - 1 1 1 2 4 6 7 8 9 10 11 12 PLATES: Furnish plates on devices and wall outlets of type designated for the specific application. In mechanical areas provide metal plates and in restrooms stainless steel plates; all others shall be smooth, thermoplastic -series with nylon screws. Color(s) shall be as selected by the Architect. PART 3 - EXECUTION Refer to Section 16050, "Raceway Systems." END OF SECTION 16090 9008 WIRING DEVICES 16090 - 2 1 SECTION 16120 - ELECTRICAL WIRE AND CABLE 2 3 4 PART 1 - GENERAL 5 6 RELATED DOCUMENTS: 7 8 Refer to Section 16010, "Electrical General Provisions." 9 10 11 PART 2 - PRODU TS 12 7° 13 14 WIRE AND CABLE. 600 -VOLT: 15 16 Wire, unless otherwise specified or shown, shall be NBFU-approved types as follow: 17 18 THHN or THWN for sizes smaller than #4 19 XHHW 96 ° C or THW 75 ° C insulation for sizes #4 and larger, unless otherwise noted on 20 plans 21 22 All wire #8AWG and larger shall be stranded; #4 AWG and larger shall be Class "B" stranded. 23 24 No wire shall be smaller than #12 AWG, unless otherwise specified or shown. 25 26 Insulation shall be heat and moisture -resistant, rated for continuous operation at conductor 27 temperature of 90° C minimum. Insulation and jacket compounds shall meet requirement of IPCEA 28 standards A-19-81, latest revision. 29 30 Wire shall be color -coded as follows: 31 , 32 Control wiring, except neutral, shall be red; neutral shall be white. 33 34 In the 120/208 -volt distribution system, the following colors will be considered as standard. 35 36 Phase 1 (or A) Black 37 Phase 2 (or B) Red 38 Phase 3 (or C) Blue 39 Neutral (or common) White 40 Grounding conductor Bare copper or green 41 42 ELECTRICAL WIRE AND CABLE 16120 - 1 1 All wire shall be 98% conductivity copper. Approved wire manufacturers are: General Cable, 2 Rome, General Electric, Phelps -Dodge and United Copper Industries. Aluminum wire if specified 3 on plans shall be 8000 series aluminum alloy as manufactured by Alcan. 4 5 Branch circuit conductors run in fixture -wiring channel shall have insulation rated at 90° C, type 6 THIN or RHH. 7 8 PART 3 - EXECUTION 9 10 WERE AND CABLE DELIVERY: 11 12 Wire and cable shall be delivered in reels or in coils, plainly marked for complete identification, 13 including the wire or cable size, the number of conductors, the type of wore or cable, length, weight, 14 thickness, and character of the insulation, and the name of the manufacturer. 15 16 Coils and reels of insulated wire or cable shall carry original UL inspection labels showing the 17 number of feet and type of wire contained. 18 19 SPLICES AND TAPS: 20 21 No splices shall be made in raceways. Conductors shall be continuous between junction points. 22 Splices and taps in wire and cable for less than 600 -volt service shall be made with solderless; 23 compression -type connectors bearing UL -approved mark on pack or delivery carton, unless 24 otherwise specified or indicated on plans. 25 26 These joints shall be made with approved tools and materials in the prescribed manner to produce 27 a tight, secure joint of the highest electrical conductivity. No splice shall be made with conductor 28 ends from which strands are missing, or which are mutilated in any way. 29 30 Solder joints, hinged connectors, and bolted terminal lugs are prohibited. multi -bolted, direct - 31 compression connectors may be used in large wire and cable sizes if not available in the com- a 2 pression -type connectors. 33 34 Where multiple conductor circuits are used, the conductors for each leg of the circuit shall be 35 substantially bonded together electrically and mechanically at the points of termination and at any 36 other point where a tap may be made. 37 38 Wye splices in permanent electrical services or control wiring are not allowed. 39 40 Fixture connectors in connecting boxes for fixture drops shall be solderless, pig -tail, two-piece, in - 41 sulated, indenture -type connectors. 42 ELECTRICAL WIRE AND CABLE 16120 - 2 I 1 Two-way splices in large conductors shall be made with approved compression -type connectors. 2 On smaller conductor sizes from 22 to 1, solid or stranded, the splices may be made with uninsulated 3 two-way indenture -type connectors. 4 5 INSULATION OF SPLICES AND TAPS: 6 7 Insulation of splices and taps shall be .provided with a polyvinyl electrical tape, 3/4" wide x .00T' 8 thick, such as #33 Scotch brand. Tape shall be applied with reasonable tension, not exceeding a 9 value that will reduce width to less than 85%, half -lapped, to a thickness of 1V2 times that of 10 conductor insulation. 11 12 13 TERMINALS: 14 15 Soldered -type terminal lugs shall not be used. 16 17 Pressure-type solderless connectors as previously specified shall be used to connect conductors to 18 terminals of all apparatus. 19 20 When preparing terminals, care shall be taken in removing insulation from ends of conductors to be 21 terminated so that conductors are not mutilated in any way. 22 23 Terminal lugs for conductors size #8AWG gauge and larger shall be approved closed-end 24 compression -type; either one-, two-, or four -hole; straight or angular; single or multiple conductor. 25 26 Apparatus equipped with two -bolt terminals shall be fitted with closed-end terminal, double -indent 27 lugs having long -shank tongues properly drilled to suit the spacing and diameter of the terminal. 28 29 30 AMOUNT OF SLACK IN PULL BORE 31 32 Conductors passing through pull boxes shall have sufficient slack at each box so that they may be 33 pulled out of box and across the entire length of box a distance of not less than 6 inches. 34 35 36 MOTOR WIRING: 37 38 Provide all necessary wiring materials such as conduit, fittings, wire, etc., required for motor 39 connection. Also install all required controls and magnetic starters sized according to manufacturers 40 recommendations. Final connection to motors .shall be made with liquid -tight, flexible "seal -tight" 41 conduit. ELECTRICAL WIRE AND CABLE 16120 - 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 LIGHTING FIXTURE WIRING• Where final connection is made to a recessed fluorescent fixture from an accessible junction box, that connection shall be made with flexible conduit equipped with a #14 bare -ground wire connected to the box. The flexible conduit shall be of sufficient length so that when the fixture is dropped below the ceiling, the junction box is readily accessible. CONNECTIONS PULLING. AND IDENTIFICATION OF WIRE: No wire shall be drawn into conduit until the conduit system is complete. Powdered soapstone, talc, or pulling compound recommended by the wire and cable manufacturer may be applied to the conductors to insure ease in pulling. Under no circumstances shall any medium containing oil or water be used. Feeder conductors serving panelboards shall be color -coded as. previously specified with colored tape at all terminations identifying the phase. Lighting, power, and control conduits shall be identified by panel and circuit number with 'Brady" wrap-around, cloth -wire markers in all pits and pull boxes and at all terminations and junctions. Feeders shall be identified by number and phase with 'Brady" wrap-around, cloth -wire markers in all pull boxes, terminations, and junctions. Control wiring and all other stranded wiring to screw connections shall be provided with T & B "Sta- Kon" terminals. END OF SECTION 16120 ELECTRICAL WIRE AND CABLE 16120 - 4 .1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 , 38 39 40 41 42 SECTION 16210 - ELECTRICAL SERVICE ENTRANCE EQUIPMENT 1 PART 1 - GENERAL RELATED DOCUMENTS: Refer to Section 16010, "Electrical General Provisions." DESCRIPTION Provide underground pull section, metering and distribution switches as indicated on plans. Written approval of serving utility shall be obtained prior to fabrication. PART 2 - PRODUCTS Switchboards shall be of the dead -front, metal -encased, safety type. The construction shall consist of a structural or formed- steel frame carefully braced and welded into a rigid structure which shall maintain its alignment and not be damaged in shipment or erection, or by stresses resulting from short circuits. Bolted housing construction with tack -welded joints will be acceptable. The frame shall be completely enclosed on the rear, top, and sides with sheet -steel covers, door, and panels, accessible from the front. The stationary portions of the steel frame and covers shall be a minimum of Number 12 USS gauge. Front covers shall be removable. Removable covers shall be a minimum of Number 14 USS gauge. BUSES AND CONNECTION Buses and connections shall be hard -drawn copper of 98 percent conductivity, Grade FC conforming to the requirements of American Society of Testing and Material's B230, in accordance with National Electrical Manufacturer's Association standards and as hereinafter specified. The structure housing, bus, and connection shall be constructed and braced to safely withstand the short-circuit currents as indicated on the plans. Connections shall be bolted or welded and laminations arranged to secure ample contact area. Contact surfaces shall be silver-plated. A minimum of two plated bolts, nuts, and lock washers per splice or connection is required for non -welded buses. Laminations shall have a minimum of 1/4" spacing. Sizes and arrangement shall be such that the temperature rise ELECTRICAL SERVICE ENTRANCE EQUIPMENT 16210 - 1 1 of the buses shall not exceed 50 degrees C. Adequate tension shall be obtained by torque wrenches 2 calibrated to the specified foot-pound requirements as recommended by the manufacturer. 3 4 Sections shall include a bare neutral bus on insulated bus supports and an uninsulated copper 5 equipment ground bus bar secured to each unit frame and suitably bolted to the related bus bars in 6 the adjacent sections to provide separate, integrated, continuous, neutral, and equipment -ground 7 buses. 8 9 The neutral bus shall be the same size as the associated phase buses unless otherwise indicated on 10 the plans. The ground bus shall be arranged to ground the switchboard non -current -carrying parts 11 and shall be provided with brazed or approved pressure connector terminations for the feeder -ground 12 conductors. The current density of all bus shall not exceed 1,000 amperes per square inch for 13 copper. Solderless clamp -type lugs, LTL -approved for either copper or aluminum cable termination, '14 shall be provided on all device load bus extensions to accommodate cable attached thereto. Main 15 phase buses, neutral bus and equipment ground bus shall be extended the same capacity the entire 16 length of the board. 17 18 19 METER:: 20 21 Provisions for metering shall conform to the requirements of the utility serving the project. Written 22 approval of utility meter shop shall'be obtained prior to fabrication. 23 24 SERVICE ENTRANCE EQUIPMENT: 25 26 Service entrance equipment and distribution switchboard shall be Square D, General Electric, ITE, 27 Cutler -Hammer, Sun Valley mfg., or approved equal. 28 29 30 PART 3 -EXECUTION 31 32 Consult with serving utility, to verify all conditions affecting the service, such as metering 33 arrangement, point of feed, type of terminations required, etc. 34 35 Pay all utility company costs, associated with project construction. 36 37 See Section 16240 for identification requirements and Section 16450 for grounding requirements. 38 39 40 41 END OF SECTION 16210 ELECTRICAL SERVICE ENTRANCE EQUIPMENT 16210 - 2 1 SECTION 16230 - ELECTRICAL OVEROJRRENT PROTECTIVE DEVICES 2 3 4 MT 1 - GENERAL 5, 6 7 RELATED DOCUMENT 8 9 Refer:to Section 16010, "Electrical General Provisions." 10 11 12 PART 2 - PRODUCTS 13 14 15 PANELBOARDS: 16- 17 Provide circuit -breaker -type panelboards. The panels shall be for voltage and phase as shown on 18 the schedules with quick -break, branch -circuit breakers, each having the branch -load capacity shown 19 on the plans. 20 21 Circuit -breaker panelboards shall have dead -fronts, with main lugs only or main breakers noted or 22 required. They shall have 1,2 or 3 pole circuit breakers in branches calibrated as required by the 23 plans. Multi -pole breakers shall be common -trip -type. Circuit breakers shall have inverse -time 24 characteristics so that tripping will be avoided on slight momentary overloads but will be accelerated 25 on sustained overloads and short circuits. Automatic tripping in each circuit pole, capable of 26 ,withstanding short-circuit conditions without injury. Breakers shall be ambient -temperature 27 compensated. Feeder lugs shall be UL -approved for terminating both copper and aluminum 28 conductors. 29 30 Breaker mechanism shall trip free of the handle so that the contacts cannot be held closed against 31 a short circuit or abnormal overload. Breaker contacts shall be non -welding and non -corrosive silver 32 alloy, integrally braced to the contact arm and housed in arc -suppressing chambers. The circuit - 33 breaker mechanism shall be enclosed in molded bakelite case, or as specified on the plans, sealed 34 to prevent tampering or unauthorized changes in calibration. 35 36 Circuit breakers shall be operable in any position, and shall be removable from the front of the 37 panelboards without disturbing adjacent units. Branch breakers shall be so designed that a 38 combination of single -pole, breakers can be assembled in the panel. Each branch breaker shall be 39 clearly numbered. 40 41 Panel interiors shall be- fastened in cabinets by supports with means to provide adjustment for 42 alignment. Boxes shall have side -top-, and bottom -wiring gutters at least 4" wide and shall be ELECTRICAL OVERCURRENT PROTECTIVE DEVICES 16230 - 1 1 constructed of code -gauge galvanized steel and be flush (or surface -mounted as shown on plans) and 2 shall be made from a single sheet of steel, full -finished, having door struck out, leaving a strip of 3 proper width all around the door. 4 5 Panel shall be dead -front when front trim is removed. Front trim shall have continuous piano hinge 6 along left-hand side. The doors shall have flush hinges. Inside of the door there shall be a directory 7 card, frame -mounted and neatly typed. For a panel of 20 circuits, this directory shall be 5" x 8". For 8 panels exceeding 20 circuits, there shall be two such cards. Doors shall have locking provisions with 9 all panels keyed alike. 10 11 The panelboards shall be UL -approved. These panels shall be connected to fusible units in the 12 service entrance section or as otherwise noted on the plans. 13 14 Panels shall be equipped with ground bus. 15 16 Panelboards shall be manufactured by Square D, General Electric, ITE, Cutler -Hammer, Sun Valley 17 mfg., or approved equal. 18 19 20 PART3-EXECUTION 21 22 Refer to Section 16240 for identification requirements. 23 24 25 26 END OF SECTION 16230 ELECTRICAL OVERCURRENT PROTECTIVE DEVICES 16230 - 2 1 3 4 6 7 8 9 10 11 .12 13 14 15 16 17 18 `19 20 21 22 23 24 25 26 27 28 SECTION 16240 --IDENTIFICATION PART 1 - GENERAL RELATED DOCUMENTS Refer to Section 16010, 'Electrical General Provisions." EQUIPMENT LABELING: Electrical equipment shall be labeled, tagged, stamped, or otherwise identified in accordance with the following: Lighting and power panelboards shall be identified with laminated plastic nameplates on outside face of door. Letters to be '/4" high. Circuit breaker identification shall be {by permanently installed metal numbers or numbers under acrylic plastic. "Paste -on" numbers shall not be acceptable. All plastic nameplates shall be black with white lettering. Plates shall be attached with self - tapping screws (adhesive not withstanding). END OF SECTION 16240 IDENTIFICATION 16240 - 1 1 SECTION 16260 - MOTOR CONTROL AND CONTROL DEVICES 2 . 3 4 PART 1 - GENERAL 5 6 7 RELATED DOCUMENTS: 8 9 Refer to Section 16010, "Electrical General Provisions." 10 11 12 PART 2 - PRODUCTS 13 14 15 FUSES: 16 17 Fuses shall be of the dual -element type, each having a thermal cut-out element with high -load time 18 lag characteristics, plus a fuse element for overloads and short circuits. Fuses shall be identified with 19 amp and voltage rating and shall be capable of interrupting fault current up to 100,000 amperes. 20 These fuses shall be cartridge type and shall be of the 250 volt range to fit UL standard dimension 21 of fuse holders. 22 23 Approved Manufacturers: Bussmann or Gould Shawmut 24 25 26 SPARES: 27 28 Upon completion of the building, the contractor shall provide the Owner with 3 spare fuses of each 29 type and rating of installed fuses. Fuses shall be stored in a Bussmann spare fuse cabinet at the 30 location shown on the plans or as directed by the Architect. 31 32 33 DISCONNECT SWITCHES 34 35 Provide disconnect switches as indicated on plans at all motor locations remote from the supply 36 switch or panelboards: These shall be of the size and with the number of poles required by code 37 unless otherwise shown. Disconnect switches shall be of the heavy duty visible blade type. 38 Switches outside the building shall be NEMA type 3R rain -tight enclosures. Disconnect switches 39 shall be by Square D, General electric, ITE, Cutler -Hammer or approved equal. 40 41 42 WIREWAYS: MOTOR CONTROL AND CONTROL DEVICES 16260 - 1 1 Wireways shall be code -gauge sheet metal troughs, hinged -cover type, complete with all necessary 2 fittings. Wireway shall be 4" x 4" square minimum unless otherwise noted on plans, and shall be 3 furnished without knockouts. 4 5 6 FART 3 - EXECUTION 7 8 Refer to Sections 16050, 16120, and 16450. 9 10 11 12 13 END OF SECTION 16260 MOTOR CONTROL AND CONTROL DEVICES 16260 - 2 1 SECTION 16450 - GROUNDING 2 3 4 PART 1 - GENERAL 5 6 7 RELATED DOCUMENTS: 8 9 Refer to Section 16010, "Electrical General Provisions." 10 11 12 DESCRIPTION OF GROUNDING SYSTEM: 13 14 The main grounding electrode system shall consist of a bare #4 copper grounding electrode 15 conductor connected to a concrete encased electrode (LIFER) which consists of a minimum of 20 ft. 16 of #4 bare copper installed within 2 inches of the bottom of the structure foundation. This "UFER" 17 must not be connected to the steel rebar in the footing. It must be independently supported above 18 the bottom of the footing. All other building electrodes must also be tied into the system per 250-81 19 of the NEC to form a grounding electrode system. These building electrodes are: any metal 20 underground water pipe that is in direct earth contact for at least 10 ft., the metal frame of the 21 building where effectively grounded, and a ground ring consisting of at least 20 ft. of conductor #2 22 AWG or larger and buried not less than 2'h ft. deep. 23 24 The grounding electrode system shall include, but is not limited to: grounding conductors, fitting 25 connectors and all other devices and material as required to render the system complete and must 26 meet the requirements of NEC article 250. 27 28 Except where specifically indicated otherwise, all exposed noncurrent carrying metallic parts of 29 electrical equipment shall be bonded together to limit any difference of potential voltage between 30 the two points. Metallic raceway systems may be considered the equipment grounding system where 31 specifically approved or where noted in the NEC. Equipment grounding conductors must be 32 installed in all non-metallic conduit system. All load side equipment must have the neutral system 33 isolated from the equipment grounding system. The equipment grounding system must provide a 34 low impedance path from the equipment back to the source equipment grounding bar. This 35 equipment grounding bar must be connected to the system neutral at the source by a main bonding 36 jumper sized per 250-79(c) of the NEC. The equipment grounding conductors must be sized at least 37 as large as required by 250-95 of the NEC. 38 39 The grounding electrode system must connect to the service neutral, if required, or to the system 40 grounded conductor if a neutral is not required. Section 250-23(a), exception 5, of the NEC allows 41 the electrode system to terminate on the equipment grounding bar at the main service where a main 42 bonding jumper has been installed and sized properly. GROUNDING 16450 - 1 30 Bonding shall be provided to assure electrical continuity and the capacity to conduct safely any fault 31 current likely to be imposed. 32 33 Plug-in receptacles shall be bonded to the boxes, raceways and grounding cconductor 34 35 Equipment grounding conductors shall be provided for all lengths of flexible metallic conduit. 36 Equipment provided with two conductor cords shall be rewired to provide a three conductor type "S" 37 cord and grounding attachment plug caps, unless equipment is tested by a testing laboratory for 38 operation utilizing a 2 conductor cord or is double insulated per NEC. 39 40 Ground connectors shall be bronze of the clamp type. clamp accessories such as bolts, nuts and 41 washers shall also be bronze to assure a permanent corrosion resistant assembly. Connector shall 42 be as manufactured by Burndy Engineering Company, Ilsco Corporation, or approved equal. Bolts GROUNDING 16450 - 2 Water bonding 1 must utilize the proper size water bond clamp for the size of water bond and the size 2 of the water pipe. 3 4 5 ELECTRICAL EQUIPMENT GROUNDING (SAFETY GROUND); 6 , 7 Ground non-current carrying metal parts of electrical equipment enclosures, frames, man holes, 8 conductor raceways or cable trays to provide a low impedance path for line -to ground fault current 9 and to bond all non-current carrying metal parts together. ' 10 11 Equipment grounding conductor shall be electrically and mechanically continuous from the electrical 12 circuit source to the equipment to be grounded. Size ground conductors per NEC 250-95 unless ' 13 larger conductors are shown on plans. 14 '15 Grounding conductors shall be identified with green insulation. Where green insulation is not 16 available, on larger sizes, black insulations shall be used and suitably identified with green tape at 17 each junction box or devise. 18 19 Install metal raceway couplings, fittings and terminations secure and tight to insure good ground 20 continuity. Provide grounding bushing and bonding jumper, where metal raceway is not directly 21 attached to equipment metal enclosure, at concentric and eccentric knock -outs. 22 23 Lighting fixtures shall be securely connected to equipment grounding conductors. Outdoor lighting r 24 standards shall have a factory installed ground lug for terminating the ground wire. 25 26 Motors shall be connected to equipment grounding conductors with a conduit ground bushing and 27 with a bolted solderless lug connection on the metal frame. A separate equipment grounding 28 conductor shall be run with each motor branch circuit. 29 30 Bonding shall be provided to assure electrical continuity and the capacity to conduct safely any fault 31 current likely to be imposed. 32 33 Plug-in receptacles shall be bonded to the boxes, raceways and grounding cconductor 34 35 Equipment grounding conductors shall be provided for all lengths of flexible metallic conduit. 36 Equipment provided with two conductor cords shall be rewired to provide a three conductor type "S" 37 cord and grounding attachment plug caps, unless equipment is tested by a testing laboratory for 38 operation utilizing a 2 conductor cord or is double insulated per NEC. 39 40 Ground connectors shall be bronze of the clamp type. clamp accessories such as bolts, nuts and 41 washers shall also be bronze to assure a permanent corrosion resistant assembly. Connector shall 42 be as manufactured by Burndy Engineering Company, Ilsco Corporation, or approved equal. Bolts GROUNDING 16450 - 2 4 1. used to fasten lugs to enclosures must be case hardened and sized for lug hole and hole drilled into enclosure. Ground cable splices, joints and connections to ground rods shall be made with an exothermic welding process which shall provide a weld with current -carrying capacity not less than that of the conductors welded. Soldered connections shall not be used. Neutrals throughout the system shall be solidly grounded at one point at the system source. Lighting and power panelboard shall be grounded by connecting a conductor to the grounding stud and to the incoming and outgoing feeder conduits grounding bushings. Each grounding -type bushing shall have the maximum ground wire accommodation available in standard manufacturer for the particular conduit size. Connection to the bushing shall be with wire of this maximum size. The central equipment for the fire protection alarm system shall have its grounding terminal connected to the ground lug on the panelboard serving the system by means of a #6 green coded insulated conductor, run in 3/4 rigid steel conduit, utilizing a ground clamp. END OF SECTION 16450 GROUNDING 16450 - 3 1 SECTION 16510 - LIGHTING FIXTURES 2 3 PART 1 - GENERAL 4 5 RELATED DOCUMENTS: 6 7 Refer to Section 16010, "Electrical General Provisions." 8 9 DESCRIPTION OF WORK: 10 11 Provide lighting fixtures complete and ready for service in accordance with fixture schedule 12 indicated on plans. 13 14 Lamps for lighting fixtures shall be as specified in fixture schedules. 15 16 Lighting fixtures shall have the parts and fittings necessary to completely and properly install the 17 unit. Fixtures of each type shall be of one manufacturer and of identical finish and appearance. 18 Fixtures shall bear the UL label and be approved for the wattage and voltage indicated. 19 20 PART 2 - PRODUCTS 21 22 BALLASTS: 23 24 Ballasts shall be of the energy-saving type. Ballasts for rapid -start fluorescent fixtures shall be 25 rapid -start, high -power -factor, series -type, ETL-approved units. Sound -level rating of "A" for rapid - 26 start ballasts. Ballasts for slim -line and high -output fluorescent fixtures shall have a sound rating 27 of "C" or better. Ballasts shall be manufactured by Jefferson, Magnetek, Motorola, Valmont, or 28 Advance. 29 30 Ballasts for H.I.D. fixtures shall be furnished by the fixture manufacturer as specified and scheduled. 31 H.I.D. ballasts shall be CWA-type with starting current less than or equal to the operating current. 32 H.I.D. ballasts shall have a maximum lamp -current crest factor of 2.0. 33 34 Ballasts shall have a power factor of 90 percent or higher. 35 36 LAMPS 37 38 Furnish lamps with each fixture. Lamps shall be manufactured by General Electric, 39 OSRAM/Sylvania, or Philips. 40 41 Incandescent lamps shall be rated for 130 -volt operation. General use lamps shall be the inside - 42 frosted -type with medium base for lamps 200 watts and smaller and mogul base for 300 watts or LIGHTING FIXTURES 16510 - 1 1 larger. 2 3 Supply clear lamps with the fixtures for which clear lamps are recommended by the manufacturer. 4 ' 5 Fluorescent lamps shall be as scheduled and type suitable for the fixture specified. 6 7 LENSES: 8 ' 9 Lenses shall be as specified in fixture schedule. Lens thickness shall be 0.125 inches minimum. 10 11 Polycarbonate lenses or diffusers used on outdoor fixtures shall be equal to UV -stabilized Lexan 12 103. ' 13 14 PART 3 - EXECUTION 15 ' 16 17 Fixture layout shown on the plans is typical layout for bid purposes, and shall be modified to provide adequate lighting of the equipment space according to final construction conditions. 18 19 Provide suitable cover plate or canopy for each fixture outlet box when the fixture does not provide 20 a suitable cover. 21, Joints and splices within fixtures shall be either soldered and taped with plastic electrician's tape or '22 23 secured by wire nuts or indent -type lug fasteners. 24 25 Fixtures recessed in furred ceiling shall be installed so that they can be removed from below the 26 ceiling. 27 '28 Ascertain type of ceiling construction for each fixture and provide suitable frames and fixture 29 accessories to suit conditions. 30 31 Furnish suitable mounting frames or plaster rings for all recessed and semi -recessed lighting fixtures 32 indicated or required. 33 ' 34 Direct -connected, recessed fixtures in removable ceilings shall be connected to branch circuit with 35 flexible conduit from an accessible junction box. 36.. 37 Recessed incandescent fixtures shall be installed with metal bar hangers for attachment to ceiling 38 supports. 39 .40 Recessed fluorescent fixtures shall be supported independently of the ceiling. Provide galvanized 41 steel wires (minimum of two from diagonally opposite comers) and support fixture from structure. 42 LIGHTING FIXTURES 16510 - 2 1 1 1 1 1 1 1 1 f 1 1 1 1 1 1 1 1 1 1 1 No combustible material shall be used for fixture supports. 2 3 4 END OF SECTION 16510 LIGHTING FIXTURES 16510 - 3 1 SECTION 16610 - TESTS AND TRIAL 2 3 4 PART 1 - GENERAL 5 6 7 RELATED DOCUMENTS: 8 9 Refer to Section 16010, "Electrical General Provisions." 10 11 12 DESCRIPTION OF WORK: 13 14 Perform test and trials necessary to demonstrate that all electrical work has been properly installed 15 and completed. Tests and trials shall be performed at such times as may be directed by the Architect. 16 17 18 SECONDARY WIRING: 19 20 Secondary power circuits shall be entirely free of grounds and short circuits. Insulation resistance 21 tests of secondary power feeders shall be made with a 1000 -volt D.C. direct -reading ohm meter or 22 meggar. 23 24 Insulation resistance tests shall be conducted in accordance with the NEC section titled, "Insulation 25 Resistance." Minimum acceptable insulation values shall be as tabulated therein. 26 27 Power wiring shall be tested for proper operation and correct switching control of apparatus 28 involved.' 29 30 Lighting circuit neutrals shall be permanently grounded in accordance with Section 16450, unless 31 otherwise specified. Lighting circuit wiring other than neutral conductors shall be entirely free of 32 grounds and short circuits. 33 34 CONTROL WIRING: 35 36 Control circuits shall be tested for correct and complete func-tioning of all apparatus, devices, 37 indicating lights, etc'. 38 39 Control wiring shall be entirely free of short circuits and grounds (except where circuits are designed 40 to operate with ground). Correct any control deficiencies. 41 42 MOTORS: TESTS AND TRIALS 16610 - 1 1 Motors shall be tested for proper direction of rotation. Where rotation is found incorrect, reverse 2 connections to change rotation, reinsulating any connections opened. 3 4 Do not operate motors for test or otherwise until lubrication has been verified. Equipment damaged 5 as a result of failure to meet this requirement shall be repaired or replaced to the satisfaction of the 6 Architect. 7 8 9 10 END OF SECTION 16610 TESTS AND TRIALS 16610 - 2 1 2 3 4 6 7 8 9 10 11 12 13 14 ,15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 SECTION 16740 - TELEPHONE SYSTEM PART 1 - GENERAL RELATED DOCUMENTS Refer to Section 16010, "Electrical General Provisions." Provide raceways with pull -wire for telephone system as shown on plans. Telephone service is the responsibility of the Owner. PART 2 - PRODUCTS RACEWAYS: Conduit for the telephone system shall be as specified for the electrical systems. Conduit for raceways under the street and under driveways shall be PVC Schedule 80. Conduit for raceways under sidewalks and in earth (not in traffic ways) shall be PVC Schedule 40. Conduit cast in concrete shall be intermediate or galvanized rigid steel. Conduit exposed and run above removable ceilings shall be EMT. Pull boxes for the primary telephone service shall be constructed in accordance with U S. West Communications' requirements for such service. TERMINAL MOUNTING BOARDS: Terminal mounting boards shall be 3/4" plywood sized as indicated on the plans. 9008 TELEPHONE SYSTEM 16.740 - 1 1 2 3 4 5 6 7 8 PART 3 -EXECUTION Refer to Section 16050, "Raceway Systems." END OF SECTION 16740 9008 TELEPHONE SYSTEM 16740 - 2