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FSS2022-0293
ADDITIONAL SITES CHRONOLOGY CONTACTS NAME TYPE NAME ADDRESS1 CITY STATE ZIP PHONE FAX EMAIL APPLICANT TCB INDUSTRIES LLC 11301 SUNSET AVE BANNING CA 92220 (909)709-4522 ashley@tcbindus.com CONTRACTOR TCB INDUSTRIES LLC 11301 SUNSET AVE BANNING CA 92220 (909)709-4522 ashley@tcbindus.com OWNER SCOTT CYPHERS 54530 AVENIDA MODERO LA QUINTA cA 92253 (909)709-4522 eagleconstructioncomp any@yahoo.com CONDITIONS Description: HALL RESIDENCE CASITA Type: FIRE SPRINKLER (WEB)Subtype: RESIDENTIAL - CUSTOM HOMES Status: ISSUED Applied: 8/16/2022 ECON Parcel No: 774283005 Site Address: 54622 AVENIDA HERRERA LA QUINTA,CA 92253 Approved: 9/14/2022 RWI Subdivision: SANTA CARMELITA AT VALE LA QUINTA UNIT 28 Block: 304 Lot: 20 Issued: ONLINE Lot Sq Ft: 0 Building Sq Ft: 0 Zoning: Finaled: Valuation: $4,200.00 Occupancy Type: Construction Type: Expired: 4/2/2023 LRO No. Buildings: 0 No. Stories: 0 No. Unites: 0 Details: FINANCIAL INFORMATION DESCRIPTION ACCOUNT QTY AMOUNT PAID PAID DATE RECEIPT #CHECK #METHOD PAID BY CLTD BY FIRE SPRINKLER SYSTEMS - SINGLE FAMILY DETACHED 101-0000-42421 0 $167.00 $167.00 9/14/22 WEB13050 724717088 CREDIT 1062200 ECON Printed: Friday, April 14, 2023 9:57:11 AM 1 of 3 Permit Details City of La Quinta PERMIT NUMBER FSS2022-0293 INSPECTIONS SEQID INSPECTION TYPE INSPECTOR SCHEDULED DATE COMPLETED DATE RESULT REMARKS NOTES OVERHEAD ROUGH PIPING LRO 9/30/2022 10/4/2022 APPROVED See Notes Heating/AC was not placed in. Verify spacing of heads from all trade work in home at final. FSS Contractor stated they had planned to put in Mini splits in home. Verify pressure and water meter at final. OVERHEAD HYRO LRO 9/30/2022 10/4/2022 APPROVED REVIEWS REVIEW TYPE REVIEWER SENT DATE DUE DATE RETURNED DATE STATUS REMARKS NOTES 1ST FIRE - ETRAKIT (2 WK) REBECCA WINSCOTT 8/16/2022 8/30/2022 9/14/2022 APPROVED 1ST PERMIT TECH – ETRAKIT (1 DAY) PERMIT TECH BUCKET 8/16/2022 8/17/2022 8/17/2022 COMPLETE PARENT PROJECTS DESCRIPTION ACCOUNT QTY AMOUNT PAID PAID DATE RECEIPT #CHECK #METHOD PAID BY CLTD BY FIRE SPRINKLER SYSTEMS - SINGLE FAMILY DETACHED PC 101-0000-42420 0 $250.00 $250.00 9/14/22 WEB13050 724717088 CREDIT 1062200 ECON Total Paid for FIRE FEES: $417.00 $417.00 RECORDS MANAGEMENT FEE 101-0000-42416 0 $11.00 $11.00 9/14/22 WEB13050 724717088 CREDIT 1062200 ECON Total Paid for RECORDS MANAGEMENT FEE: $11.00 $11.00 TECHNOLOGY ENHANCEMENT FEE 502-0000-43611 0 $5.00 $5.00 9/14/22 WEB13050 724717088 CREDIT 1062200 ECON Total Paid for TECHNOLOGY ENHANCEMENT FEE: $5.00 $5.00 TOTALS:$433.00 $433.00 Printed: Friday, April 14, 2023 9:57:11 AM 2 of 3 Permit Details City of La Quinta PERMIT NUMBER FSS2022-0293 ATTACHMENTS Attachment Type CREATED OWNER DESCRIPTION PATHNAME SUBDIR ETRAKIT ENABLED DOC 8/16/2022 Etrakit Contractor 1ST SUBMITTAL - PLAN Hall Residence ADU 08- 16-22.pdf 1 DOC 8/16/2022 Etrakit Contractor 1ST SUBMITTAL - HYDRAULIC CALCULATIONS Hall Residence ADU CALCS.pdf 1 DOC 8/16/2022 Etrakit Contractor SPECIFICATIONS - MATERIAL SUBMITTAL Hall Residence ADU Material Submittal.pdf 1 DOC 10/4/2022 LEILANI ROJAS FSS2022-0293 - Inspection Notes LR 9- 30-2022.pdf FSS2022-0293 - Inspection Notes LR 9- 30-2022.pdf 0 DOC 9/14/2022 REBECCA WINSCOTT LQ FSS2022-0293 Hall Residence ADU (APPROVED).pdf LQ FSS2022-0293 Hall Residence ADU (APPROVED).pdf 1 DOC 9/14/2022 REBECCA WINSCOTT LQ FSS2022-0293 (COA).pdf LQ FSS2022-0293 (COA).pdf 1 BOND INFORMATION Printed: Friday, April 14, 2023 9:57:11 AM 3 of 3 Permit Details City of La Quinta PERMIT NUMBER FSS2022-0293 HALL RESIDENCE (ADU) Fire Sprinkler Reports for BEDROOM 1 (2 SPRINKLERS) Prepared By: RYAN MALEEH TCB INDUSTRIES, LLC 19465 N. INDIAN CANYON DRIVE STE. I/J N. PALM SPRINGS, CA 92258 760-671-7741 AUGUST 16, 2022 Fire - Fire Sprinkler Hydraulics Calculation Program Elite Software Development, Inc. RM Fire Sprinkler Design HALL RESIDENCE (ADU) La Verne, CA 91750 Page 2 General Project Data Report General Data Project Title: HALL RESIDENCE (ADU) Project File Name: BEDROOM 1..fiw Designed By: RYAN MALEEH Date: AUGUST 16, 2022 Code Reference: NFPA 13D (2019) Approving Agency: Client Name: BEDROOM 1 Phone: Address: (2 SPRINKLERS) City, State Zip Code: Company Name: TCB INDUSTRIES, LLC Representative: TIM LEITERMAN Company Address: 19465 N. INDIAN CANYON DRIVE STE. I/J City And State: N. PALM SPRINGS, CA 92258 Phone: 760-671-7741 Building Name: HALL RESIDENCE (ADU) Building Owner: Contact at Building: Phone at Building: Address Of Building: 54622 AVENIDA HERRERA City, State Zip Code: LA QUINTA, CA 92253 Project Data Description Of Hazard: RESIDENTIAL Sprinkler System Type: Wet Design Area Of Water Application: 184 ft² Maximum Area Per Sprinkler: 256 ft² Default Sprinkler K-Factor: 4.90 K Default Pipe Material: BLAZEMASTER CPVC Inside Hose Stream Allowance: 0.00 gpm Outside Hose Stream Allowance: 5.00 gpm In Rack Sprinkler Allowance: 0.00 gpm Sprinkler Specifications Make: VIKING Model: VK494 Size: 1/2" Temperature Rating: 200 F Water Supply Test Data Source Of Information: CVWD Test Hydrant ID: Date Of Test: 08-03-22 Hydrant Elevation: 0 ft Static Pressure: 102.00 psi Test Flow Rate: 0.00 gpm Test Residual Pressure: 0.00 psi Calculated System Flow Rate: 31.02 gpm Calculated Inflow Residual Pressure: 58.17 psi Calculation Project Data Calculation Mode: Demand HMD Minimum Residual Pressure: 7.04 psi Minimum Desired Flow Density: 0.05 gpm/ft² Number Of Active Nodes: 11 Number Of Active Pipes: 10 Number Of Inactive Pipes: 0 Number Of Active Sprinklers: 2 Number Of Inactive Sprinklers: 0 Fire - Fire Sprinkler Hydraulics Calculation Program Elite Software Development, Inc. RM Fire Sprinkler Design HALL RESIDENCE (ADU) La Verne, CA 91750 Page 3 Fire Sprinkler Input Data Node Input Data Node No. Node Description Branch Description Area Group Branch Dia. (in) Sprinkler KFactor (K) Branch Len. (ft) Pressure Estimate (psi) Branch Stnd Fittings Node Elev (ft) Branch Non- Stnd Fittings (ft) Non-Sprinkler Flow (gpm) Branch Sprk KFactor (K) 1 Sprinkler ---- ---- 0.000 4.90 0.0 7.04 ---- 10.00 0.0 0.00 0.00 2 Sprinkler ---- ---- 0.000 4.90 0.0 7.06 ---- 10.00 0.0 0.00 0.00 5 No Discharge ---- ---- 0.000 N/A 0.0 7.45 ---- 10.30 0.0 0.00 0.00 10 No Discharge ---- ---- 0.000 N/A 0.0 10.76 ---- 10.30 0.0 0.00 0.00 50 No Discharge ---- ---- 0.000 N/A 0.0 15.51 ---- 10.30 0.0 0.00 0.00 55 No Discharge ---- ---- 0.000 N/A 0.0 21.09 ---- 2.00 0.0 0.00 0.00 60 Non-Sprinkler ---- ---- 0.000 N/A 0.0 22.83 ---- 1.00 0.0 5.00 0.00 70 No Discharge ---- ---- 0.000 N/A 0.0 27.34 ---- -3.00 0.0 0.00 0.00 80 No Discharge ---- ---- 0.000 N/A 0.0 34.26 ---- -3.00 0.0 0.00 0.00 90 No Discharge ---- ---- 0.000 N/A 0.0 49.26 ---- -3.00 0.0 0.00 0.00 100 No Discharge ---- ---- 0.000 N/A 0.0 58.17 ---- -3.00 0.0 0.00 0.00 Fire - Fire Sprinkler Hydraulics Calculation Program Elite Software Development, Inc. RM Fire Sprinkler Design HALL RESIDENCE (ADU) La Verne, CA 91750 Page 4 Fire Sprinkler Output Data Overall Node Groupings Output Data Pipe Segment Pipe Pipe Sprinkler Flow Non-Sprinkler Flow Beg. Node Imbalance Beg. Node End. Node Type Group Flow Rate (gpm) At Beg. Node (gpm) Out (+) (gpm) In (-) (gpm) Residual Pressure (psi) Flow At Beg. Node (gpm) 1 5 0 -13.00 13.00 0.00 0.00 7.04 2 5 0 -13.02 13.02 0.00 0.00 7.06 0.00000 5 1 0 13.00 0.00 0.00 0.00 7.45 0.00000 5 2 0 13.02 5100 -26.02 10 5 0 26.02 0.00 0.00 0.00 10.76 0.00000 10 50 0 -26.02 50 10 0 26.02 0.00 0.00 0.00 15.51 0.00000 50 55 0 -26.02 55 50 0 26.02 0.00 0.00 0.00 21.09 0.00000 55 60 0 -26.02 60 55 0 26.02 0.00 5.00 0.00 22.83 0.00000 60 70 0 -31.02 70 60 0 31.02 0.00 0.00 0.00 27.34 0.00000 70 80 0 -31.02 80 70 0 31.02 0.00 0.00 0.00 34.26 -0.01032 80 90 0 -31.03 90 80 0 31.03 0.00 0.00 0.00 49.26 0.01032 90 100 0 -31.02 100 90 0 31.02 0.00 0.00 -31.02 58.17 Fire - Fire Sprinkler Hydraulics Calculation Program Elite Software Development, Inc. RM Fire Sprinkler Design HALL RESIDENCE (ADU) La Verne, CA 91750 Page 5 Fire Sprinkler Output Data Overall Pipe Output Data Beg. End. Node Nodal KFactor (K) Elevation (feet) Spk/Hose Discharge (gpm) Residual Pressure (psi) Nom. Dia. Inside Dia. C-Value q (gpm) Q (gpm) Velocity (fps) F. L./ft (psi/ft) Fittings Type-Grp Pipe-Len. Fit-Len. Tot-Len. (ft) PF-(psi) PE-(psi) PT-(psi) 1 4.90 10.00 13.00 7.04 1.00 13.00 0.03068 5.67 0.542 5 0.00 10.30 0.00 7.45 1.101 13.00 ET 12.00 -0.130 BLAZEMASTER CPVC 150 4.38 0 17.67 0.412 2 4.90 10.00 13.02 7.06 1.00 13.02 0.03076 5.00 0.523 5 0.00 10.30 0.00 7.45 1.101 13.02 ET 12.00 -0.130 BLAZEMASTER CPVC 150 4.39 0 17.00 0.393 5 0.00 10.30 0.00 7.45 1.00 0.00 0.11076 22.83 3.304 10 0.00 10.30 0.00 10.76 1.101 26.02 T 7.00 0.000 BLAZEMASTER CPVC 150 8.77 0 29.83 3.304 10 0.00 10.30 0.00 10.76 1.00 0.00 0.11076 28.92 4.754 50 0.00 10.30 0.00 15.51 1.101 26.02 ET 14.00 0.000 BLAZEMASTER CPVC 150 8.77 0 42.92 4.754 50 0.00 10.30 0.00 15.51 1.00 0.00 0.11076 8.33 1.986 55 0.00 2.00 0.00 21.09 1.101 26.02 C 9.60 3.594 BLAZEMASTER CPVC 150 8.77 0 17.93 5.580 55 0.00 2.00 0.00 21.09 1.00 0.00 0.15691 2.00 1.302 60 0.00 1.00 5.00 22.83 1.025 26.02 ET 6.30 0.433 TYPE L COPPER 150 10.12 0 8.30 1.735 60 0.00 1.00 5.00 22.83 1.00 5.00 0.21722 10.00 2.780 70 0.00 -3.00 0.00 27.34 1.025 31.02 EG 2.80 1.732 TYPE L COPPER 150 12.06 0 12.80 4.512 70 0.00 -3.00 0.00 27.34 1.25 0.00 0.05480 115.00 6.919 80 0.00 -3.00 0.00 34.26 1.360 31.02 2F2E 11.26 0.000 SCH. 40 PVC 150 6.85 0 126.26 6.919 80 Meter -3.00 34.26 31.03 90 15.00 psi -3.00 49.26 90 0.00 -3.00 0.00 49.26 1.00 0.00 0.25103 30.00 8.911 100 0.00 -3.00 0.00 58.17 0.995 31.02 TG 5.50 0.000 TYPE K COPPER 150 12.80 0 35.50 8.911 Fitting Legend: F = 45 Degree Elbow, E = 90 Degree Elbow, L = Long Turn Elbow, T = Tee or Cross, B = Butterfly Valve, G = Gate Valve, C = Check Valve Fire - Fire Sprinkler Hydraulics Calculation Program Elite Software Development, Inc. RM Fire Sprinkler Design HALL RESIDENCE (ADU) La Verne, CA 91750 Page 6 Fire Sprinkler Output Data Overall Sprinkler Output Data Flowing Sprinkler Node No. Area Group Code Sprinkler KFactor (K) Sprinkler Elevation (feet) Residual Pressure (psi) Flowing Area (ft²) Flowing Density (gpm/ft²) Sprinkler Discharge (gpm) 1 4.90 10.00 7.04 256.00 0.051 13.00 Sub Totals For Non-Group 256.00 0.051 13.00 2 4.90 10.00 7.06 256.00 0.051 13.02 Sub Totals For Non-Group 256.00 0.051 13.02 Totals For All Groups 512.00 0.051 26.02 Fire - Fire Sprinkler Hydraulics Calculation Program Elite Software Development, Inc. RM Fire Sprinkler Design HALL RESIDENCE (ADU) La Verne, CA 91750 Page 7 Fire Sprinkler Output Summary Hydraulically Most Demanding Sprinkler Node HMD Sprinkler Node Number: 1 HMD Actual Residual Pressure: 7.04 psi HMD Actual GPM: 13.00 gpm Sprinkler Summary Sprinkler System Type: Wet Specified Area Of Application: 184.00 ft² Minimum Desired Density: 0.050 gpm/ft² Application Average Density: 0.141 gpm/ft² Application Average Area Per Sprinkler: 92.00 ft² Sprinkler Flow: 26.02 gpm Average Sprinkler Flow: 13.01 gpm Flow Velocity And Imbalance Summary Maximum Flow Velocity ( In Pipe 90 - 100 ) 12.80 ft/sec Maximum Velocity Pressure ( In Pipe 90 - 100 ) 1.10 psi Allowable Maximum Nodal Pressure Imbalance: 0.0100 psi Actual Maximum Nodal Pressure Imbalance: 0.0092 psi Actual Average Nodal Pressure Imbalance: 0.0017 psi Actual Maximum Nodal Flow Imbalance: 0.0103 gpm Actual Average Nodal Flow Imbalance: 0.0019 gpm Overall Network Summary Number Of Unique Pipe Sections: 10 Number Of Flowing Sprinklers: 2 Pipe System Water Volume: 13.90 gal Sprinkler Flow: 26.02 gpm Non-Sprinkler Flow: 5.00 gpm Minimum Required Residual Pressure At System Inflow Node:58.17 psi Demand Flow At System Inflow Node: 31.02 gpm freedom® residential concealed pendent sprinkler vk494 (k4.9) tecHnical data the viking corporation, 210 n industrial park drive, Hastings mi 49058 telephone: 269-945-9501 technical services: 877-384-5464 fax: 269-818-1680 email: techsvcs@vikingcorp.com visit the viking website for the latest edition of this technical data page www.vikinggroupinc.com Page 1 of 5 Form No. F_012116 17.04.20 Rev 17.2 1. description Viking Freedom® Residential Concealed Pendent Sprinkler VK494 is a small thermosensitive, glass-bulb residential sprinkler designed for installation on concealed pipe systems where the appearance of a smooth ceiling is desired. The orifice design, with a K-Factor of 4.9 (70.6 metric*), allows the sprinkler’s efficient use of available water supplies for the hydraulically designed fire-protection system. The fast response glass bulb operating element and special deflector characteristics meet the challenges of residential sprinkler standards. The sprinkler is pre-assembled with a threaded adapter for installation with a low-profile small-diameter cover assembly installed flush to the ceiling. The two-piece design allows installation and testing of the sprinkler prior to installation of the cover plate. The “push-on”, “thread-off” design of the concealed cover plate assembly allows easy installation of the cover plate after the system has been tested and the ceiling finish has been applied, while also providing up to 1/2” (13 mm) of vertical adjustment. The cover assembly can be removed and reinstalled, allowing temporary removal of ceiling panels without taking the sprinkler system out of service or removing the sprinkler. The Electroless Nickel PTFE (ENT) coating has been investigated for installation in corrosive atmospheres and is C-UL-US-EU Listed as corrosion resistant as indicated in the Approval Charts. The ENT finish is only available for the sprinkler assembly, the cover plate is not plated. 2. listinGs and approvals Ul listed (c-Ul-Us-eU): Category VKKW Refer to the Approval Charts and Design Criteria on for C-UL-US-EU Listing requirements that must be followed. 3. tecHnical dataSpecifications:Minimum Operating Pressure: Refer to the Approval Chart.Maximum Working Pressure: 175 psi (12 bar). Factory tested hydrostatically to 500 psi (34.5 bar).Thread size: 1/2” (15 mm) NPT Nominal K-Factor: 4.9 U.S. (70.6 metric*)Glass-bulb fluid temperature rated to -65 °F (-55 °C) * Metric K-factor measurement shown is in Bar. When pressure is measured in kPa, divide the metric K-factor shown by 10.0. material standards:Sprinkler Body: Brass UNS-C84400 or QM BrassDeflector: Phosphor Bronze UNS-C51000Deflector Pins: Stainless Steel UNS-S30200Button: Brass UNS-C36000Pip Cap and Insert Assembly: Copper UNS-C11000 and SS UNS-S30400Compression Screw: 18-8 Stainless SteelYoke: UNS-S43000 Stainless Steel or Phosphor Bronze UNS-C51000Belleville Spring Sealing Assembly: Nickel Alloy, coated on both sides with PTFE TapeCover Adapter: Cold Rolled Steel UNS-G10080, Finish: Clear Chromate over Zinc PlatingShipping Cap: Polyethylenecover plate materials:Cover Plate Assembly: Copper UNS-C11000 and Brass UNS-C26800Spring: Beryllium NickelSolder: Eutecticordering information: (Also refer to the current Viking price list.)Viking Freedom® Residential Concealed Pendent Sprinkler VK494 and Cover Plate Assembly must be ordered separately:sprinkler: Order Sprinkler VK494 by first adding the appropriate suffix for the sprinkler finish and then the appropriate suffix for the temperature rating to the sprinkler base part number. Finish Suffix: Brass = A and ENT = JNTemperature Suffix: 155 °F (68 °C) = B, 200 °F (93 °C) = EFor example, sprinkler VK494 with a Brass finish and a 200 °F (93 °C) temperature rating = Part No. 20759AE.cover plate assembly: Base Part No. 13504 (2-3/4” diameter), Base Part No. 13642 (3-5/16” diameter), or Base Part No. 15394 (square cover plate, 3-5/16” diameter) Replaces Form No. F_012116 Rev 17.1 (added alt. material for yoke) freedom® residential concealed pendent sprinkler vk494 (k4.9) tecHnical data the viking corporation, 210 n industrial park drive, Hastings mi 49058 telephone: 269-945-9501 technical services: 877-384-5464 fax: 269-818-1680 email: techsvcs@vikingcorp.com visit the viking website for the latest edition of this technical data page www.vikinggroupinc.com Page 2 of 5 Form No. F_012116 17.04.20 Rev 17.2 Specify finish and temperature rating of the cover plate assembly by adding the appropriate suffixes for the finish and the cover temperature rating to the base part number:Finish Suffix: Polished Chrome = F, Brushed Chrome = F-/B, Bright Brass = B, Antique Brass = B-/A, Brushed Brass = B-/B, Brushed Copper = E-/B, Painted White = M-/W, Painted Ivory = M-/I, Painted Black = M-/BTemperature Suffix: 135 °F/57 °C = A For example, cover 13504 with a Polished Chrome finish and a 135 °F/57 °C temperature rating = 13504FA. available finishes and temperature ratings: Refer to Table 1. accessories: (Also refer to the Viking website.)sprinkler Wrenches**:A. Heavy Duty Part No. 14047W/B** (available since 2006), orB. Head Cabinet Wrench Part No. 14031*** (available since 2006) C. Optional Concealed Cover Plate Installer Tool Part No. 14412 (available since 2007)D. Optional Large Concealed Cover Plate Installer Tool Part No. 14867 (available since 2007) **Requires a ½” ratchet (not available from Viking). ***Also optional for removal of the protective cap. Ideal for sprinkler cabinets. sprinkler cabinet: Part No. 01731A (available since 1971) 4. installation Refer to appropriate NFPA Installation Standards. 5. operation During fire conditions, when the temperature around the sprinkler approaches its operating temperature, the cover plate detaches, releasing the deflector. Continued heating of the exposed sprinkler causes the heat-sensitive liquid in the glass bulb to expand, causing the glass to shatter, releasing the yoke and pip cap and sealing spring assembly. . Water flowing through the sprinkler orifice strikes the deflector, forming a uniform spray pattern over a specific area of coverage determined by the water supply pres-sure at the sprinkler to extinguish or control the fire. 6. inspections, tests and maintenance Refer to NFPA 25 for Inspection, Testing and Maintenance requirements. 7. availability Viking Sprinkler Model VK494 is available through a network of domestic and international distributors. See The Viking Corporation web site for the closest distributor or contact The Viking Corporation. 8. GUarantee For details of warranty, refer to Viking’s current list price schedule or contact Viking directly. table 1: available sprinkler temperatUre ratinGs and finisHes sprinkler temperature classification sprinkler nominal temperature rating1 maximum ambient ceiling temperature2 temperature rating of the cover assembly (required)3 cover plate base part number4 large cover plate base part number4 square cover plate base part number4 bulb color Ordinary 155 °F (68 °C) 100 °F (38 °C) 135 °F (57 °C)13504 13642 15394 Red Intermediate 200 °F (93 °C) 150 °F (65 °C) 135 °F (57 °C)13504 13642 15394 Green sprinkler finishes: Brass and ENT cover plate finishes: Polished Chrome, Brushed Chrome, Bright Brass, Antique Brass, Brushed Brass, Brushed Copper, Painted White, Painted Ivory, or Painted Black corrosion resistant coatings5: ENT footnotes 1 The sprinkler temperature rating is stamped on the deflector. 2 Based on NFPA-13, NFPA 13R, and NFPA 13D. Other limits may apply, depending on fire loading, sprinkler location, and other requirements of the Authority Having Jurisdiction. Refer to specific installation standards. 3 Maximum ambient temperature for cover assembly is 100 °F (38 °C). 4 Part number shown is the base part number. For complete part number, refer to current Viking price list schedule. 5 The corrosion resistant coatings have passed the standard corrosion test required by the approving agencies indicated in the Approval Charts. These tests cannot and do not represent all possible corrosive environments. Prior to installation, verify through the end-user that the coatings are compatible with or suitable for the proposed environment. For automatic sprinklers, the ENT coating is applied to all exposed exterior surfaces, including the waterway. For ENT coated sprinklers, the Belleville spring is exposed. freedom® residential concealed pendent sprinkler vk494 (k4.9) tecHnical data the viking corporation, 210 n industrial park drive, Hastings mi 49058 telephone: 269-945-9501 technical services: 877-384-5464 fax: 269-818-1680 email: techsvcs@vikingcorp.com visit the viking website for the latest edition of this technical data page www.vikinggroupinc.com Page 3 of 5 Form No. F_012116 17.04.20 Rev 17.2 approval chartviking vk494, 4.9 k-factor residential concealed pendent sprinkler for systems designed to nfpa 13d or nfpa 13r. for systems designed to nfpa 13, refer to the design criteria. for ceiling types refer to current editions of nfpa 13, 13r or 13d sprinkler base part number 1 sin npt thread size nominal k-factor maximum Water Wor- king pressureinchesmmU.s. metric 2 20759 VK494 1/2 15 4.9 70.6 175 psi (12 bar) max. coverage area 6 W X l ft. X ft. (m X m) flow Gpm (lpm) pressure psi (bar)Deflector to ceiling installation type listings and approvals3,5 minimum spacing ft. (m)155 °F (68 °C), 200 °F (93 °C) Temperature Rated Sprinklers 4 12 X 12 (3.7 X 3.7) 13 (49.2) 7.0 (0.48) Refer to Figure 2 Concealed with Cover Plate Assembly. See Footnote 9. See Footnotes 7,10, & 11 8 (2.4) 14 X 14 (4.3 X 4.3) 13 (49.2) 7.0 (0.48) 16 X 16 (4.9 X 4.9) 13 (49.2) 7.0 (0.48) 18 X 18 (5.5 X 5.5) 17 (64.4) 12.0 (0.83) 20 X 20 (6.1 X 6.1) 20 (75.7) 16.7 (1.15) footnotes 1 Part number shown is the base part number. For complete part number, refer to current Viking price schedule. 2 Metric K-factor measurement shown is when pressure is measured in Bar. When pressure is measured in kPa, divide the metric K-factor shown by 10.0. 3 This chart shows the listings and approvals available at the time of printing. Other approvals may be in process. Check with the manufacturer for any additional approvals. Refer also to Design Criteria. 4 Listed by Underwriter’s Laboratories, Inc. for use in the U.S., Canada, and European Union. 5 Meets New York City requirements, effective July 1, 2008. 6 For areas of coverage smaller than shown, use the “Flow” and “Pressure” for the next larger area listed. Flows and pressures listed are per sprinkler. The distance from sprinklers to walls shall not exceed one-half the sprinkler spacing indicated for the minimum “Flow” and “Pressure” used. 7 Cover Temperature Rating is 135 °F (57 °C). Cover Part No. 135041, 136421 (large diameter), or 153941 (square cover plate). 9 Other paint colors are available on request with the same listings as the standard finish colors. Listings and approvals apply for any paint manufacturer. Contact Viking for additional information. Custom colors are indicated on a label inside the cover assembly. Refer to Figure 3. 10 Accepted Cover Plate Finishes are: Polished Chrome, Brushed Chrome, Bright Brass, Antique Brass, Brushed Brass, Brushed Copper, Painted White, Painted Ivory, or Painted Black 9. 11 C-UL-US-EU Listed as corrosion resistant - Electroless Nickel PTFE (ENT) freedom® residential concealed pendent sprinkler vk494 (k4.9) tecHnical data the viking corporation, 210 n industrial park drive, Hastings mi 49058 telephone: 269-945-9501 technical services: 877-384-5464 fax: 269-818-1680 email: techsvcs@vikingcorp.com visit the viking website for the latest edition of this technical data page www.vikinggroupinc.com Page 4 of 5 Form No. F_012116 17.04.20 Rev 17.2 desiGn criteria (Also refer to the Approval Chart on page 3.) Ul listing requirements (c-Ul-Us-eU): When using Viking Residential Concealed Pendent Sprinkler VK494 for systems designed to NFPA 13D or NFPA 13R, apply the listed areas of cover-age and minimum water supply requirements shown in the Approval Chart. For systems designed to NFPA 13: The number of design sprinklers is to be the four contiguous most hydraulically demanding sprinklers. The minimum required discharge from each of the four sprinklers is to be the greater of the following: • The flow rates given in the Approval Chart for NFPA 13D and NFPA 13R applications for each listed area of coverage, or • Calculated based on a minimum discharge of 0.1 gpm/sq. ft. over the “design area” in accordance with sections 8.5.2.1 or 8.6.2.1.2 of NFPA 13. • Minimum distance between residential sprinklers: 8 ft. (2.4 m). note: concealed sprinklers must be installed in neutral or negative pressure plenums only. important: always refer to bulletin form no. f_080415 - best practices for residential sprinkler Handling and installation. also refer to form no. f_080614 for general care, installation, and maintenance information. viking sprinklers are to be in-stalled in accordance with the latest edition of viking technical data, the appropriate standards of nfpa and any other similar authorities Having Jurisdiction, and also with the provisions of governmental codes, ordinances, and standards, whenever applicable. final approval and acceptance of all residential sprinkler installations must be obtained from the authorities Having Jurisdiction. sprinkler and adapter assembly • protective cap removed • Use wrench 14047W/b** step 1: carefully slide the wrench sideways around the deflector and pins sprinkler Wrench part no. 14047W/b** ** a 1/2” ratchet is required (not available from viking) 2-1/4” (57 mm) diameter opening required in the ceiling. step 2: carefully press the wrench upward and turn slightly to ensure engagement with the sprinkler wrench flats. figure 1: sprinkler installation and proper Wrench Usage never install the sprinkler by applying the installation wrench across the frame arms. do not overtighten. Use only the designated sprinkler wrenches, viking part numbers 14047W/b** or 14031**. a leak tight seal should be achieved by turning the sprinkler clockwise 1 to 1-1/2 turns beyond finger tight. sprinkler wrench flat sprinkler frame arms freedom® residential concealed pendent sprinkler vk494 (k4.9) tecHnical data the viking corporation, 210 n industrial park drive, Hastings mi 49058 telephone: 269-945-9501 technical services: 877-384-5464 fax: 269-818-1680 email: techsvcs@vikingcorp.com visit the viking website for the latest edition of this technical data page www.vikinggroupinc.com Page 5 of 5 Form No. F_012116 17.04.20 Rev 17.2 figure 2: sprinkler dimensions and cover installation 1/2” (15 mm) npt 2-1/4”(58 mm)2-9/16” (65 mm)maximum 2-1/16” (52 mm)minimum 2-3/4” (70 mm) or 3-5/16” (84 mm)note: Upon sprinkler activation, the deflector descends to approximately 13/16” (21 mm) below the sprinkler body. figure 3: identification of custom paint for concealed covers All custom color painted cover plates will have an identifying label affixed to the inside of the cover that indicates the custom color and will have a representative sample (a paint dot) of the paint on the label.FACTORY APPLIE D C USTO M P AI NT COLORfigure 4: square cover assembly 15394 3-5/16” (84 mm) Replaces Form No. F_012116 Rev 17.1 (added alt. material for yoke) SPRINKLER PIPE CATALOG C O A S T TO COAST The best sprinkler pipe in the industry! ® Bull Moose Tube® is a customer focused, growth oriented manufacturer and marketer of tubular products, where success is based on a commitment to meeting the customer’s perception of quality. Our strength resides in our people working together to satisfy customers and to promote business growth by achieving superior financial performance. www.BullMooseTube.com sales@bullmoosetube.com 800.325.4467 SCHEDULE 10 SCHEDULE 40 EDDYTHREAD 40® EDDYLITE® EDDY FLOW® ULTRA EDDY® 2 Bull Moose Tube’s® “Eddy Pipe®” brand sprinkler pipe is produced to meet sprinkler pipe standards and applications. EDDY PIPE® THE SUPERIOR SPRINKLER PIPE ADVANTAGES OF BULL MOOSE TUBE® EDDY PIPE® FAMILY • All pipe products are UL Listed (for U.S. and Canada), and have been approved by Factory Mutual. • Excellent production and coating capabilities, tighter tolerances, and our unique steel properties make our pipe excellent for roll grooving, welding, threading, and plain end fittings. • All products are certified to ASTM A135 and A795 Type E, Grade A. • Available in specific cut to order lengths from regular mill rollings. • More popular sizes available with coating or bare. • Ultra Eddy®, Eddy Flow®, Eddylite®, and Eddythread 40® offer cost savings along with superior hydraulics without compromising service life. • Sprinkler pipe inventory stocked in Masury, Ohio; Gerald, Missouri; Casa Grande, Arizona; Kent, Washington; and Dallas, Texas. • All Bull Moose (black) sprinkler pipe includes our exclusive EDDY GUARD II® MIC preventative coating. • Bull Moose Tube® sprinkler pipe is FBCTM compatible. PRODUCTS • Schedule 10 and Schedule 40: FM approved and UL listed sprinkler pipe. • Eddythread 40®: Light threadable Schedule 40 replacement with corrosion resistance ratio of 1.0. • Eddylite®: Lightwall threadable with standard outside diameter. • Eddy Flow®: Cost effective replacement for Schedule 10. • Ultra Eddy®: Lightwall roll groovable pipe. • Bull Moose galvanized steel sprinkler pipe is hot dipped galvanized to meet ASTM A123 standards. All products are stencilled to meet FM & UL specifications. PROTECTION • Eddy Guard II®: Bull Moose Tube® is producing product that can resist bacteriological growth even after multiple rinse-outs. You know MIC corrosion can impact your installation and your property. Specify Bull Moose Tube® “Eddy Guard II®” and feel comfortable knowing that you are getting Eddy Pipe® product you trust with the bacteria resistance you need. Eddy Guard II® is NFPA 13 and NFPA 13R system compatible for use in hybrid systems as well as FM approved. All information contained herein is accurate as known at the time of publication. Bull Moose Tube® reserves the right to change product specifications without notice and without incurring obligation.3 Bull Moose Tube’s® Eddythread 40® is a lightweight replacement for Schedule 40 that has a Corrosion Resistance Ratio of 1. EDDYTHREAD 40® A LIGHTWEIGHT SCHEDULE 40 REPLACEMENT PIPE ADVANTAGES OF BULL MOOSE TUBE® EDDYTHREAD 40® • Has a Corrosion Resistance Ratio of 1.0. • Has a pressure rating of 300 psi. • Is lighter weight than Schedule 40. • Is approved by Factory Mutual and listed by Underwriters Laboratories. • Is produced in accordance to ASTM A135 and A795 Type E, Grade A. • Can be used with standard Schedule 40 threaded fittings, couplings, and valves. • Is produced from steel with excellent properties of strength and threadability. • Can be used in wet, preaction, and deluge type sprinkler systems. • Can be hot dipped galvanized to meet FM’s requirement for dry systems. • Offers lower freight costs. • Supplied with EDDY GUARD II® MIC preventative coating. 1819 Clarkson Road Chesterfield, MO 63017 Gerald, MO Kent, WA Casa Grande, AZ Dallas, TX Masury, OH For Additional Information Contact (800) 325-4467 Or From Canada Call: (800) 882-4666 www.bullmoosetube.com sales@bullmoosetube.com I.D. (IN) WEIGHT LB./FT BUNDLE SIZE NOMINAL PIPE SIZE (IN) O.D. (IN) CRR* WATER FILLED WEIGHT 1 1.295 1.083 1.00 1.461 1.860 70 1-1/4 1.650 1.418 1.00 2.070 2.754 51 1-1/2 1.900 1.654 1.00 2.547 3.468 44 2 2.375 2.123 1.00 3.308 4.842 30 EDDYTHREAD 40® SPECIFICATIONS PIPE PREPARATION For proper operation, all pipe surfaces should be cleaned prior to installation. In order to provide a leak-tight seat for the gasket, pipe surfaces should be free from indentations and projections from the end of the pipe to the groove. All loose paint, scale, dirt, chips, grease, and rust must be removed prior to installation. Failure to take these important steps may result in improper coupling assembly, causing leakage. Also, check the manufacturer’s instructions for the specific fitting used. *Corrosion Resistance Ratio per latest UL Directory Listing 5 Bull Moose Tube’s® Eddy Flow® is a specially engineered replacement for Schedule 10, offering better flow characteristics while providing design flexibility. This product is FM approved, as well as UL Listed (for U.S. and Canada) for roll grooving and welding. As an added benefit, it is more economical to use than Schedule 10 due to reduced delivery costs and ease of handling. Furthermore, Eddy Flow’s® larger ID provides an opportunity for downsizing and further cost savings. EDDY FLOW® THE COST EFFECTIVE REPLACEMENT FOR SCHEDULE 10 1819 Clarkson Road Chesterfield, MO 63017 Gerald, MO Kent, WA Casa Grande, AZ Dallas, TX Masury, OH For Additional Information Contact (800) 325-4467 Or From Canada Call: (800) 882-4666 www.bullmoosetube.com sales@bullmoosetube.com PIPE PREPARATION For proper operation, all pipe surfaces should be cleaned prior to installation. In order to provide a leak-tight seat for the gasket, pipe surfaces should be free from indentations and projections from the end of the pipe to the groove. All loose paint, scale, dirt, chips, grease, and rust must be removed prior to installation. Failure to take these important steps may result in improper coupling assembly, causing leakage. Also, check the manufacturer’s instructions for the specific fitting used. 1-1/4 1.660 1.530 1.98 1.222 2.019 61 1-1/2 1.900 1.728 3.44 1.844 2.860 61 2 2.375 2.203 2.78 2.330 3.982 37 2-1/2 2.875 2.705 1.66 2.809 5.299 30 3 3.500 3.334 1.00 3.361 7.144 19 4 4.500 4.310 1.00 4.968 11.290 19 ADVANTAGES OF BULL MOOSE TUBE® EDDY FLOW® • Certified to ASTM A135 and A795 Type E, Grade A. • FM approved for roll grooving and welding for use in wet systems. • UL Listed (for U.S. and Canada) for joining by welding or by listed rubber gasketed fittings for use in wet, dry, preaction, and deluge type sprinkler systems. • Lightweight – saves shipping costs and offers easier handling. • Can be used with roll grooved couplings or welded outlets for pressures up to 300 psi. • Can be supplied roll grooved or plain end. • Can be hot dipped galvanized to meet FM’s & UL requirement for dry systems. • Supplied with EDDY GUARD II® MIC preventative coating. EDDY FLOW® (ID) WEIGHT PER FT. NPS SIZE (IN) O.D. (IN) EDDY FLOW® CRR* BUNDLE SIZE WATER FILLED WT. *Corrosion Resistance Ratio per latest UL Directory Listing 7 BMT - EDDY PIPE® SIZES AVAILABLE 1819 Clarkson Road Chesterfield, MO 63017 Gerald, MO Kent, WA Casa Grande, AZ Dallas, TX Masury, OH For Additional Information Contact (800) 325-4467 Or From Canada Call: (800) 882-4666 www.bullmoosetube.com sales@bullmoosetube.com O.D. (in) I.D. (in) Empty Weight (lb/ft) Water-Filled Weight (lb/ft) C.R.R. O.D. (in) I.D. (in) Empty Weight (lb/ft) Water-Filled Weight (lb/ft) C.R.R. O.D. (in) I.D. (in) Empty Weight (lb/ft) Water-Filled Weight (lb/ft) C.R.R. O.D. (in) I.D. (in) Empty Weight (lb/ft) Water-Filled Weight (lb/ft) C.R.R. O.D. (in) I.D. (in) Empty Weight (lb/ft) Water-Filled Weight (lb/ft) C.R.R. O.D. (in) I.D. (in) Empty Weight (lb/ft) Water-Filled Weight (lb/ft) C.R.R. ULTRA EDDY® EDDY FLOW® SCHEDULE 10 EDDYLITE® EDDYTHREAD 40® SCHEDULE 40 1.315 1.660 1.900 2.375 1.201 1.546 1.786 2.261 0.868 1.107 1.274 1.604 1.359 1.920 2.360 3.344 2.17 1.40 1.11 1.00 1.660 1.900 2.375 2.875 3.500 4.500 1.530 1.728 2.203 2.705 3.334 4.310 1.222 1.844 2.330 2.809 3.361 4.968 2.019 2.860 3.982 5.299 7.144 11.290 1.98 3.44 2.78 1.66 1.00 1.00 1.315 1.660 1.900 2.375 2.875 3.500 4.500 1.097 1.442 1.682 2.157 2.635 3.260 4.260 1.410 1.810 2.090 2.640 3.530 4.340 5.620 1.820 2.518 3.053 4.223 5.893 7.957 11.796 15.27 9.91 7.76 6.27 4.92 3.54 2.50 1.315 1.660 1.900 2.375 1.137 1.482 1.712 2.177 1.260 1.617 1.967 2.617 1.700 2.364 2.965 4.230 0.13 0.08 0.12 0.16 1.295 1.650 1.900 2.375 1.083 1.418 1.645 2.123 1.461 2.070 2.547 3.308 1.860 2.754 3.468 4.842 1.00 1.00 1.00 1.00 1.315 1.660 1.900 2.375 2.875 3.500 4.500 1.049 1.380 1.610 2.067 2.469 3.068 4.026 1.680 2.270 2.720 3.660 5.800 7.580 10.800 2.055 2.918 3.602 5.114 7.875 10.783 16.316 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1 1-1/4 1-1/2 2 2-1/2 3 4NPS (IN) 9 Insta l l a t i o n & S p e c i f i c a t i o n M a n u a l and Fir e S p r i n k l e r C o n t r a c t o r s f or Architec t u r a l E n g i n e e r s Now listed for more types of applications than any other non-metallic system Introduction..................................................................................3 Combination of BlazeMaster® Products with Other CPVC and Solvent Cements.......................3 Where to Use BlazeMaster® Fire Sprinkler Systems................................................................3 Concealed Installations ...................................................................4 Exposed Installations (Where Sprinklers are Required).................4 Smooth, flat, horizontal ceilings .................................................4 Unfinished Basements .................................................................5 Factory Mutual..................................................................................8 The Loss Prevention Council ............................................................8 Sprinkler Head Temperature Ratings ..............................................9 Temperature/Pressure Ratings.........................................................9 Combustible Concealed Installations............................................9 NFPA 13R & 13D ...........................................................................9 Air Plenums.........................................................................................9 Canadian Installations ................................................................9 Ordinary Hazard Installations...........................................................9 Garage Installations........................................................................10 System Risers in NFPA 13, 13R and 13D Applications ...........................................................10 Underground Water Pressure Service...........................................11 Thrust Blocking ............................................................................12 Trenching ....................................................................................12 Snaking of Pipe ..........................................................................12 Backfilling ....................................................................................12 Outdoor Installations.......................................................................13 Updated UL Listing Information.....................................................13 Cut-In Procedure for System Modification or Repairs................14 Product Rating, Capabilities and Material Properties..................................................................16 Pressure Rating ................................................................................16 Pipe Dimensions & Weights............................................................16 Physical and Thermal Properties of BlazeMaster®CPVC ...........16 Hydraulic Design .............................................................................17 C Factor ......................................................................................17 Pipe Friction Loss ........................................................................17 Fittings Friction Loss ....................................................................17 Thermal Expansion and Contraction ......................................17-18 Pipe Deflection................................................................................19 Handling and Storage..........................................................20 Joining BlazeMaster® Pipe and Fittings with Red One-Step Solvent Cement.......................................21 Cutting..............................................................................................21 Deburring .........................................................................................21 Fitting Preparation...........................................................................21 Solvent Cement Application.........................................................21 Assembly ..........................................................................................21 Set and Cure Times.........................................................................22 Pressure Testing................................................................................23 Estimating One-Step Solvent Cement Requirements.................23 Hangers and Supports..........................................................23 Penetration of Studs and Joists........................................24 Wooden Studs and Joists...............................................................24 Metal Studs ......................................................................................24 Transition to Other Materials..............................................25 Support.............................................................................................25 Threaded Connections ..................................................................25 Flanged Connections.....................................................................25 Recommended Bolt Torque .....................................................25 Grooved Coupling Adapters ........................................................26 Other Design Criteria.............................................................26 Chemical Compatibility.................................................................26 A Note on Microbiologically Influenced Corrosion (MIC) .........27 Freeze Protection............................................................................27 Batt Insulation .............................................................................27 Antifreeze Solutions ...................................................................27 Estimating Antifreeze Solution Requirements .........................28 Painting ............................................................................................28 Maintenance...................................................................................28 Penetrating Fire Rated Walls and Partitions.................................28 Earthquake Bracing........................................................................28 Summary......................................................................................29 Dos....................................................................................................30 Don’ts ...............................................................................................30 2Noveon, Inc. Tabl e of Contents Introduction BlazeMaster®pipe and fittings are designed specifically for fire sprinkler systems. They are made from a specialty thermoplastic known chemically as post-chlorinated polyvinyl chloride (CPVC). BlazeMaster®pipe and fittings provide unique advantages in sprinkler installations including superior hydraulics, ease of joining, increased hanger spacing in comparison to other thermoplastics and ease of assembly. They also are based on a technology with a continuous and proven service history of more than 40 years. This installation manual provides instructions for handling and installing a BlazeMaster®fire sprinkler system as well as information regarding system design. It is intended as a supplement to basic, fundamental knowledge relating to the installation and/or repair of CPVC fire sprinkler systems. It also is intended to supplement installation instructions published by manufacturers of pipe and fittings. Before commencing installation, a user should understand and confirm applicable National Fire Protection Association (NFPA) guidelines and local code approval and installation requirements for CPVC fire sprinkler systems. BlazeMaster®CPVC pipe carries the markings of Underwriters Laboratories, Inc. (UL & C-UL) and Underwriters’ Laboratories of Canada (ULC), Factory Mutual (FM)*, The Loss Prevention Council (LPC), and the NSF International (NSF) for use with potable water. Refer to individual manufacturers’ installation instructions for specific listings and approvals. Noveon produces and sells CPVC compounds to licensed manufacturers of BlazeMaster®pipe & fittings (see back cover for contact information). When this design manual states, "refer to manufacturer’s installation instructions" please refer to the individual installation instructions published by each pipe and/or fittings manufacturer. For additional information regarding the BlazeMaster®product line, please refer to the internet website, www.blazemaster.com. An electronic version of this installation guide, the most current product compatibility information, the BlazeMaster®Blaster newsletter, and other BlazeMaster®fire sprinkler systems information can be found at this site. Combination of BlazeMaster®Products with Other CPVC and Solvent Cements All BlazeMaster®pipe, fittings and solvent cements have been evaluated and are listed for combination regardless of the licensed manufacturer that produces the products. The BlazeMaster®products’ listing does not include the combination of BlazeMaster®CPVC pipe with other types of specially listed CPVC fire sprinkler pipes, fittings and solvent cements. Where to Use BlazeMaster® Fire Sprinkler Systems BlazeMaster®CPVC pipe and fittings are Listed by Underwriters Laboratories (UL & C-UL) and Underwriters Laboratories of Canada (ULC) for use in: •Light Hazard occupancies as defined in the Standard for Installation of Sprinkler Systems, NFPA 13. •Residential occupancies as defined in the Standard for Installation of Sprinkler Systems in Residential Occupancies up to Four Stories in Height, NFPA 13R. •Residential occupancies as defined in the Standard for Sprinkler Systems in One and Two Family Dwellings and Manufactured Homes, NFPA 13D. •Air plenums, as defined by the Installation of Air Conditioning and Ventilating Systems, NFPA 90A. •Underground Water Pressure Service, NFPA 24. •System risers in residential buildings up to four stories in height, NFPA 13R and 13D. •See UL Fire Protection Equipment Directory, categories VIWT and HFYH. BlazeMaster®fire sprinkler systems shall be employed in wet-pipe systems only. (A wet-pipe system contains water and is connected to a water supply so that the water will discharge immediately when the sprinkler is opened.) 3 Noveon, Inc. *As manufactured by Harvel, IPEX, Thompson and Tyco. BlazeMaster®CPVC pipe and fittings must never be used in a system using compressed air or other gases. National Fire Protection Association Standards 13, 13R, 13D, and NFPA 24 must be referenced and followed for design and installation requirements in conjunction with this design manual. Concealed Installations With concealed installation the minimum protection shall consist of one layer of 3/8" (9.5 mm) gypsum wallboard, or a suspended membrane ceiling with lay-in panels or tiles having a weight of not less than 0.35 pounds per square foot (1.7 kg per square meter) when installed with metallic support grids, or 1/2" (12.7 mm) plywood soffits. For residential occupancies defined in NFPA 13R and 13D, the minimum protection may consist of one layer of 1/2" (12.7 mm) plywood. During periods of remodeling and renovation, appropriate steps must be taken to protect the piping from fire exposure if the ceiling is temporarily removed. Exposed Installations (Where Sprinklers are Required) Note: It is always acceptable to install BlazeMaster®products in areas where sprinklers are not required. Reference manufacturer’s installation instructions. As an alternative to the protection requirements, BlazeMaster®pipe and fittings may be installed without protection (exposed), subject to the following additional limitations: Smooth, flat, horizontal ceilings 1. Exposed piping is to be installed below a smooth, flat, horizontal ceiling construction. 2. Listed Quick-Response pendent sprinklers having deflectors installed within 8 inches (203 mm) from the ceiling or Listed Residential pendent sprinklers located in accordance with their Listing and a maximum distance between sprinklers not to exceed 15 feet (4.57 m). 3. Listed Quick Response horizontal sidewall sprinklers having deflectors installed within 6 inches (152 mm) from the ceiling and within 4 inches (101 mm) from the sidewall or Listed Residential horizontal sidewall sprinklers located in accordance with their Listing and a maximum distance between sprinklers not to exceed 14 feet (4.27 m). 4. Exposed pipe employing Listed Quick Response upright heads shall be installed not more than 7 1/2 inches (190 mm) from the ceiling to the centerline of the pipe. Upright heads shall be installed having the deflectors within 4 inches (101 mm) from the ceiling and a maximum distance between sprinklers not to exceed 15 feet (4.57 m). For upright heads, the distance from the centerline of a sprinkler head to a hanger shall be 3 inches (76.2 mm). 5. Where extended coverage sprinklers are desired to be used, BlazeMaster®pipe and fittings may be used subject to the following additional limitations: a)Listed pendent, light hazard, quick response, extended coverage sprinklers, 155°F maximum temperature rating having deflectors installed within 8 in. from the ceiling and a maximum distance between sprinklers not to be less than 15 ft. and not to exceed 20 ft. with an application density of at least 0.10 gpm/sq. ft. b)Listed pendent residential sprinklers, 155°F maximum temperature rating having deflectors installed within 8 in. from the ceiling and a maximum distance between sprinklers not to be less than 15 ft. and not to exceed 20 ft. with an application density of at least 0.10 gpm/sq. ft. c)Listed horizontal sidewall, light hazard, quick response, extended coverage sprinklers, 165°F maximum temperature rating having deflectors installed within 6 in. from the ceiling and within 4 in. from the sidewall and a maximum distance between sprinklers not to be less than 14 ft. and not to exceed 18 ft. with an application density of at least 0.10 gpm/sq. ft. 4Noveon, Inc. d)Listed horizontal sidewall residential sprinklers, 165°F maximum temperature rating having deflectors installed within 6 in. from the ceiling and within 4 in. from the sidewall and a maximum distance between sprinklers not to be less than 14 ft. and not to exceed 18 ft. with an application density of at least 0.10 gpm/sq. ft. e) When using fittings in the 1 1⁄2 in. and greater size, only schedule 80 fittings may be used. f) The end use application is limited to unobstructed construction. g) All solvent cement joints shall be made with BlazeMaster®One Step Solvent Cement (TFP-500, FS-5, BM-5). Unfinished Basements BlazeMaster®CPVC pipe and fittings may be installed without protection (exposed) in unfinished basements in accordance with NFPA 13D when subject to the following additional limitations: 1. The ceiling shall be horizontal and constructed utilizing nominal 2 in. x 10 in. solid wood joists on 16 in. centers. OR The ceiling shall be horizontal and constructed utilizing nominal 2 in. x 12 in. solid wood joists on 16 in. centers. When installing BlazeMaster CPVC pipe and fittings in conjunction with 2 in. x 12 in. solid wood joists, the maximum system working pressure under flowing conditions shall not exceed 100 psi and the maximum system working pressure under static (nonflowing) conditions shall not exceed 175 psi. 5 Noveon, Inc. Basement Installation with Center Wall Riser with Center Room Main Noveon, Inc.6 Basement Installation with Riser in Corner Basement Installation with Center Wall Riser with Main at Wall 2. The distance from the floor to the bottom of the solid wood joists shall be between 7 ft. and 8 ft. 3. Listed residential pendent sprinklers with a maximum temperature rating of 155°F and a minimum K-factor of 3.0 are to be used for this type of installation. The maximum sprinkler spacing shall not exceed 12 feet. The system is to be designed based upon the Listed flows for the sprinkler selected except that the flow for a single sprinkler flowing is to be not less than 10 gpm and the flow for multiple sprinklers flowing is to be not less than 8 gpm per sprinkler. The sprinklers are to be installed with their deflectors a maximum of 13/4 in. below the bottom of the solid wood joists in anticipation of future installation of a finished ceiling. (reference NFPA 13D, Section 8.2.5, 2002 Edition) 4. All system mains shall be run perpendicular to the joists. All branch lines shall be run parallel to the joists. 5. All solvent cement joints shall be made with BlazeMaster One Step Solvent Cement (TFP-400, TFP-500, FS-5, BM-5). 6. When the total protected area exceeds 1,000 square feet, blocking shall be utilized to divide the area into individual compart- ments not exceeding 1,000 square feet. The maximum length along the joist shall not exceed 32 feet. When the length exceeds 32 feet, blocking shall be utilized. The blocking shall be constructed of minimum 1/2 in. plywood and shall be the full depth of the wood joists. It is acceptable for items such as piping, wires, ducts, etc. to penetrate the blocking. The gap between the item penetrating the blocking and the blocking should be minimized. For installations where the gap exceeds 1/4 in., the gap shall be filled with insulation, caulking, or other suitable material. 7. When installing BlazeMaster CPVC pipe and fittings perpendicular (system mains) to the solid wood joists, listed support devices for thermoplastic sprinkler piping or other listed support devices shall be used which mount the piping directly to the bottom of the solid wood joists. As an alternative to mounting the pipe and fittings below the solid wood joists, it is also acceptable to cut holes in the solid wood joists at or below the center of the depth of the solid wood joist for support - the holes should be oversized to allow for movement and located to not impair the structural integrity of the joists. CAUTION:When drilling holes in the solid wood joists, the structural integrity must be maintained. Consult the Authority Having Jurisdiction (AHJ) or building code for requirements. 7 Noveon, Inc. 8. When installing BlazeMaster CPVC pipe and fittings parallel (branch lines) to the solid wood joists, the pipe and fittings shall be installed in the cavity below the bottom of the ceiling and above the bottom of the joist. The branch lines shall be located at or below the center of the depth of the solid wood joist. The pipe shall be installed utilizing listed support devices for thermoplastic sprinkler piping or other listed support devices which mount the piping directly to nominal 2 in. wood blocking or listed support devices for thermoplastic sprinkler piping which offset the pipe a nominal distance of 11/2 in. from the solid wood joists. Use of BlazeMaster CPVC pipe and fittings is limited to basements where the quantity and combustibility of contents is low and fires with relatively low rates of heat release are expected. For additional information regarding the assembly and installation of BlazeMaster CPVC pipe and fittings, please refer to the manufacturer's installation instructions. Factory Mutual Factory Mutual (FM) insured properties require the pipe to be protected by a permanent non- removable fire resistant barrier. Exposed pipe and drop in ceiling panels are not acceptable. The Loss Prevention Council Use of BlazeMaster®CPVC Fire Sprinkler Systems in Accordance with The Loss Prevention Council (LPC) Section 22 “List of Approved Products and Services” and Section 5 of BS 5306: Part II The Loss Prevention Certification Board Listing is as follows: 1. The ‘scope of use’ of plastic pipe should be agreed between the purchaser, authority having jurisdiction, and/or insurer. 2. Use of plastic pipe and fittings is subject to water authority agreement for the territory concerned. 3. LPCB Approved quick response sprinklers shall be used with exposed (i.e. fire exposure) plastic pipe and fittings. 4. Plastic pipe and fittings are suitable for use only with wet pipe systems. 5. Care should be exercised to ensure that joints are adequately cured, in accordance with the manufacturer’s installation instructions, prior to pressurization. 6. Plastic pipe and fittings shall not be installed outdoors. 7. Where plastic pipe and fittings are exposed (i.e. fire exposure), the system shall be installed close to a flat ceiling construction. 8Noveon, Inc. Branches Supported with Blocking Branches Supported with Hangers 8. Sprinkler systems which employ plastic pipe and fittings shall be designed where possible to ensure no ‘no flow’ sections of pipework in the event of sprinkler operation. The Loss Prevention Certification Board listing applies to Light Hazard Classifications B.S. 5306: Part 2, Section 5.2 fall within the scope of NFPA 13, 13R and 13D. In addition, BlazeMaster®fire sprinkler systems can be installed in certain ordinary classification (BS 5306: Part 2, Section 5.3) such as offices, retail shops and department stores when installed in accordance with Section 22 of LPC “List of Approved Products and Services”. BlazeMaster®pipe and fittings should not be used in high hazard applications (BS 5306: Part 2, Section 5.4) and ordinary hazard applications where the fuel load or rate of heat release is high, such as boiler rooms, kitchens, manufacturing areas, and certain warehouse applications. Sprinkler Head Temperature Ratings BlazeMaster®pipe and fittings shall be used in sprinkler systems employing sprinkler heads rated 170°F (77°C) or lower, for pendent and horizontal sidewall heads. Quick-Response upright heads shall be rated at 155°F (68°C) or less. Te mperature/Pressure Rating BlazeMaster®pipe and fittings (3/4" – 3" (20 – 80 mm)) are rated for continuous service of 175 psi (1207 kPa) at 150°F (65°C). BlazeMaster®pipe and fittings are suitable for use in areas where ambient temperatures are within the range of 35°F (2°C) to 150°F (66°C). BlazeMaster®pipe can be installed in an area, such as an attic, where the temperature will exceed 150°F (66°C) if ventilation is provided or if insulation is used around the pipe to maintain a cooler environment. BlazeMaster®piping systems must be laid out so that the piping is not closely exposed to devices that generate heat in excess of 150°F (66°C) such as light fixtures, ballasts and steam lines. If the installation is in an area subject to freezing temperatures, the sprinkler system must be protected from freezing. A frozen system will not only be deactivated, but the pressures that may build up can cause the sprinkler heads to open or damage the pipes. Combustible Concealed Installations BlazeMaster®pipe and fittings must never be installed in combustible concealed spaces requiring sprinklers, as referenced in NFPA 13. EXCEPTION:Specially listed sprinkler heads exist that have been tested and are listed for use with BlazeMaster®products in combustible concealed spaces requiring sprinklers. When using BlazeMaster®products in these applications always follow the sprinkler head manufacturers’ installation guidelines. NFPA 13R and 13D NFPA 13R and 13D permit the omission of sprinklers from combustible concealed spaces and BlazeMaster®pipe and fittings may be installed in these areas when sprinklering residential occupancies according to these standards. Air Plenums BlazeMaster®pipe and fittings are approved for use in air plenums. BlazeMaster®pipe and fittings have been investigated by UL per the requirements of UL 1887 and found to comply with the combustibility requirements for thermoplastic sprinkler pipe as described in the Standard for Installation of Air Conditioning and Ventilating Systems, NFPA 90A and various model mechanical codes. Note:BlazeMaster®pipe and fittings may be installed in the plenum adjacent to, but not over, an opening in the ceiling such as ventilation grills. Canadian Installations (ULC & C-UL) BlazeMaster®CPVC products are listed under CAN/ULC Standard S102.2M for flame spread of 5, smoke development of 15, and fuel contribution of 0 meeting the National Building Code of Canada. Ordinary Hazard Installations Section 6.3.6.2 of NFPA 13 (2002 Edition) permits the use of pipe or tube listed for light hazard occupancies to be installed in ordinary hazard rooms of otherwise light hazard occupancies where the room does not exceed 400 ft2 (37 m2). BlazeMaster®CPVC pipe and fittings can be installed in these installations in accordance with the manufacturer’s installation instructions and this design manual. 9 Noveon, Inc. Garage Installations When installed concealed, BlazeMaster®CPVC pipe and fittings may be used to protect 13R garages per the following requirements: 1. Minimum protection shall consist of either one layer of 3/8" (9.5 mm) thick gypsum or 1/2" (12.7 mm) thick plywood. 2. Listed pendent or sidewall sprinklers with a maximum temperature rating of 170°F (77°C) shall be utilized. All sprinklers shall be installed per the manufacturer’s published installation instructions. 3. The system shall be installed per the requirements of NFPA 13R. 4. The BlazeMaster ®CPVC sprinkler pipe and fittings shall be installed per the manufacturer’s installation instructions and this design manual. Note:NFPA 13D, Section 8.6.4 (2002 Edition) states: “Sprinklers shall not be required in garages, open attached porches, carports, and similar structures". Since sprinklers are not required in NFPA 13D garages, these installations do not fall within the scope of the Listing. However, BlazeMaster® CPVC pipe and fittings may be installed in NFPA 13D garages with the approval of the local authority having jurisdiction. System Risers in NFPA 13, 13R and 13D Applications BlazeMaster®CPVC pipe and fittings may be used as system risers in accordance with NFPA 13, 13D and 13R when subject to the following limitations: 1. When installed protected (concealed), the minimum protection shall consist of either one layer of 3/8 in. (9.5 mm) thick gypsum wallboard or 1/2 in. (12.7 mm) thick plywood. 2. When installed without protection (exposed), the following limitations shall apply: Note:Only NFPA 13R and 13D applications may be installed without protection (exposed). a) The riser shall be installed below a smooth, flat, horizontal ceiling construction. A Listed residential pendent sprinkler is to be installed with its deflector at the distance from the ceiling specified in the sprinkler Listing. OR The riser shall be installed below a horizontal unfinished basement ceiling (in accordance with NFPA 13D) constructed utilizing nominal 2 in. x 10 in. or nominal 2 in. x 12 in. exposed solid wood joists on 16 in. centers. A Listed residential pendent sprinkler is to be installed with its deflector a maximum of 1-3/4 in. below the bottom of the solid wood joist in anticipation of future installation of a finished ceiling. • When installing BlazeMaster CPVC pipe and fittings in conjunction with 2 in. x 12 in. solid wood joists, the maximum system working pressure under flowing conditions shall not exceed 100 psi and the maximum system working pressure under static (nonflowing) conditions shall not exceed 175 psi. b) A Listed residential pendent sprinkler is to have a maximum temperature rating of 155°F and a minimum K-factor of 3.0 is to be installed at a maximum horizontal distance of 12 inches from the centerline of the riser. The system is to be designed based upon the Listed flows for the sprinkler selected except that the flow for a single sprinkler flowing is to be not less than 10 gpm and the flow for multiple sprinklers flowing is to be not less than 8 gpm per sprinkler. c) The riser shall be supported vertically within 2 feet of the ceiling or bottom of the joist. d) The minimum riser diameter shall be 1 in. and the maximum riser diameter shall be 2 in. e) The maximum distance between the wall(s) and the outside surface of the riser pipe shall be 11⁄2 in. 10Noveon, Inc. f) All solvent cement joints shall be made with BlazeMaster One Step Solvent Cement (TFP-500, FS-5, or BM-5). 3. The system shall be installed per the requirements of NFPA 13, Sections 9.2.5 (2002 Edition), Support of Risers. 4. The BlazeMaster ®CPVC sprinkler pipe and fittings shall be installed per the manufacturer's installation and design manual. 5. Risers shall be supported by pipe clamps or by hangers located on the horizontal connection close to the riser. Only Listed hangers and clamps shall be used. 6. Vertical lines must be supported at intervals, described in 7 & 8 below, to avoid placing excessive load on a fitting at the lower end. Do this by using riser clamps or double bolt pipe clamps Listed for this service. The clamps must not exert compressive stresses on the pipe. It is recommended that the clamps should be located just below a fitting so that the shoulder of the fitting rests against the clamp. If necessary, a coupling can be modified and adhered to the pipe as a bearing support such that the shoulder of the fitting rests on the clamp. Follow the manufacturer's recommended cure time. WARNING: Modified riser collar shall only be used to provide support to the riser and shall not be used to join two pieces of pipe. 7. Do not use riser clamps that squeeze the pipe and depend on compression of the pipe to support the weight. 8. Hangers and straps shall not compress, distort, cut or abrade the piping and shall allow for free movement of the pipe to allow for thermal expansion and contraction. 9. Maintain vertical piping in straight alignment with supports at each floor level, or at 10 feet (3.05 m) intervals, whichever is less. 10. CPVC risers in vertical shafts or in buildings with ceilings over 25 feet (7.62 m), shall be aligned straightly and supported at each floor level, or at 10 feet (3.05 m) intervals, whichever is less. Underground Water Pressure Service Both pipe and fittings may be used in underground water pressure service installations per the following requirements: 1. ASTM D 2774, Standard Recommended Practice for Underground Installation of Thermoplastic Pressure Piping, 2. ASTM F 645, Standard Guide for Selection, Design and Installation of Thermoplastic Water Pressure Piping Systems, and 3. The system shall be installed per the requirements of NFPA 24. 4. The BlazeMaster ®CPVC sprinkler pipe and fittings shall be installed per the manufacturer’s installation instructions and this design manual. 11 Noveon, Inc. Figure 2: Coupling Modification for Riser Collar Modified BlazeMaster® CPVC Coupling Adhered to Pipe Snug but not Tight Strut to Wall Plastic Coupling or Collar Adhered to Pipe Side View Cut Perpendicular to Seat Top View Cut Above Seat Figure 1: Field Modification for Riser Collar for Vertical Use Thrust Blocking If thrust blocks are utilized they should be designed per NFPA 24, Section 10.8.2 (2002 Edition). Note: BlazeMaster®fire sprinkler systems utilize a solvent cement joining method. As such, thrust blocks are not required with BlazeMaster®CPVC pipe and fittings in underground water pressure service. Reference NFPA 24, Section A.10.8.1.1 (2002 Edition). Trenching The trench should be of adequate width to allow convenient installation, while at the same time being as narrow as possible. Minimum trench widths may be utilized by joining pipe outside of the trench and lowering it into the trench after adequate joint strength has been achieved. (NOTE: Refer to the recommended set and cure time tables for solvent cement joints). Trench widths will have to be wider where pipe is joined in the trench or where thermal expansion and contraction is a factor. See section titled “Snaking of Pipe”. •Water filled pipe should be buried at least 12 inches (305 mm) below the maximum expected frost line. •It is recommended that BlazeMaster®piping be run within a metal or concrete casing when it is installed beneath surfaces that are subject to heavy-weight or constant traffic such as roadways and railroad tracks. The trench bottom should be continuous, relatively smooth and free of rocks. Where ledge rock, hardpan or boulders are encountered, it is necessary to protect the pipe from damage. Use a minimum of 4 inches (102 mm) of clean soil, sand, crushed stone or other approved material as referenced in ASTM D 2774. Sufficient cover must be maintained to keep external stress levels below acceptable design stress. Reliability and safety of service is of major importance in determining minimum cover. Local, state and national codes may also govern. Snaking of Pipe After BlazeMaster®CPVC pipe has been solvent welded, it is advisable to snake the pipe according to the below recommendations beside the trench during its required curing time. BE ESPECIALLY CAREFUL NOT TO APPLY ANY STRESS THAT WILL DISTURB THE UNDRIED JOINT.This snaking is necessary in order to allow for any anticipated thermal movement that could take place in the newly joined pipeline. Snaking is particularly necessary on the lengths that have been solvent welded during the late afternoon of a hot summer day, because their drying time will extend through the cool of the night when thermal contraction of the pipe could stress the joints to the point of pull out. This snaking is also especially necessary with pipe that is laid in its trench (necessitating wider trenches than recommended) and is back-filled with cool earth before the joints are thoroughly dry. Backfilling Note: Underground pipe shall be thoroughly inspected and tested for leaks prior to backfilling. Backfill material should be placed over pipe sections only, leaving the joints exposed during testing. Ideally, backfilling should only be done early in the morning during hot weather when the line is fully contracted and there is no chance of insufficiently dried joints being subjected to contraction stresses. The pipe should be uniformly and continuously supported over its entire length on firm, stable material. Blocking should not be used to change pipe grade or to intermittently support pipe across excavated sections. 12Noveon, Inc. 2 Loop Lengths 1 Loop Length Offset Offset CenterlinePipe Figure 3: Snaking of Pipe Pipe is installed in a wide range of sub-soils. These soils should not only be stable but applied in such a manner to physically shield the pipe from damage. Attention should be given to local pipe laying experience that may indicate particular pipe bedding problems. Backfill materials free of rocks with a particle size of 1/2" (12.7 mm) or less should be used to surround the pipe with 6" (152 mm) to 8" (203 mm) of cover. It should be placed in layers. Each soil layer should be sufficiently compacted to uniformly develop lateral passive soil forces during the backfill operation. It may be advisable to have the pipe under hydraulic pressure, 15 to 25 psi (103 – 172 kPa) during the backfilling. Vibratory methods are preferred when compacting sand or gravel. Best results are obtained when the soils are in a nearly saturated condition. Where water flooding is used, the initial backfill should be sufficient to insure complete coverage of the pipe. Additional material should not be added until the water flooded backfill is firm enough to walk on. Care should be taken to avoid floating the pipe. Sand and gravel containing a significant proportion on fine-grained material, such as silt and clay, should be compacted by hand or, preferably by mechanical tamper. The remainder of the backfill should be placed and spread in approximately uniform layers in such a manner to fill the trench completely so that there will be no unfilled spaces under or about the rocks or lumps of earth in the backfill. Large or sharp rocks, frozen clods and other debris greater than 4" (102 mm) in diameter should be removed. Rolling equipment or heavy tampers should only be used to consolidate the final backfill. Outdoor Installations BlazeMaster®pipe and fittings are not listed for exposed, outdoor applications. Updated UL Listing Information BlazeMaster®fire sprinkler system’s listings can change. For a current list log on to www.blazemaster.com. 13 Noveon, Inc. Loop Offset in Inches for Contraction: Maximum Temperature Variation, °F, Between Time of Solvent Welding and Final Use Loop Length 10° 20° 30° 40° 50° 60° 70° 80° 90° 100° 20 Feet 3" 4" 5" 5" 6" 6" 7" 7" 8" 8" 50 Feet 7" 9" 11" 13" 14" 16" 17" 18" 19" 20" 100 Feet 13" 18" 22" 26" 29" 32" 35" 37" 40" 42" Loop Offset in mm for Contraction: Maximum Temperature Variation, °C, Between Time of Solvent Welding and Final Use Loop Length (12°) (7°) (1°) 4° 10° 16° 21° 27° 32° 38° 65.6 Meters 76.2 102 127 127 152 152 178 178 203 203 164 Meters 178 229 279 330 356 406 432 457 483 508 328 Meters 330 457 559 660 737 813 889 940 1016 1067 At times it may become necessary to make modifications to existing CPVC fire sprinkler systems. This can be done safely when the proper procedures are followed. The following procedure has been developed to assure that the modifications are done successfully. Prior to making system cut-ins on existing systems, care should be used to review proper joining procedures and to FOLLOW CUT-IN CURE SCHEDULES to ensure the highest system integrity. Several methods can be utilized to tie into an existing system using a socket style tee fitting in combination with the use of socket unions, grooved coupling adapters, and flanges. Regardless of the method used, the following points must be followed to ensure the highest integrity: •Using proper tools, the cut-in should be made on the smallest diameter pipe section (that is capable of adequately supplying the system changes) in close proximity to the modification being made. This approach will expedite cure times prior to pressure testing. •The cut-in connection to the existing system should be made first, prior to proceeding with additional work. •Existing lines must be drained adequately prior to solvent cementing. Use a Drain Vac unit to be sure all water is removed from the system (moisture can slow the cure time and reduce joint strength). •Carefully review and follow manufacturer’s solvent cementing procedures for proper joining techniques prior to commencing with cut-in (pipe must be cut square to proper length, deburred, beveled and dry to ensure proper insertion depth and highest integrity). •Carefully measure and cut pipe to proper length to ensure complete insertion during assembly (check the dry fit of the components being joined). •Note:During assembly of the cut-in tee (and other components) it is important to make a one-quarter turn when inserting the pipe into the fitting per the manufacturer’s assembly instructions, particularly on 11⁄2 " pipe sizes and larger. This may require the use of several components assembled in combination with the cut-in tee to create a short spool piece assembly. This can be accomplished by using socket unions, flanges, or grooved coupling adapters that will ensure that a one-quarter turn can be obtained on all pipe connections being joined. •Prior to applying the solvent cement, use a clean dry rag to wipe moisture and dirt from the fitting socket and the pipe end (the presence of moisture on the joining surfaces will reduce joint integrity). •Use a new can of solvent cement when making cut-in connections (verify expiration dates stamped on can prior to use). 14Noveon, Inc. Cut-In Procedure for System Modification or Repairs Noveon, Inc.15 •After all work is completed, the cut-in joints must be allowed to cure properly prior to pressure testing as shown in the table below. •After work is completed and cut-in cure times are met, inspect work for proper alignment and hanger placement prior to pressure testing. •After cut-in cure times are met,the system must be slowly filled with water and the air bled from the furthest and highest sprinkler heads before test pressure is applied (refer to manufacturer’s installation instructions regarding Hydrostatic Testing). •After cut-in cure times are met and the air is bled from the system,it is recommended that portion of the sprinkler system containing the cut-in tee be pressure tested. Prior to pressure testing, the system must be sectioned off to its smallest area using floor valves, etc., to isolate the cut-in area. It is further recommended that the test pressure applied should not exceed 50 psi over the system pressure. This approach will minimize the potential for water damage should a leak occur. WARNING: AIR OR COMPRESSED GAS MUST NEVER BE USED FOR PRESSURE TESTING Cut-Ins Minimum Cure Prior to Pressure Testing Ambient Temperature During Cure Pipe Size 60°F to 120°F 40°F to 59°F 0°F to 39°F 3/4" 1 hour 4 hour 48 hour 1" 1 1⁄2 hour 4 hour 48 hour 11⁄4 " & 11⁄2 "3 hour 32 hour 10 days 2" 8 hour 48 hour * 21⁄2 " & 3" 24 hour 96 hour * * Solvent cement can be applied at temperatures below 40°F for pipe 2" in size and larger, however the temperature of the system must be raised to 40°F or higher and allowed to cure per the above recommendations prior to pressure testing. When bringing cement, pipe or fittings in from the outside, be sure they are brought up to room temperature before using the 60°F to 120°F cure schedule. Cut-In Procedure for System Modification or Repairs cont. Noveon, Inc. Product Rating, Capabilities and Material Properties Pressure Rating BlazeMaster®pipe and fittings (3/4" (20mm) – 3" (80 mm)) are rated for continuous service of 175 psi (1207 kPa) at 150°F (65°C). Pipe Dimensions & Weights BlazeMaster®pipe is produced in SDR 13.5 dimensions. SDR, or standard dimensional ratio, means the pipe wall thickness is directly proportional to the outside diameter. This results in all diameters carrying the same pressure capability. BlazeMaster®pipe is produced to the specifications of ASTM F 442. BlazeMaster®fittings are produced to ASTM F 437, F 438, or F 439 specifications depending on the size and configuration. 16 BlazeMaster®Pipe Dimensions & Weights SDR 13.5 (ASTM F 442) Nominal Average Average Pounds Kilograms Pounds Kilograms Size OD ID Per Foot Per Meter Per Foot Per Meter Inches mm Inches mm Inches mm Empty Empty H2O Filled H2O Filled 3/4 20.0 1.050 26.7 .874 22.2 0.168 0.250 0.428 0.637 1 25.0 1.315 33.4 1.101 28.0 0.262 0.390 .0675 0.100 1 1/4 32.0 1.660 42.2 1.394 35.4 0.418 0.622 1.079 1.606 1 1/2 40.0 1.900 48.3 1.598 40.6 0.548 0.816 1.417 2.109 2 50.0 2.375 60.3 2.003 50.9 0.859 1.278 2.224 3.310 2 1/2 65.0 2.875 73.0 2.423 61.5 1.257 1.871 3.255 4.844 3 80.0 3.500 88.9 2.950 75.0 1.867 2.778 4.829 7.186 Physical and Thermal Properties of BlazeMaster®CPVC Property CPVC ASTM Specific Gravity 1.53 D 792 IZOD Impact Strength (ft. lbs./inch, notched) 3.0 D 256A Modulus of Elasticity, @ 73°F, psi 4.23 x 10 5 D 638 Ultimate Tensile Strength, psi 8,000 D 638 Compressive Strength, psi 9,600 D 695 Poisson’s Ratio .35 - .38 - Working Stress @ 73°F, psi 2,000 D 1598 Hazen-Williams C Factor 150 _ Coefficient of Linear Expansion in./(in. °F) 3.4 x 10 -5 D 696 Thermal Conductivity BTU/hr./ft.2/°F/in. 0.95 C 177 Limiting Oxygen Index 60% D 2863 Electrical Conductivity Non Conductor Note: The above average OD and average ID information is per ASTM F442. Check with individual manufacturers for actual OD and ID information. Noveon, Inc. Hydraulic Design C Factor Hydraulic calculations for the sizing of BlazeMaster® pipe and fitting shall be calculated using the Hazen-Williams C factor of 150. Thermal Expansion and Contraction BlazeMaster®CPVC pipe, like all piping materials, expand and contract with changes in temperature. The coefficient of linear expansion is: 0.0000340 inch/inch-°F (0.000062 cm / cm °C). Lineal expansion is the same for all pipe diameters. A 25°F change in temperature will cause an expansion of 1/2 inch for a 50 foot straight run of BlazeMaster®pipe.For most operating and installation conditions, expansion and contraction can be accommodated at changes in direction of the pipe run. However, in certain instances, expansion loops or offsets may be required when installing long, straight runs of pipe. Pipe Friction Loss Pipe friction loss calculations shall be made according to NFPA 13 Section 14.4 (2002 Edition). Fittings Friction Loss The following table shows the allowance for friction loss for fittings, expressed as equivalent length of pipe. 17 = = Loop length (in.) = Modulus of elasticity at maximum temperature (psi) = Working stress at maximum temperature (psi) = Outside diameter of the pipe (in.) = Change in length due to change in temperature (in.) 3 ED (∆L) 2S ∆L E S D Expansion Loop Formula Allowance for Friction Loss in Fittings (SDR 13.5 Equivalent Pipe) 3/4" (20mm) 1" (25mm) 1 1/4" (32mm) 1 1/2" (40mm) 2" (50mm) 2 1/2" (65mm) 3" (80mm) Tee Branch 3' (0.914m) 5' (1.52m) 6' (1.83 m) 8' (2.44m) 10' (3.05m) 12' (3.66m) 15' (4.57m) Elbow 90° 7' (2.13m) 7' (2.13m) 8' (2.44m) 9' (2.74m) 11' (3.35m) 12' (3.66m) 13' (3.96m) Elbow 45° 1' (0.305m) 1' (0.305m) 2' (0.610m) 2' (0.610m) 2' (0.610m) 3' (0.914m) 4' (1.220m) Coupling 1' (0.305m) 1' (0.305m) 1' (0.305m) 1' (0.305m) 1' (0.305m) 2' (0.610m) 2' (0.610m) Tee Run 1' (0.305m) 1' (0.305m) 1' (0.305m) 1' (0.305m) 1' (0.305m) 2' (0.610m) 2' (0.610m) Modulus of Elasticity & Stress vs. Temperature Temperature F 73 80 90 100 110 120 140 150 Modulus of Elasticity 4.23 4.14 3.99 3.85 3.70 3.55 3.23 3.08 “E” x 105 (psi) Working Stress 2,000 1,875 1,715 1,560 1,415 1,275 1,000 875 “S” (psi) 18Noveon, Inc. Thermal Expansion in Inches Length of Run in Feet 510152025303540455070 90120 160 Thermal Expansion ∆L (in.) 20 .04 .08 .12 .16 .20 .24 .29 .33 .37 .41 .57 .73 .98 1.31 30 .06 .12 .18 .24 .31 .37 .43 .49 .55 .61 .86 1.10 1.47 1.96 40 .08 .16 .24 .33 .41 .49 .57 .65 .73 .82 1.14 1.47 1.96 2.61 50 .10 .20 .31 .41 .51 .61 .71 .82 .92 1.02 1.43 1.84 2.45 3.26 60 .12 .24 .37 .49 .61 .73 .86 .98 1.10 1.22 1.71 2.20 2.94 3.92 70 .14 .29 .43 .57 .71 .86 1.00 1.14 1.29 1.43 2.00 2.57 3.43 4.57 80 .16 .33 .49 .65 .82 .98 1.14 1.31 1.47 1.63 2.28 2.94 3.92 5.22 90 .18 .37 .55 .73 .92 1.10 1.29 1.47 1.65 1.84 2.57 3.30 4.41 5.88 100 .20 .41 .61 .82 1.02 1.22 1.43 1.63 1.84 2.04 2.86 3.67 4.90 6.53 Temp. Change ∆T °F Thermal Expansion in Centimeters Length of Run in Meters 124681012 14 16 18 20 30 40 50 Thermal Expansion ∆L (cm.) 10 0.06 0.12 0.25 0.37 0.50 0.62 0.74 0.87 0.99 1.12 1.24 1.86 2.48 3.10 15 0.09 0.19 0.37 0.56 0.74 0.93 1.12 1.30 1.49 1.67 1.86 2.79 3.72 4.65 20 0.12 0.25 0.50 0.74 0.99 1.24 1.49 1.74 1.98 2.23 2.48 3.72 4.96 6.20 25 0.16 0.31 0.62 0.93 1.24 1.55 1.86 2.17 2.48 2.79 3.10 4.65 6.20 7.75 30 0.19 0.37 0.74 1.12 1.49 1.86 2.23 2.60 2.98 3.35 3.72 5.58 7.44 9.30 35 0.22 0.43 0.87 1.30 1.74 2.17 2.60 3.04 3.47 3.91 4.34 6.51 8.68 10.85 40 0.25 0.50 0.99 1.49 1.98 2.48 2.98 3.47 3.97 4.46 4.96 7.44 9.92 12.40 45 0.28 0.56 1.12 1.67 2.23 2.79 3.35 3.91 4.46 5.02 5.58 8.37 11.16 13.95 50 0.31 0.62 1.24 1.86 2.48 3.10 3.72 4.34 4.96 5.58 6.20 9.30 12.40 15.50 Temp. Change ∆T °C 6" MIN 6" MIN = Hanger or Guide = Restraint Long Run of Pipe Loop Offset Change of Direction 2/5 1/4 1/41/5 1/2 Figure 4: Expansion Loop and Offset Configuration Pipe Deflection BlazeMaster®fire sprinkler piping is inherently ductile allowing it to be deflected, within permissible limits, around or away from objects during installation, which can reduce installation time. This ductility allows for greater freedom of design and lower installed cost. The maximum installed deflections for BlazeMaster®piping are as follows: Maximum Installed Deflections (One End Restrained) 19 Noveon, Inc. Figure 5: One End Restrained L ft. (M) d in.(cm) 2’ 5’ 7’ 10’ 12’ 15’ 17’ 20’ 25’ 30’ 35’ 40’ 45’ 50’ Permissible Bending Deflections SDR 13.5 (73°F) in Inches 1.3 7.8 15.4 31.3 45.1 70.5 90.6 125.4 195.9 282.1 383.9 1.0 6.3 12.3 25.0 36.0 56.3 72.3 100.1 156.4 225.2 306.6 400.4 0.8 5.0 9.7 19.8 28.5 44.6 57.3 79.3 123.9 178.4 242.8 317.2 401.4 0.7 4.3 8.5 17.3 24.9 39.0 50.1 69.3 108.2 155.9 212.2 277.1 350.7 433.0 0.6 3.5 6.8 13.9 20.0 31.2 40.0 55.4 86.6 124.7 169.7 221.7 280.6 346.4 0.5 2.9 5.6 11.4 16.5 25.8 33.1 45.8 71.5 103.0 140.2 183.1 231.8 286.2 0.4 2.4 4.6 9.4 13.5 21.2 27.2 37.6 58.8 84.6 115.2 150.4 190.4 235.1 Pipe Length in Feet Pipe Size 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" Pipe Length in Meters 12345 67891011121314 Permissible Bending Deflections SDR 13.5 (23°C) in cm 20 mm 8.6 34.3 77.1 137.1 214.2 308.4 419.8 548.3 694.0 856.7 1,036.7 25 mm 6.8 27.4 61.6 109.5 171.0 246.3 335.2 437.8 554.1 684.1 827.8 985.1 32 mm 5.4 21.7 48.8 86.7 135.5 195.1 265.5 346.8 439.0 541.9 655.7 780.4 915.8 40 mm 4.7 18.9 42.6 75.8 118.4 170.4 232.0 303.0 383.5 473.5 572.9 681.8 800.2 928.0 50 mm 3.8 15.2 34.1 60.6 94.7 136.4 185.6 242.4 306.8 378.8 458.3 545.4 640.1 742.4 65 mm 3.1 12.5 28.2 50.1 78.2 112.6 153.3 200.3 253.4 312.9 378.6 450.6 528.8 613.3 80 mm 2.6 10.3 23.1 41.1 64.3 92.5 125.9 164.5 208.2 257.0 311.0 370.1 434.4 503.8 Handling and Storage BlazeMaster®CPVC is a tough, corrosion resistant material, but does not have the mechanical strength of steel. Reasonable care must be exercised in handling BlazeMaster®pipe and fittings. They must not be dropped or have objects dropped on them. If improper handling results in scratches, splits, or gouges, the damaged section shall be cut out and discarded. BlazeMaster®pipe must be covered with a non-transparent material when stored out of doors for extended periods of time. Brief exposure to direct sunlight on the job site may result in color fade but will not affect physical properties. BlazeMaster®fittings should be stored in their original containers to keep them free from dirt and reduce the possibility of damage. Caution should be taken not to overstack boxes of BlazeMaster® fittings in extreme temperature environments (>150°F). 20Noveon, Inc. Maximum Installed Deflections (Both Ends Restrained) .3 2.0 3.8 7.8 11.3 17.6 22.6 31.1 49.0 70.5 96.0 125.4 158.7 195.9 .3 1.6 3.1 6.3 9.0 14.1 18.1 25.0 39.1 56.3 76.6 100.1 126.7 156.4 .2 1.2 2.4 5.0 7.1 11.2 14.3 19.8 31.0 44.6 60.7 79.3 100.4 123.9 .2 1.1 2.1 4.3 6.2 9.7 12.5 17.3 37.1 39.0 53.0 69.3 87.7 108.2 .1 .9 1.7 3.5 5.0 7.8 10.0 13.9 21.6 31.2 42.4 55.4 70.1 86.6 .1 .7 1.4 2.9 4.1 6.4 8.3 11.4 17.9 25.8 35.1 45.8 57.9 71.5 .1 .6 1.2 2.4 3.4 5.3 6.8 9.4 14.7 21.2 28.8 37.6 47.6 58.8 Pipe Length in Feet Pipe Size 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 2' 5' 7' 10' 12' 15' 17' 20' 25' 30' 35' 40' 45' 50' Permissible Bending Deflections SDR 13.5 (73°F) in Inches Pipe Length in Meters 1234 5 67891011121314 Permissible Bending Deflections SDR 13.5 (23°C) in cm 20 mm 2.1 8.6 19.3 34.2 53.5 77.1 104.9 137.0 173.4 214.1 259.0 308.2 361.8 419.5 25 mm 1.7 6.8 15.4 27.4 42.8 61.6 83.8 109.5 138.6 171.1 207.1 246.4 289.2 335.4 32 mm 1.4 5.4 12.2 21.7 33.9 48.8 66.4 86.7 109.7 135.4 163.9 195.0 228.9 265.4 40 mm 1.2 4.7 10.6 18.9 29.6 42.6 58.0 75.7 95.8 118.3 143.2 170.4 200.0 231.9 50 mm 0.9 3.8 8.5 15.2 23.7 34.1 46.4 60.7 76.8 94.8 114.7 136.5 160.2 185.8 65 mm 0.8 3.1 7.0 12.5 19.6 28.2 38.4 50.1 63.4 78.3 94.7 112.7 132.3 153.5 80 mm 0.6 2.6 5.8 10.3 16.1 23.1 31.5 41.1 52.1 64.3 77.8 92.6 108.6 126.0 Figure 6: Both Ends Restrained L ft.(M) d in.(cm) Joining BlazeMaster®Pipe and Fittings with Red One-Step Solvent Cement Note: One-Step Cement requires no cleaner or primer. A two-step process incorporating a primer also exists. Refer to individual manufacturers’ installation instructions. Cutting BlazeMaster®pipe can be easily cut with a ratchet cutter, a wheel- type plastic tubing cutter, a power saw or a fine toothed saw. To ensure the pipe is cut square, a miter box is recommended when using a saw. A square cut provides the surface of the pipe with maximum bonding area. If any indication of damage or cracking is evident at the pipe end, cut off at least 2 inches (50.8 mm) beyond any visible crack. Deburring Burrs and filings can prevent proper contact between pipe and fitting during assembly, and must be removed from the outside and the inside of the pipe. A chamfering tool or a file is suitable for this purpose. A slight bevel shall be placed at the end of the pipe to ease entry of the pipe into the socket and minimize the chances of wiping solvent cement from the fitting during insertion. Fitting Preparation Using a clean, dry rag, wipe loose dirt and moisture from the fitting socket and pipe end. Moisture can slow the cure time and at this stage of assembly, excessive water can reduce joint strength. Check the dry fit of the pipe and fitting. The pipe should enter the fitting socket easily 1/4 to 3/4 of the way. At this stage, the pipe should not bottom out in the socket. Solvent Cement Application Cement shall be applied (worked into pipe) with an applicator half the nominal size of the pipe diameter. Apply a heavy, even coat of cement to the outside pipe end. Apply a medium coat to the fitting socket. Pipe sizes 11/4 inches (32 mm) and above shall always receive a second cement application on the pipe end. (Apply cement on the pipe end, in the fitting socket, and on the pipe again.) Only use solvent cements that have been specifically investigated and tested for use with BlazeMaster® CPVC systems and approved by the pipe and fitting manufacturers. Too much cement can cause clogged waterways. Do not allow excess cement to puddle in the pipe and fitting assembly. Special care shall be exercised when assembling BlazeMaster®systems in extremely low temperatures (below 40°F (4°C)) or extremely high temperatures (above 100°F (38°C)). Extra set time shall be allowed in colder temperatures. When cementing pipe and fittings in extremely cold temperatures, make certain that the cement has not become lumpy or has “gelled”. Gelled cement must be discarded. In extremely hot temperatures, make sure both surfaces to be joined are still wet with cement when putting them together. Assembly After applying cement, immediately insert the pipe into the fitting socket, while rotating the pipe one-quarter turn. Properly align the fitting for the installation at this time. Pipe must bottom to the stop. Holding the assembly for 10 to 15 seconds to ensure initial bonding. A bead of cement should be evident around the pipe and fitting juncture. If this bead is not continuous around the socket shoulder, it may indicate that insufficient cement was applied. 21 Noveon, Inc. If insufficient cement is applied, the fitting must be cut out and discarded. Cement in excess of the bead can be wiped off with a rag. Care shall be exercised when installing sprinkler heads. Sprinkler head fittings shall be allowed to cure for a minimum of 30 minutes prior to installing the sprinkler head. When installing sprinkler heads, be sure to anchor or hold the pipe drop securely to avoid rotating the pipe in previously cemented connections. Previously cemented fittings shall also be permitted to cure for a minimum of 30 minutes. Warn ing:Sprinkler heads shall be installed only after all the CPVC pipe and fittings, including the sprinkler head adapters, are solvent welded and allowed to cure for a minimum of 30 minutes. Sprinkler head fittings should be visually inspected and probed with a wooden dowel in insure that the water way and threads are clear of any excess cement. Once the installation is complete and cured per Table I, II or III, the system shall be hydrostatically tested. Sprinklers shall not be installed in the fittings prior to the fittings being cemented in place. Note:Safety and Health Precautions. Prior to using CPVC solvent cements, review and follow all precautions found on the container labels, material safety data sheet, and Standard Practice for Safe Handling ASTM F 402. Set and Cure Times Solvent cement set and cure times are a function of pipe size, temperature, relative humidity, and tightness of fit. Curing time is faster for drier environments, smaller pipe sizes, higher temperatures and tighter fits. Cure times should be increased when moisture is present such as during cut-ins to live sprinkler lines. The assembly must be allowed to set, without any stress on the joint, for 1 to 5 minutes, depending on pipe size and temperature. Following the initial set period, the assembly can be handled carefully,avoiding significant stresses to the joint.Refer to the following tables for minimum cure times prior to pressure testing. 22Noveon, Inc. TABLE I 225 psi (1552 kPa) Test Pressure (maximum) Ambient Temperature During Cure Period 60°F to 120°F 40°F to 59°F 0°F to 39°F Pipe Size (16°C to 49°C) (4°C to 15°C) (-18°C to 4°C) 3/4" (20 mm) 1 hr. 4 hrs. 48 hrs. 1" (25 mm) 1 1/2 hrs. 4 hrs. 48 hrs. 11/4" & 11/2" (32 & 40 mm) 3 hrs. 32 hrs. 10 days 2" (50 mm) 8 hrs. 48 hrs. Note 1 2 1/2" & 3" (65 & 80 mm) 24 hrs. 96 hrs. Note 1 TABLE II 200 psi (1379 kPa) Test Pressure (maximum) Ambient Temperature During Cure Period 60°F to 120°F 40°F to 59°F 0°F to 39°F Pipe Size (16°C to 49°C) (4°C to 15°C) (-18°C to 4°C) 3/4" (20 mm) 45 mins. 1 1/2 hrs. 24 hrs. 1" (25 mm) 45 mins. 1 1/2 hrs. 24 hrs. 11/4" & 11/2" (32 & 40 mm) 1 1/2 hrs. 16 hrs. 120 hrs. 2" (50 mm) 8 hrs. 36 hrs. Note 1 2 1/2" & 3" (65 & 80 mm) 8 hrs. 72 hrs. Note 1 Note 1: For these sizes, the solvent cement can be applied at temperatures below 40°F (4.5°C), however, the sprinkler system temperature must be raised to a temperature of 40°F (4.5°C) or above and allowed to cure per the above recommendations prior to pressure testing. Pressure Testing Once an installation is completed and cured, per the above recommendations, the system should be pressure tested at 200 psi (1379 kPa) for 2 hours. See Table II for curing conditions in this case. The system should be pressure tested at 50 psi (345 kPa) in excess of maximum pressure when the maximum system pressure is to be maintained in excess of 150 psi (1034 kPa). See Table I for curing conditions in this case. This is in accordance with the requirements established by NFPA Standard 13, Section 16.2.1 (2002 Edition). Sprinkler systems in one- and two-family dwellings and mobile homes may be tested at line pressure, Table III curing conditions, in accordance with the requirements established by NFPA 13D, Section 4.3 (2002 Edition). When pressure testing, the sprinkler system shall be slowly filled with water and the air bled from the highest and farthest sprinkler heads before pressure testing is applied. Air must be removed from piping systems (plastic or metal) to prevent it from being locked in the system when pressure is applied. Entrapped air can generate excessive surge pressures that are potentially damaging, regardless of the piping materials used. Air or compressed gas should never be used for pressure testing. If a leak is found, the fitting must be cut out and discarded. A new section can be installed using couplings or a union. Unions should be used in accessible areas only. Estimating One-Step Solvent Cement Requirements The following guidelines are provided to allow estimation of one-step solvent cement quantities needed. Hangers and Supports Because BlazeMaster®pipe is rigid, it requires fewer supports than flexible plastic systems. The support spacing is shown in the following table. 23 Noveon, Inc. TABLE III 100 psi (690 kPa) Test Pressure (maximum) Ambient Temperature During Cure Period 60°F to 120°F 40°F to 59°F 0°F to 39°F Pipe Size (16°C to 49°C) (4°C to 15°C) (-18°C to 4°C) 3/4" (20 mm) 15 mins. 15 mins. 30 mins. 1" (25 mm) 15 mins. 30 mins. 30 mins. 11/4" (32 mm) 15 mins. 30 mins. 2 hrs. Fitting Size Number Number of Joints of Joints Per Quart Per Liter 3/4" (20 mm) 270 285 1" (25 mm) 180 190 11/4" (32 mm) 130 137 11/2" (40 mm) 100 106 2" (50 mm) 70 74 2 1/2" (65mm) 50 53 3" (80mm) 40 42 Nominal Maximum Size Support Spacing inches mm feet meters 3/4 20.0 5 1/2 1.7 1 25.0 6 1.8 11/4 32.0 6 1/2 2.0 11/2 40.0 7 2.1 2 50.0 8 2.4 2 1/2 65.0 9 2.7 3 80.0 10 3.0 Most hangers designed for metal pipe are suitable for BlazeMaster®pipe. Do not use undersized hangers. Hangers with sufficient load bearing surface shall be selected based on pipe size, i.e., 1 1/2" hangers for 1 1/2" pipe. The hanger shall not have rough or sharp edges that come in contact with the pipe. The pipe hangers must comply with the requirements in NFPA 13, 13R, and 13D. For Quick Response upright sprinkler heads, rigid hangers secured to the ceiling shall be used. When a sprinkler head activates, a significant reactive force can be exerted on the pipe. With a pendent head, this reactive force can cause the pipe to lift vertically if it is not properly secured, especially if the sprinkler drop is from small diameter pipe. The closest hanger shall brace the pipe against vertical lift-up. See Tables A & B. Any of a number of techniques can be used to brace the pipe. Four acceptable approaches would be to use a standard band hanger positioning the threaded support rod to 1/16 inch (1.588 mm) above the pipe, a split-ring hanger, a wrap-around U hanger, or a special escutcheon which prevents upward movement of the sprinkler through the ceiling. Penetration of Studs and Joists Wooden Studs and Joists It is acceptable to cut holes in wood studs for support. The holes should be oversized to allow for movement. Metal Studs BlazeMaster®pipe and fittings should be protected from sharp edges when passing through metal studs. 24Noveon, Inc. TABLE B Maximum Support Spacing Distance End Line Sprinkler Head Drop Elbow Nominal Pipe Size Less than 100 psi (690 kPa) More than 100 psi (690 kPa) 3/4" (20 mm) 9" (229 mm) 6" (152 mm) 1" (25 mm) 12" (305 mm) 9" (229 mm) 11/4" (32 mm) 16" (406 mm) 12" (305 mm) 11/2" - 3" (40 – 80 mm) 24" (610 mm) 12" (305 mm) TABLE A Maximum Support Spacing Distance In Line Sprinkler Head Drop Tee Nominal Pipe Size Less than 100 psi (690 kPa) More than 100 psi (690 kPa) 3/4" (20 mm) 4' (1.22 m) 3' (0.91 m) 1" (25 mm) 5' (1.52 m) 4' (1.22 m) 11/4" (32 mm) 6' (1.83 m) 5' (1.52 m) 11/2" - 3" (40 – 80 mm) 7' (2.13 m) 7' (2.13 m) X B Any distance between supports Maximum Table A (Reference Table A)* (Ref. Table B)* Support Support Finished Ceiling Line Figure 7: Support Spacing Drop Elbow and Drop Tee Transition to Other Materials Support Additional support should be added at the metal side of a BlazeMaster®CPVC-metal transition to support the weight of the metal system. Threaded Connections BlazeMaster®CPVC male and female threaded adapters or flanges are listed for connecting a BlazeMaster®fire sprinkler system to other materials, valves, and appurtenances. A thread sealant shall be used in making threaded connections. TFE (Teflon®) thread tape is the recommended sealant. Some thread sealants other than TFE thread tape contain solvents or other materials that may be damaging to CPVC. Refer to manufacturers’ installation instructions for specific recommendations on thread sealants. Always consult with the manufacturer of the material for compatibility with BlazeMaster®CPVC pipe and fittings. Care shall be exercised when transitioning between BlazeMaster®pipe and fittings and metal. Care must be taken to avoid over-torquing. Refer to manufacturers’ installation instructions for torque requirements. Flanged Connections Flange Make-Up: Once a flange is joined to pipe, the method for joining two flanges is as follows: 1. Piping runs joined to the flanges must be installed in a straight line position to the flange to avoid stress at the flange due to misalignment. Piping must also be secured and supported to prevent lateral movement that can create stress and damage the flange. 2. With gasket in place, align the bolt holes of the mating flanges by rotating the ring into position. (Consideration should be given to alignment of One-Piece Flange prior to joining with pipe.) 3. Insert all bolts, washers (two standard flat washers per bolt), and nuts. 4. Make sure the faces of the mating surfaces are flush against gasket prior to bolting down the flanges. 5. Tighten the nuts by hand until they are snug. Establish uniform pressure over the flange face by tightening the bolts in 5 ft. lb. (6.8 M Kg) increments according to the sequence shown in Figure 8: Bolt Tightening Sequence following a 180° opposing sequence. 6. Care must be taken to avoid “bending” the flange when joining a flange to a “raised face” flange, or a wafer-style valve. Do not use bolts to bring together improperly mated flanges. Caution:Over-torquing will damage the flange. To r que given is for dry, non-lubricated bolt, standard washers, neoprene 1/8" (3.18 mm) thick full face gasket. If lubricant (non-petroleum based) is used, torque levels may vary. Actual field conditions may require a variation in these recommendations. 25 Noveon, Inc. Recommended Bolt Torque Flange Size Bolt Diameter Torque 3/4" - 1 1/2" (20 – 40mm)1/2" (12.7 mm) 10 – 15 ft. lbs (13.6 – 20.3 M Kg) 2" – 3" (50 – 80 mm)5/8" (15.9 mm) 20 – 30 ft. lbs. (27.1 – 40.7 M Kg) 1 43 2 Figure 8: Bolt Tightening Sequence Grooved Coupling Adapters The following procedures are recommended for proper assembly of the Grooved Coupling Adapter. READ THESE INSTRUCTIONS CAREFULLY BEFORE BEGINNING INSTALLATION. 1. Inspect the fittings and pipe to insure that they are sufficiently free from indentations, projections or roll-marks on the gasket seating areas of the fitting and pipe. The pipe should be squarely cut with any loose scale, paint, and/or dirt removed from the groove and seating surface. Use a standard grade E*, EPDM compound that is suitable for wet fire sprinkler service. A flexible coupling shall be used with grooved coupling adapters. Caution: Use of rigid style couplings may damage the grooved coupling adapter. Consult the coupling manufacturer for proper selection. *See manufacturer for temperature ratings. 2. Make sure the gasket is clean and free of any cracks, cuts or other defects which may cause leaks. Lubricate the gasket with a vegetable soap-based gasket lubricant. Caution: Use of petroleum based lubricants will damage the gasket and adapter resulting in stress failure of the CPVC adapter. A gasket/joint lubricant is recommended to prevent pinching the gasket and to assist in seating the gasket during the alignment process. Apply the appropriate lubricant to the gasket lips and exterior surface of the gasket. 3. Place the gasket over the metal pipe ends, being sure gasket lip does not overhang the pipe end. Insert the CPVC grooved coupling adapter into the gasket. Make sure that the gasket is centered between the two grooves. No portion of the gasket should extend into the grooves. Caution: Make sure the gasket is not pinched between the pipe and the fitting. 4. Place the metal housing over the gasket, making sure the metal housing key is into the grooves on the metal pipe and the CPVC coupling adapter. Insert the bolts and hand tighten. Tighten the bolts alternately and equally until the bolt pads are touching metal- to-metal. In completing a proper joint, the gasket is also slightly compressed, adding to the strength of the seal from the gasket’s durometer. 5. Inspect the joints before and after pressure testing. Look for gaps between the bolt pads and for housing keys that are not inside the grooves. Other Design Criteria Chemical Compatibility CPVC domestic water, fire sprinkler, and industrial piping systems have been used successfully for more than 40 years in new construction, re-pipe and repair. CPVC products are ideally suited for these applications due to their outstanding corrosion resistance. Occasionally, however, CPVC can be damaged by contact with chemicals found in some construction products (and site preparations). This may result in damage to property, people, or the BlazeMaster®CPVC fire sprinkler system. Reasonable care needs to be taken to insure that products coming into contact with CPVC systems are chemically compatible. Noveon recommends that chemical compatibility with CPVC be confirmed with the manufacturer of the product in contact with CPVC piping systems. If chemical compatibility with CPVC is in question, Noveon recommends isolating the suspect product from contact with CPVC pipe or fittings. (Refer to the Chemical Compatibility Section under Products & Services at www.blazemaster.com for additional information on compatibility.) 26Noveon, Inc. A Note on Microbiologically Influenced Corrosion (MIC) In areas where water supplies are known to have contributed to MIC, NFPA requires metallic fire sprinkler system water supplies to be tested and appropriately treated. Reference Section 15.1.5 of NFPA 13 (2002 Edition). This testing and treatment is not required when using BlazeMaster®CPVC products. BlazeMaster®CPVC is not susceptible to MIC because: 1. CPVC surfaces discourage the adherence of the bacteria associated with MIC. In metallic systems, colonies form around the bacteria that entrap organic acids against the wall, causing the pitting which is common with MIC. 2. As the bacteria associated with MIC cannot adhere to the inner surface of CPVC, the bacteria will not propagate as rapidly. 3. The organic acids produced by the MIC bacteria promote the oxidation of metals but do not affect CPVC. In fact, the compounds that comprise BlazeMaster®pipe and fittings are known to be unaffected in extreme acid environments far more severe than those environments associated with MIC. Note: Metal components within non-metallic fire sprinkler systems are not immune to MIC. Freeze Protection Freeze protection can be provided in a variety of methods including system design, insulation, and antifreeze. Batt Insulation Many jurisdictions recommend the use of batt insulation for freeze protection in place of antifreeze solutions. These jurisdictions typically publish batt insulation guidelines that provide the minimum thickness of insulation to be utilized. Reference NFPA 13D Section 8.3.1 (2002 Edition) for additional recommendations. Antifreeze Solutions Glycerin antifreeze solutions are acceptable for use with BlazeMaster®piping. Glycol antifreeze solutions are not recommended for use with BlazeMaster®pipe and fittings. Always install antifreeze systems per the NFPA guidelines. Refer to Section 7.5.2 of NFPA 13 (2002 Edition). The following considerations should be incorporated into the system design when providing for freeze protection: •Always follow the manufacturers’ installation instructions provided by the BlazeMaster®pipe and fittings manufacturer. This is especially important with regard to the torque requirements for sprinkler installation, the specific type and use of Teflon®tape, and the specific type and use of a thread paste sealant. •Use only high quality Teflon®tape or a thread paste sealant recommended by the sealant manufacturer. Never combine both Teflon® tape and thread paste sealants. •Follow NFPA 13 Section 7.5.3.3 (2002 Edition) requirement regarding the installation and use of expansion chambers when backflow prevention devices are installed with steel, copper, and CPVC. NOTE: Most existing backflow prevention devices do not allow entrapped pressure to be relieved. •Follow NFPA 13 Section A.8.3.3.1 (2002 Edition) recommendation of not exceeding a maximum 40-gallon antifreeze volume for steel, copper, and CPVC systems. •Consider the use of glycerin and water solution antifreeze loops rather than the practice of installing glycerin and water solutions into the entire sprinkler system. 27 Noveon, Inc. Estimating Antifreeze Solution Requirements Painting Water-based acrylic latex paint is the preferred and recommended paint to use on BlazeMaster® CPVC pipe and fittings. Oil or solvent-based paints may be chemically incompatible. Certain types of oil or solvent-based paints may, however, be used provided that it is a light coating that dries quickly. These paints should not be allowed to puddle or pool on the surface. Application of solvent-based paints must be individually reviewed as there are certain types of paints and stains that contain drying oils and should not be used at all on CPVC. Maintenance Maintenance of a BlazeMaster®fire sprinkler system shall be in accordance with the Standard for Inspection, Testing and Maintenance of Water Based Extinguishing Systems as defined by NFPA 25. Penetrating Fire Rated Walls and Partitions Before penetrating fire rated walls and partitions, consult building codes and authorities having jurisdiction in your area. Several classified through- penetration firestop systems are approved for use with CPVC pipe. Consult the pipe manufacturer or BlazeMaster®fire sprinkler system representative for further information. Wa rning: Some firestop sealants or wrap strips contain solvents or plasticizers that may be damaging to CPVC. Always consult the manufacturer of the firestop material for compatibility with BlazeMaster®CPVC pipe and fittings. To avoid compatibility issues, BlazeMaster®Caulk&Walk® can be used. Earthquake Bracing Since BlazeMaster®CPVC pipe is more ductile than metallic sprinkler pipe, it has a greater capacity to withstand earthquake damage. In areas subject to earthquakes, BlazeMaster®fire sprinkler systems shall be designed and braced in accordance with local codes or NFPA 13, Section 9.3 (2002 Edition). When it is required to earthquake brace BlazeMaster®piping, it is important to use fittings, fasteners or clamps that do not have sharp edges or apply excessive compressive forces sufficient to distort the pipe. Copyright Notice.All pages of this Manual are: Copyright 2001 Noveon, Inc. All rights reserved. 28Noveon, Inc. Fitting Gallons per Liters per Size Foot of Pipe Meter of Pipe 3/4" (20 mm) 0.031 0.387 1" (25 mm) 0.049 0.614 1 1/4" (32 mm) 0.079 0.985 1 1/2" (40 mm) 0.104 1.294 2" (50 mm) 0.164 2.033 2 1/2" (65mm) 0.240 2.975 3" (80mm) 0.355 4.409 Noveon, Inc.29 Warranty Disclaimer.This Manual and all of the information it contains are provided "as is" without warranty of any kind, whether express or implied. It may contain generalizations, technical inaccuracies, or typographical errors. NOVEON DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND ANY WARRANTY OF NONINFRINGEMENT. Limitation of Liability. USE OF THIS MANUAL OR ANY INFORMATION IT CONTAINS IS AT THE SOLE RISK OF THE USER.Under no circumstances will Noveon be liable to any party for any direct, indirect, special incidental, consequential or other damages based on any use of this Manual including, without limitation, any lost profits or business interruption, even if Noveon has been specifically advised of the possibility of such damages. No rights or license.Information provided herein is for the convenience of users of BlazeMaster®fire sprinkler systems and is not being published for commercial use. No rights are granted to users in any Noveon trademarks, copyrights or other intellectual property or technical data. Summary BlazeMaster®pipe and fittings, designed specifically for fire sprinkler systems, provide unique advantages. Long-term performance of a BlazeMaster®system will be maximized if it is properly installed and maintained in accordance with applicable NFPA guidelines. Noveon, Inc.30 Dos and Don’ts While not a complete list, the following is intended to highlight many of the “Dos” and “Don’ts” addressed in this manual. Dos ◆Install product according to the manufacturer’s installation instructions. ◆Follow recommended safe work practices. ◆Make certain that thread sealants, gasket lubricants, or fire stop materials are compatible with BlazeMaster®CPVC. ◆Use only latex-based paints if painting is desired. ◆Keep pipe and fittings in original packaging until needed. ◆Cover pipe and fittings with an opaque tarp if stored outdoors. ◆Follow proper handling procedures. ◆Use tools specifically designed for use with plastic pipe and fittings. ◆Use proper solvent cement and follow application instructions. ◆Use a drop cloth to protect interior finishes. ◆Cut the pipe ends square. ◆Deburr and bevel the pipe end before solvent cementing. ◆Rotate the pipe 1/4 turn when bottoming pipe in fitting socket. ◆Avoid puddling of solvent cement in fittings and pipe. ◆Make certain that solvent cement does not run and plug the sprinkler head orifice. ◆Follow the manufacturer’s recommended cure times prior to pressure testing. ◆Fill lines slowly and bleed the air from the system prior to pressure testing. ◆Support sprinkler head properly to prevent lift up of the head through the ceiling when activated. ◆Keep threaded rod within 1⁄16" of the pipe. ◆Install BlazeMaster®CPVC pipe and fittings in wet systems only. ◆Use only insulation and/or glycerin & water solutions for freeze protection. ◆Allow for movement due to expansion and contraction. ◆Renew your BlazeMaster®CPVC pipe and fittings installation training every two years. Don’ts ◆Do not use edible oils such as Crisco®as a gasket lubricant. ◆Do not use petroleum or solvent-based paints, sealants, lubricants or fire stop materials. ◆Do not use any glycol-based solutions as an anti-freeze. ◆Do not mix glycerin and water solution in contaminated containers. ◆Do not use both Teflon®tape and thread sealants simultaneously. ◆Do not use solvent cement that exceeds its shelf life or has become discolored or gelled. ◆Do not allow solvent cement to plug the sprinkler head orifice. ◆Do not connect rigid metal couplers to BlazeMaster®CPVC grooved adapters. ◆Do not thread, groove, or drill BlazeMaster®CPVC pipe. ◆Do not use solvent cement near sources of heat, open flame, or when smoking. ◆Do not pressure test until recommended cure times are met. ◆Do not use dull or broken cutting tool blades when cutting pipe. ◆Do not use BlazeMaster®CPVC pipe that has been stored outdoors, unprotected and is faded in color. ◆Do not allow threaded rod to come in contact with the pipe. ◆Do not install BlazeMaster®CPVC pipe in cold weather without allowing for expansion. ◆Do not install BlazeMaster®CPVC pipe and fittings in dry systems. Noveon, Inc. BlazeMaster®CPVC Marketing Department 9911 Brecksville Road Cleveland OH 44141-3247 USA 216-447-5000 1-888-234-2436 Fax: 216-447-5750 Chaussée de Wavre, 1945 1160 Brussels Belgium 32-2-678-19-11 Fax: 32-2-678-19-90 Noveon Asia Pacific Limited Units 1107-1110 Shui On Centre 6-8 Harbour Road Wanchai, Hong Kong 852-2508-1021 Fax: 852-2512-2241 The information contained herein is believed to be reliable, based on extensive laboratory testing and thousands of successful CPVC system installations dating from 1960, but no representations, guarantees or warranties of any kind are made as to its accuracy, suitability for particular application or the results to be obtained therefrom. The information is based on laboratory work with small-scale equipment and does not necessarily indicate end product performance. Because of the variations in methods, conditions and equipment used commercially in processing these materials, no warranties or guarantees are made as to the suitability of the products for the applications disclosed. Full-scale testing and end product performance are the responsibility of the user. Noveon shall not be liable for and the customer assumes all risk and liability of any use or handling of any material beyond Noveon’s direct control. THE SELLER MAKES NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Nothing contained herein is to be considered as permission, recommendation, nor as an inducement to practice any patented invention without permission of the patent owner. ®BlazeMaster and BlazeMaster CPVC are trademarks of Noveon IP Holdings Corp. © 2003 Noveon, Inc. BMDESMAN October 2003 Thompson Plastics, Inc. 3425 Stanwood Boulevard, NE Huntsville, AL 35811 256/859-1600 Fax: 256/852-2782 www.cpvc.com Harvel Plastics, Inc. P.0. Box 757 Kuebler Road Easton, PA 18044 610/252-7355 Fax: 610/253-4436 www.harvel.com Hershey Valve Company, Limited 356, Tzuli Road Wuchi, Taichung Taiwan ROC 886-4-2639-2777 Fax: 886-4-2639-7064 www.hershey.com.tw Tyco Fire Products 451 N. Cannon Avenue Lansdale, PA 19446 215/362-0700 Fax: 215/362-5385 www.tyco-central.com The Specialty Chemicals Innovator™ IPEX, Inc. 6810 Invader Crescent Mississauga, ON L5T 2B6 905/670-7676 Fax: 905/670-5295 www.ipexinc.com *As manufactured by Harvel, IPEX, Thompson and Tyco. * FlameGuardTM CPVC FIRE SPRINKLER PIPING PRODUCTS FS-4-0301 Visit our web site: www.spearsmfg.com WEIGHTS & DIMENSIONS March 10, 2001 SUPERSEDES ALL PREVIOUS EDITIONS RECOMMENDATIONS FOR INSTALLERS AND USERS: Plastic piping systems should be ENGINEERED, INSTALLED,and OPERATED in accordance with ESTABLISHED DESIGN AND ENGINEERING STANDARDS AND PROCEDURES for plastic piping systems. Suitability for the intended service application should be determined by the installer and/or user prior to installation of a plastic piping system. All installation and maintenance personnel should be trained in the proper handling and installation requirements and precautions of plastic piping systems. PRIOR TO ASSEMBLY, all piping system components should be inspected for damage or irregularities. Mating components should be checked to assure that tolerances and engagements are compatible. Do not use any components that appear irregular or do not fit properly. Contact the appropriate manufacturer of the component product in question to determine usability. Consult all applicable codes and regulations for compliance prior to installation. Installation must be made in accordance with SPEARS MANUFACTURING COMPANY FIRE SPRINKLER PIPING PRODUCTS Installation Instructions - FS-3 NOTE —Individual or group instruction in correct solvent welding procedures is available by contacting your local distributor or your servicing Spears Regional Distribution Center. SOLVENT CEMENT CONNECTIONS —Spears Manufacturing Company recommends the use of Spears Two Step FS-1 primer with FS-3 solvent cement OR Spears FS-5 One Step solvent cement for joining Spears products. Use of solvent cementing products not approved for CPVC fire sprinkler systems or failure to follow installation instructions will automatically void the warranty. THREADED CONNECTIONS —Spears Manufacturing Company recommends the use of Spears BLUE 75™ Thread Sealant. This product has been tested by Spears and the sealant manufacturer for compatibility with the Spears CPVC fire sprinkler products. Consult the sprinkler head manufacturer before using this product. WARNING: OTHER PIPE JOINT COMPOUNDS OR PASTES MAY CONTAIN SUBSTANCES THAT COULD CAUSE STRESS CRACKING IN THE CPVC OR OTHER FITTING COMPONENTS. Care must be taken to avoid overtorquing - generally 1 to 2 turns beyond finger tight is all that is required to make up a threaded connection. Factory testing has indicated 10-25 ft. lbs. of torque is adequate to obtain a leak free seal. NOT FOR USE WITH COMPRESSED AIR OR GASES WARNING: DO NOT USE COMPRESSED AIR OR GAS TO TEST ANY PVC OR CPVC THERMOPLASTIC PIPING PRODUCT OR SYSTEM, AND DO NOT USE DEVICES PROPELLED BY COMPRESSED AIR OR GAS TO CLEAR SYSTEMS. THESE PRACTICES MAY RESULT IN EXPLOSIVE FRAGMENTATION OF SYSTEM PIPING AND COMPONENTS CAUSING SERIOUS OR FATAL BODILY INJURY. The information contained in this publication is based on current information and product design at the time of publication and is subject to change without notification. Our ongoing commitment to product improvement may result in some variations. No representations, guarantees or warranties of any kind are made as to its accuracy, suitability for particular application or results to be obtained therefrom. For verification of technical data or additional information not contained herein, please contact Spears Technical Services Department [West Coast: (818) 364-1611 — East Coast: (717) 938-9006]. GENERAL INFORMATION Dimension Reference: G = (LAYING LENGTH) intersection of center lines to bottom of socket/thread; 90° elbows, tees, crosses; ±1/32 inch. H = intersection of center lines to face of fitting; 90° elbows, tees, crosses; ±1/32 inch. J = intersection of center lines to bottom of socket/thread; 45° elbows; ±1/32 inch. L = overall length of fittings; ±1/16 inch. M = outside diameter of socket/thread hub; ±1/16 inch. N = socket bottom to socket bottom; couplings; ±1/16 inch. Q = width of flats; ±1/16 inch. W = height of cap; ±1/16 inch. CPVC FIRE SPRINKLER PIPE SDR. 13.5 (ASTM F 442) 1 SPEARS MANUFACTURING COMPANY Inches (mm) Inches (mm) Inches (mm) CP-007 3/4" (19.1) 1.050 (26.7) .874 (22.5) CP-010 1" (25.4) 1.315 (33.4) 1.101 (28.2) CP-012 1-1/4" (31.8) 1.660 (42.2) 1.394 (35.6) CP-015 1-1/2" (38.1) 1.900 (48.3) 1.598 (40.7) CP-020 2" (50.8) 2.375 (60.3) 2.003 (50.9) CP-025 2-1/2" (63.5) 2.875 (73.0) 2.423 (61.5) CP-030 3" (76.2) 3.500 (88.9) 2.950 (75.0) Part Number .181 .280 .418 (Lbs./Ft.) Nominal Size Average OD Average ID Approx. Weight .550 .872 1.260 1.900 FlameGuardTM CPVC FIRE SPRINKLER PIPINGS PRODUCTS TEE (Soc x Soc x Soc) REDUCING TEE (Soc x Soc x Soc) 4201-102 3/4"x3/4"x1" 1-13/32 1-23/32 1-13/32 1-27/32 1-27/32 1-27/32 27/32 11/16 27/32 3-11/16 .21 4201-125 1"x3/4"x3/4" 1- 5/8 1- 5/16 1- 5/16 1-13/16 1- 3/4 1- 5/8 11/16 3/4 5/8 3- 7/16 .16 4201-126 1"x3/4"x1" 1-23/32 1-23/32 1-13/32 1-27/32 2-31/32 1-31/32 3/4 1- 7/8 1- 3/32 3-13/16 .26 4201-131 1"x1"x3/4" 1- 5/8 1- 5/16 1- 5/8 1-25/32 1-13/16 1-25/32 21/32 13/16 21/32 3- 9/16 .16 4201-157 1-1/4"x1"x3/4" 2- 3/32 1-13/32 1-23/32 1-15/16 2- 1/32 1-27/32 11/16 1- 1/32 23/32 3-25/32 .33 4201-158 1-1/4"x1"x1" 2 1-21/32 1- 5/8 2- 1/8 2- 1/16 1- 7/8 7/8 31/32 3/4 4 .26 4201-159 1-1/4"x1"x1-1/4" 2- 3/32 2- 3/32 1-23/32 2- 3/16 2- 7/32 2- 3/32 15/16 31/32 1 4- 9/32 .42 4201-167 1-1/4"x1-1/4"x3/4" 2 1- 5/16 2 1-29/32 2 1-29/32 21/32 1 21/32 3-13/16 .24 4201-168 1-1/4"x1-1/4"x1" 1-31/32 1- 5/8 1-31/32 2- 1/16 2- 1/8 2- 1/16 13/16 1 13/16 4- 1/8 .37 4201-169 1-1/4"x1-1/4"x1-1/2" 2- 3/32 2-11/32 2- 3/32 2- 3/8 2-11/32 2- 3/8 1- 1/8 15/16 1- 1/8 4- 3/4 .51 4201-201 1-1/2"x1-1/4"x3/4" 2- 5/16 1- 3/8 2- 1/16 2- 1/16 2 1-15/16 11/16 1 1/4 4 .41 4201-202 1-1/2"x1-1/4"x1" 2- 5/16 1-11/16 2- 1/16 2- 7/32 2- 5/32 2- 1/4 27/32 1- 1/32 1 4-15/32 .42 4201-210 1-1/2"x1-1/2"x3/4" 2- 5/16 1- 3/8 2- 5/16 2- 3/32 2- 1/32 2- 3/32 23/32 1- 1/16 23/32 4- 3/16 .38 4201-211 1-1/2"x1-1/2"x1" 2- 7/32 1- 5/8 2- 7/32 2- 7/32 2- 7/32 2- 7/32 15/16 1- 3/32 15/16 4- 7/16 .31 4201-212 1-1/2"x1-1/2"x1-1/4" 2-11/32 2- 3/32 2-11/32 2- 9/16 2- 9/32 2- 9/16 1- 3/16 1 1- 3/16 5- 1/8 .58 4201-213 1-1/2"x1-1/2"x2" 2-11/32 2-27/32 2-11/32 2-11/16 2-21/32 2-11/16 1- 5/16 1- 1/8 1- 5/16 5- 3/8 .72 4201-248 2"x2"x3/4" 2-27/32 1- 3/8 2-27/32 2- 7/32 2- 7/16 2- 7/32 11/16 1-13/32 11/16 4- 7/16 .52 4201-249 2"x2"x1" 2-27/32 1-23/32 2-27/32 2- 3/8 2- 9/16 2- 3/8 7/8 1- 7/16 7/8 4- 3/4 .61 4201-251 2"x2"x1-1/2" 2-27/32 2-11/32 2-27/32 2-11/16 2-25/32 2-11/16 1- 7/32 1-13/32 1- 7/32 5- 3/8 .85 4201-289 2-1/2"x2-1/2"x1" 3- 1/2 1-23/32 3- 1/2 2-21/32 1-29/32 2-21/32 29/32 25/32 29/32 5- 5/16 1.03 4201-290 2-1/2"x2-1/2"x1-1/4" 3- 1/2 2- 3/32 3- 1/2 2-27/32 1-27/32 2-27/32 1- 3/32 19/32 1- 3/32 5-11/16 1.19 4201-291 2-1/2"x2-1/2"x1-1/2" 3-15/32 2-11/32 3-15/32 2-15/16 1- 7/8 2-15/16 1- 3/16 1/2 1- 3/16 5- 7/8 1.26 4201-338 3"x3"x2" 4- 5/32 2- 7/8 4- 5/32 3- 5/16 3- 5/16 3- 5/16 1- 7/16 1-13/16 1- 7/16 6- 5/8 1.73 4201-339 3"x3"x2-1/2" 4- 5/32 3- 7/16 4- 5/32 3- 5/8 3-23/32 3- 5/8 1- 3/4 1-31/32 1- 3/4 7- 1/4 2.14 Approx. Wt. (Lbs.) G G1 G2 LM2HH1H2Part Number Size M M1 MADE IN THE U.S.A.2 4201-007 3/4" 1- 5/16 1- 9/16 17/32 3- 1/8 .11 4201-010 1" 1- 5/8 1-13/16 25/32 3- 5/8 .20 4201-012 1-1/4" 1-31/32 2- 1/8 7/8 4- 1/4 .28 4201-015 1-1/2" 2-11/32 2- 9/16 1- 3/16 5- 1/8 .65 4201-020 2" 2- 7/8 2-15/16 1-13/32 5- 7/8 1.00 4201-025 2-1/2" 3-17/32 3-11/32 1-19/32 6-11/16 1.82 4201-030 3" 4- 3/16 3-15/16 2- 1/16 7- 7/8 3.02 G L Approx. Wt. (Lbs.) Part Number Size M H 4202-101 3/4"x3/4"x1/2" 1- 3/8 1- 7/32 2-15/16 1-15/32 1- 9/16 1-15/32 15/32 15/16 15/32 2-15/16 .26 4202-124 1"x3/4"x1/2" 1-23/32 1- 7/32 1- 3/8 1-19/32 1-11/16 1-19/32 15/32 1- 1/16 19/32 3- 5/32 .30 4202-130 1"x1"x1/2" 1-23/32 1- 7/32 3- 3/16 1-19/32 1-11/16 1-19/32 15/32 1- 1/16 15/32 3- 3/16 .32 4202-156 1-1/4"x1"x1/2" 2- 1/16 1- 7/32 1-28/39 1-23/32 1-29/32 1-23/32 15/32 1- 9/32 19/32 3- 3/8 .36 4202-166 1-1/4"x1-1/4"x1/2" 2- 3/32 1- 7/32 3- 7/16 1-23/32 1-31/32 1-23/32 15/32 1-11/32 15/32 3- 7/16 .37 4202-199 1-1/2"x1-1/4"x1/2" 2- 5/16 1- 7/32 2- 1/16 1-13/16 2- 3/32 1-13/16 7/16 1-17/32 9/16 3-11/16 .45 4202-209 1-1/2"x1-1/2"x1/2" 2- 5/16 1- 7/32 3- 3/4 1- 7/8 2- 3/32 1- 7/8 1/2 1-15/32 1/2 3- 3/4 .52 4202-237 2"x1-1/2"x1/2" 2-27/32 1- 7/32 2-11/32 2- 1/32 2-11/32 2- 1/32 17/32 1-23/32 21/32 3-15/16 .57 4202-247 2"x2"x1/2" 2-27/32 1- 7/32 4- 1/16 2- 1/32 2-11/32 2- 1/32 17/32 1-23/32 17/32 4- 1/16 .58 Approx. Wt. (Lbs.) G G1 G2 LM2HH1H2Part Number Size M M1 3 SPEARS MANUFACTURING COMPANY FlameGuardTM CPVC FIRE SPRINKLER PIPINGS PRODUCTS SPRINKLER HEAD TEE Brass Thread Insert Style (Soc x Soc x Brass Fipt) SPRINKLER HEAD TEE Steel Reinforced Plastic Thread Style (Soc x Soc x SR Fipt) 4202-101SR 3/4"x3/4"x1/2" 1- 3/8 1- 3/16 3- 1/4 1- 5/8 1- 7/16 1- 5/8 5/8 3/4 5/8 3- 1/4 .15 4202-124SR 1"x3/4"x1/2" 1-23/32 1- 3/16 1- 9/16 1-19/32 1- 5/8 1- 9/16 7/16 29/32 9/16 3- 5/32 .19 4202-130SR 1"x1"x1/2" 1-23/32 1- 3/16 3- 1/8 1- 9/16 1-19/32 1- 9/16 7/16 29/32 7/16 3- 1/8 .20 4202-156SR 1-1/4"x1"x1/2" 2- 3/32 1- 3/16 1-23/32 1-15/16 1-15/16 1-15/32 11/16 1- 7/32 11/32 3-13/32 .26 4202-166SR 1-1/4"x1-1/4"x1/2" 2- 3/32 1- 3/16 3- 7/16 1-23/32 1-15/32 1-23/32 15/32 3/4 15/32 3- 7/16 .28 4202-199SR 1-1/2"x1-1/4"x1/2" 2-11/32 1- 3/16 2- 3/32 1-15/16 2 1-25/32 9/16 1- 9/32 17/32 3-23/32 .33 4202-209SR 1-1/2"x1-1/2"x1/2" 2-11/32 1- 3/16 3- 3/4 1- 7/8 1-31/32 1- 7/8 1/2 1- 1/4 1/2 3- 3/4 .35 4202-237SR 2"x2-1/2"x1/2" 2- 7/8 1- 3/16 2-11/32 2- 7/32 2- 9/32 1- 3/4 23/32 1- 9/16 3/8 3-31/32 .45 4202-247SR 2"x2"x1/2" 2- 7/8 1- 3/16 4 2 1-11/16 2 1/2 31/32 1/2 4 .48 Approx. Wt. (Lbs.) G G1 G2 LM2HH1H2Part Number Size M M1 MADE IN THE U.S.A.4 SPRINKLER HEAD TEE Brass Thread Insert Style (Soc x Brass Fipt x Soc) SPRINKLER HEAD TEE Steel Reinforced Plastic Thread Style (Soc x SR Fipt x Soc) 90° ELL & REDUCING 90° ELL (Soc x Soc) 4203-122 1"x1/2"x1" 1-23/32 1-23/32 1- 7/32 1-23/32 1-19/32 1-13/16 13/16 11/16 1- 3/16 3- 7/16 .25 G1 G2 L Approx. Wt. (Lbs.) Part Number Size M M1 M2 H H1 H2 G 4203-122SR 1"x1/2"x1" 1-23/32 1-23/32 1- 7/32 1-23/32 1- 5/8 1-13/16 27/32 3/4 1- 3/32 3- 7/16 .21 Approx. Wt. (Lbs.) G G1 G2 LM2HH1H2Part Number Size M M1 FlameGuardTM CPVC FIRE SPRINKLER PIPINGS PRODUCTS SPRINKLER HEAD TEE Steel Reinforced Plastic Thread Style (SR Fipt x SR Fipt x Soc) 4243-075SR 1/2"x1/2"x1" 1- 7/32 1- 5/8 1-13/16 1-13/16 1- 3/32 11/16 3- 5/8 .02 Part Number Size M M1 L Approx. Wt. (Lbs.) H H1 G G1 4206-007 3/4" 1- 5/16 1-17/32 17/32 .07 4206-010 1" 1-11/16 1-19/32 23/32 .15 4206-012 1-1/4" 2 2- 1/8 7/8 .18 4206-015 1-1/2" 2- 7/32 2- 5/16 1 .25 4206-020 2" 2- 7/8 2-29/32 1-13/32 .63 4206-025 2-1/2" 3-15/32 3- 7/16 1-11/16 1.02 4206-030 3" 4- 3/16 3-23/32 1-29/32 1.80 4206-131 1"x3/4" 1-23/32 1-13/16 23/32 .19 G Approx. Wt. (Lbs.) Part Number Size M H 4207-101 3/4"x1/2" 1- 3/8 1- 7/32 1-15/32 1- 1/2 15/32 29/32 .29 4207-130 1"x1/2" 1-23/32 1- 7/32 1-27/32 1-11/16 23/32 1- 3/32 .22 4207-131 1"x3/4" 1-23/32 1-13/32 1- 5/8 1-27/32 1/2 1- 3/16 .35 4207-166 1-1/4"x1/2" 2- 1/16 1- 7/32 1-21/32 1-29/32 7/16 1- 5/16 .35 Approx. Wt. (Lbs.) H H1 G G1Part Number Size M M1 5 SPEARS MANUFACTURING COMPANY FlameGuardTM CPVC FIRE SPRINKLER PIPINGS PRODUCTS SPRINKLER HEAD 90° ELL Brass Thread Insert Style (Soc x Brass Fipt) SPRINKLER HEAD 90° ELBOW Steel Reinforced Plastic Thread Style (Soc x SR Fipt) 4207-101SR 3/4"x1/2" 1-13/32 1- 3/16 1-15/32 1- 1/2 11/32 13/16 .14 4207-130SR 1"x1/2" 1-23/32 1- 3/16 1- 9/16 1-11/16 7/16 1 .18 4207-131SR 1"x3/4" 1-23/32 1- 3/8 1- 5/8 1- 9/16 1/2 7/8 .16 4207-166SR 1-1/4"x1/2" 2- 3/32 1- 7/32 1-21/32 1-23/32 13/32 1- 1/32 .19 Approx. Wt. (Lbs.) H H1 G G1Part Number Size M M1 45° ELL (Soc x Soc) 4217-007 3/4" 1-13/32 1- 5/16 5/16 .10 4217-010 1" 1- 5/8 1-15/32 11/32 .11 4217-012 1-1/4" 2- 3/32 1- 5/8 3/8 .23 4217-015 1-1/2" 2-11/32 1-27/32 15/32 .32 4217-020 2" 2- 7/8 2- 1/8 21/32 .48 4217-025 2-1/2" 3- 1/2 2- 1/2 3/4 .96 4217-030 3" 4- 5/32 2- 3/4 7/8 1.22 J Approx. Wt. (Lbs.) Part Number Size M H MADE IN THE U.S.A.6 FlameGuardTM CPVC FIRE SPRINKLER PIPINGS PRODUCTS 4220-007 3/4" 1-13/32 1-21/32 1-21/32 5/8 5/8 3- 5/16 3- 5/16 .22 4220-010 1" 1-11/16 1- 5/8 1- 5/8 3/4 3/4 3- 1/4 3- 1/4 .23 4220-012 1-1/4" 2- 3/32 2- 3/8 2- 3/8 1- 1/8 1- 1/8 4- 3/4 4- 3/4 .65 4220-015 1-1/2" 2-11/32 2- 5/8 2- 5/8 1- 7/32 1- 7/32 5- 1/4 5- 1/4 .87 4220-020 2" 3 3 3 1- 1/2 1- 1/2 6 6 1.43 4220-025 2-1/2" 3- 1/2 3-13/32 3-13/32 1-23/32 1-23/32 6-13/16 6-13/16 2.17 4220-030 3" 4- 1/8 3-15/16 3-15/16 2- 1/16 2- 1/16 7- 7/8 7- 7/8 3.12 4220-131 1"x1"x3/4"x3/4" 1-27/32 2 1- 5/8 7/8 21/32 4 3- 1/4 .35 L1 Approx. Wt. (Lbs.) Part Number Size M H H1 G G1 L CROSS & REDUCING CROSS (Soc x Soc x Soc x Soc) SPRINKLER HEAD CROSS (Soc x Soc X SR Fipt x SR Fipt) 4221-130SR 1"x1"x1/2"x1/2" 1- 5/8 1- 3/16 1-13/16 1-13/16 11/16 1- 1/8 3- 5/8 3- 5/8 .24 4221-131SR 1"x1"x3/4"x3/4" 1- 5/8 1- 3/8 1-13/16 1-13/16 11/16 1- 3/32 3- 5/8 3- 5/8 .25 G1 L L1 Approx. Wt. (Lbs.) H H1 GPart Number Size M M1 COUPLING (Soc x Soc) 4229-007 3/4" 1- 5/16 3/16 2- 1/8 .05 4229-010 1" 1- 5/8 3/16 2- 3/8 .08 4229-012 1-1/4" 2 3/32 2-19/32 .13 4229-015 1-1/2" 2- 1/2 11/32 2-31/32 .32 4229-020 2" 2- 7/8 1/8 3- 1/8 .46 4229-025 2-1/2" 3- 9/16 7/16 3-13/16 .70 4229-030 3" 4- 3/16 1/4 4 .89 L Approx. Wt. (Lbs.) Part Number Size M N 7 SPEARS MANUFACTURING COMPANY 4229-131 1"x3/4" 1-23/32 1-13/32 7/32 2- 3/8 .10 4229-167 1-1/4"x3/4" 2- 3/32 1-13/32 11/32 2-19/32 .15 4229-168 1-1/4"x1" 2- 3/32 1-23/32 5/16 2-11/16 .18 4229-210 1-1/2"x3/4" 2-11/32 1-13/32 15/32 2-13/16 .19 4229-211 1-1/2"x1" 2-11/32 1-23/32 3/8 2- 7/8 .22 4229-212 1-1/2"x1-1/4" 2- 3/8 2- 3/32 5/32 2-25/32 .22 4229-248 2"x3/4" 2- 7/8 1- 7/16 23/32 3- 3/16 .32 4229-249 2"x1" 2- 7/8 1-23/32 1/2 3- 1/8 .31 4229-250 2"x1-1/4" 2- 7/8 2- 1/8 17/32 3- 3/16 .33 4229-251 2"x1-1/2" 2-27/32 2-11/32 9/32 3- 3/16 .31 4229-291 2-1/2"x1-1/2" 3-15/32 2-11/32 21/32 3-23/32 .51 4229-292 2-1/2"x2" 3- 1/2 2- 7/8 13/32 3-21/32 .52 N L Approx. Wt. (Lbs.) Part Number Size M M1 FlameGuardTM CPVC FIRE SPRINKLER PIPINGS PRODUCTS REDUCER COUPLING (Soc x Soc) 4233-012 1-1/4" 2- 3/32 5/16 2-13/16 .17 4233-015 1-1/2" 2-11/32 7/32 2- 7/8 .20 4233-020 2" 2-27/32 9/32 3- 1/32 .30 4233-025 2-1/2" 3- 1/2 13/32 3- 3/8 .52 4233-030 3" 4- 5/32 7/16 3- 9/16 .72 L Approx. Wt. (Lbs.) Part Number Size M1 N GROOVED COUPLING ADAPTER (Groove x Soc) MADE IN THE U.S.A.8 FlameGuardTM CPVC FIRE SPRINKLER PIPINGS PRODUCTS FEMALE ADAPTER Brass Thread Insert Style (Soc x Brass Fipt) 4235-007SR 3/4" 1-13/32 1- 3/8 7/32 1- 7/8 .09 4235-010SR 1" 1-11/16 1- 3/4 5/32 2- 5/32 .14 4235-012SR 1-1/4" 2- 1/8 2- 1/16 3/16 2- 5/16 .20 4235-101SR 3/4"x1/2" 1-13/32 1- 7/32 7/32 1-15/16 .08 4235-130SR 1"x1/2" 1-23/32 1- 3/16 13/32 2- 7/32 .12 4235-131SR 1"x3/4" 1- 3/4 1- 3/8 1/4 2- 3/32 .13 N L Approx. Wt. (Lbs.) Part Number Size M M1 FEMALE ADAPTER & REDUCING FEMALE ADAPTER Steel Reinforced Plastic Thread Style (Soc x SR Fipt) 4235-007 3/4" 1-13/32 1- 3/8 5/16 2 .23 4235-010 1" 1-11/16 1-23/32 15/32 2- 9/32 .25 4235-012 1-1/4" 2- 3/32 2- 1/16 13/32 2- 3/8 .16 4235-015 1-1/2" 2- 3/8 2- 7/16 7/16 2- 9/16 .23 4235-020 2" 2- 7/8 3- 1/32 15/32 2-11/16 .31 N L Approx. Wt. (Lbs.) Part Number Size M M1 9 SPEARS MANUFACTURING COMPANY 4278-007 3/4" 1- 3/8 15/32 2- 1/16 .24 4278-010 1" 1-23/32 19/32 2-13/32 .39 L Approx. Wt. (Lbs.) Part Number Size M1 N FlameGuardTM CPVC FIRE SPRINKLER PIPINGS PRODUCTS SPIGOT FEMALE ADAPTER Brass Thread Insert Style (Spig x Brass Fipt) 4278-007SR 3/4" 1- 3/8 11/32 1-15/16 .08 4278-010SR 1" 1-23/32 13/32 2- 1/4 .13 L Approx. Wt. (Lbs.) Part Number Size M1 N SPIGOT FEMALE ADAPTER Steel Reinforced Plastic Thread Style (Spig x SR Fipt) FEMALE SPRINKLER HEAD ADAPTER w/ Brass Thread Insert (Soc x Brass Fipt) 4235-101 3/4"x1/2" 1- 7/16 1- 7/32 3/8 1-15/16 .25 4235-130 1"x1/2" 1-23/32 1- 7/32 9/16 2- 7/32 .19 4235-131 1"x3/4" 1-23/32 1- 3/8 7/16 2- 3/16 .26 N L Approx. Wt. (Lbs.) Part Number Size M M1 MADE IN THE U.S.A.10 FlameGuardTM CPVC FIRE SPRINKLER PIPINGS PRODUCTS L4235-130 1"x1/2" 1-23/32 1- 7/32 7/32 2 .17 N L Approx. Wt. (Lbs.) Part Number Size M M1 FEMALE SPRINKLER HEAD ADAPTER Brass Thread Insert Style (Long Body) (Soc x Brass Fipt) R4235-101 3/4"x1/2" 1- 7/16 1- 7/32 9/32 1-15/16 .14 N L Approx. Wt. (Lbs.) Part Number Size M M1 FEMALE SPRINKLER HEAD ADAPTER Brass Thread Insert Style w/ Positioning Ring (Soc x Brass Fipt) 4238-101SR 3/4"x1/2" 1- 7/32 1/4 1-29/32 .07 4238-130SR 1"x1/2" 1- 7/32 7/32 2- 1/32 .09 L Approx. Wt. (Lbs.) Part Number Size M1 N SPIGOT SPRINKLER HEAD ADAPTER Brass Thread Insert Style (Spig x Brass Fipt) SPIGOT SPRINKLER HEAD ADAPTER Steel Reinforced Pastic Thread Style (Spig x SR Fipt) 4238-101 3/4"x1/2" 1- 7/32 1/2 2- 1/32 .16 4238-130 1"x1/2" 1- 7/32 7/16 2- 1/32 .17 L Approx. Wt. (Lbs.) Part Number Size M1 N 11 SPEARS MANUFACTURING COMPANY Min. Max. Min. Max. 42001 3/4"x1/2" 1- 5/16 3- 7/16 4-21/32 5- 1/32 6- 1/4 2- 1/8 .41 42011 1"x1/2" 1- 5/16 3-11/32 4-19/32 5 6- 1/4 2- 1/8 .42 L Body Width Approx. Wt. (Lbs.) Part Number Size Q N FlameGuardTM CPVC FIRE SPRINKLER PIPINGS PRODUCTS ADJUSTABLE SPRINKLER HEAD ADAPTER Brass Thread Insert Style (Soc x Brass Fipt) Min. Max. Min. Max. 42001SR 3/4"x1/2" 1- 5/16 3-11/32 4- 5/8 5- 1/32 6- 5/16 2- 1/8 .37 42011SR 1"x1/2" 1- 5/16 3- 7/32 4- 1/2 5- 1/32 6- 5/16 2- 1/8 .38 L Body Width Approx. Wt. (Lbs.) Part Number Size Q N ADJUSTABLE SPRINKLER HEAD ADAPTER Stainless Steel Reinforced Plastic Thread Style (Soc x SR Fipt) ADJUSTABLE SPRINKLER HEAD ADAPTER Brass Thread Insert Style (Spig x Brass Fipt) Min. Max. Min. Max. 42004 3/4"x1/2" 1- 5/16 3- 3/8 4-19/32 5- 1/32 6- 5/16 2- 1/8 .41 42014 1"x1/2" 1- 5/16 3- 3/8 4- 5/8 5- 1/32 6- 5/16 2- 1/8 .42 L Body Width Approx. Wt. (Lbs.) Part Number Size Q N ADJUSTABLE SPRINKLER HEAD ADAPTER Stainless Steel Reinforced Plastic Thread Style (Spig x SR Fipt) Min. Max. Min. Max. 42004SR 3/4"x1/2" 1- 5/16 3- 3/16 4-15/32 5- 1/32 6- 5/16 2- 1/8 .36 42014SR 1"x1/2" 1- 5/16 3- 5/32 4-13/32 5 6- 1/4 2- 1/8 .37 L Body Width Approx. Wt. (Lbs.) Part Number Size Q N FlameGuardTM CPVC FIRE SPRINKLER PIPINGS PRODUCTS 4237-131 1"x3/4" 13/32 1-13/32 .05 4237-167 1-1/4"x3/4" 17/32 1-19/32 .12 4237-168 1-1/4"x1" 1/2 1-23/32 .09 4237-210 1-1/2"x3/4" 11/16 1-11/16 .19 4237-211 1-1/2"x1" 19/32 1-23/32 .15 4237-212 1-1/2"x1-1/4" 1/2 1- 3/4 .09 4237-248 2"x3/4" 29/32 1-29/32 .22 4237-249 2"x1" 25/32 1-29/32 .27 4237-250 2"x1-1/4" 1/2 1- 3/4 .24 4237-251 2"x1-1/2" 3/8 1- 3/4 .17 4237-290 2-1/2"x1-1/4" 1- 3/16 2-13/32 .46 4237-291 2-1/2"x1-1/2" 1- 1/32 2-13/32 .44 4237-292 2-1/2"x2" 13/16 2- 9/32 .26 4237-338 3"x2" 31/32 2- 7/16 .64 4237-339 3"x2-1/2" 1/4 2- 5/16 .40 Approx. Wt. (Lbs.) Part Number Size N L REDUCER BUSHING Flush Style (Spig x Soc) 4247-007 3/4" 1- 3/8 1-13/32 .05 4247-010 1" 1-19/32 1- 9/16 .06 4247-012 1-1/4" 2- 7/32 1- 7/8 .17 4247-015 1-1/2" 2-11/32 2- 1/16 .17 4247-020 2" 2-27/32 2- 5/16 .26 4247-025 2-1/2" 3-17/32 2-11/16 .52 4247-030 3" 4- 3/8 3 .92 Approx. Wt. (Lbs.) Part Number Size M W CAP (Soc) 4250-005 1/2" 27/32 .02 Part Number Size L Approx. Wt. (Lbs.) TEST PLUG (Mipt) (PVC White) Not UL Listed; For Pressure Testing Only MADE IN THE U.S.A.12 13 SPEARS MANUFACTURING COMPANY 4251-007 3/4" 1- 1/2 1/8 1- 5/32 17/32 2- 3/4 4 1/2 2 3-29/32 .31 4251-010 1" 1-13/16 1/8 1- 5/16 11/16 3- 1/8 4 1/2 2- 1/4 4- 9/32 .35 4251-012 1-1/4" 2- 7/32 5/32 1-13/32 11/16 3- 1/2 4 1/2 2- 1/4 4- 5/8 .44 4251-015 1-1/2" 2- 1/2 3/16 1- 9/16 23/32 3- 7/8 4 1/2 2- 1/2 5 .52 4251-020 2" 3 11/32 1-27/32 7/8 4- 3/4 4 5/8 3 5-31/32 .91 4251-025 2-1/2" 3- 1/2 1/2 2- 1/4 1- 1/32 5- 1/2 4 5/8 3- 1/4 6-15/16 1.32 4254-030 3" 4- 1/4 1/4 2- 1/8 1- 1/32 6 4 5/8 3- 1/4 7- 7/16 1.64 Bolt Size Min. Bolt Length Max. O.D. Approx. Wt. (Lbs.) Part Number Size M N L R Bolt Circle Dia. No. of Bolt Holes FlameGuardTM CPVC FIRE SPRINKLER PIPINGS PRODUCTS FLANGE (Soc) 4 Bolt Holes, 150 lbs. BLIND FLANGE 4 Bolt Holes, 150 lbs. 4256-007 3/4" 13/16 1-15/16 17/32 2- 3/4 4 1/2 2 3-27/32 .30 4256-010 1" 1- 1/32 2- 7/32 11/16 3- 1/8 4 1/2 2- 1/4 4- 1/4 .41 4256-012 1-1/4" 1 2- 3/8 11/16 3- 1/2 4 1/2 2- 1/4 4- 5/8 .50 4256-015 1-1/2" 1- 3/32 2- 7/16 23/32 3- 7/8 4 1/2 2- 1/2 4-31/32 .65 4256-020 2" 1- 5/32 2- 3/4 25/32 4- 3/4 4 5/8 3 5-15/16 1.00 4256-025 2-1/2" 1- 9/32 3- 1/16 1- 1/32 5- 1/2 4 5/8 3- 1/4 6-15/16 1.62 4256-030 3" 1-13/32 3- 3/8 1- 1/32 6 4 5/8 3- 1/4 7- 9/16 1.76 Min. Bolt Length Max. O.D. Approx. Wt. (Lbs.) R Bolt Circle Dia. No. of Bolt Holes Bolt SizePart Number Size N L FLANGE (Spig) Van Stone Style, 4 Bolt Holes, 150 lbs. 4253-007 3/4" 17/32 2- 3/4 4 1/2 2 3-27/32 .30 4253-010 1" 11/16 3- 1/8 4 1/2 2- 1/4 4- 1/4 .35 4253-012 1-1/4" 11/16 3- 1/2 4 1/2 2- 1/4 4- 5/8 .40 4253-015 1-1/2" 3/4 3- 7/8 4 1/2 2- 1/2 5- 1/32 .74 4253-020 2" 25/32 4- 3/4 4 5/8 3 5-15/16 .89 4253-025 2-1/2" 1- 1/32 5- 1/2 4 5/8 3- 1/4 6-15/16 1.70 4253-030 3" 1- 1/32 6 4 5/8 3- 1/4 7- 9/16 1.78 Approx. Wt. (Lbs.) No. of Bolt Holes Bolt Size Min. Bolt Length Max. O.D. Part Number Size R Bolt Circle Dia. 3” is Van Stone style two piece design. . . FlameGuardTM CPVC FIRE SPRINKLER PIPINGS PRODUCTS 4257-007 3/4" 1-17/32 3/8 2- 3/8 2- 1/2 .30 4257-010 1" 1-27/32 3/8 2- 9/16 2- 7/8 .41 4257-012 1-1/4" 2- 7/32 11/32 2-27/32 3- 5/16 .52 4257-015 1-1/2" 2- 1/2 3/8 3- 1/8 3-17/32 .63 4257-020 2" 3- 1/32 9/16 3- 5/8 4- 3/16 1.02 L Nut O.D. Approx. Wt. (Lbs.) Part Number Size M N UNION (Soc x Soc) MADE IN THE U.S.A.14 4259-010BR 1" 1-27/32 1 2- 7/8 2- 7/8 .56 4259-012BR 1-1/4" 2- 7/32 1- 9/32 3- 5/16 3- 5/16 .98 4259-015BR 1-1/2" 2- 1/2 1- 9/16 3- 3/4 3-17/32 .93 4259-020BR 2" 3- 1/32 1-27/32 4- 3/16 4- 3/16 1.50 L Nut O.D. Approx. Wt. (Lbs.) Part Number Size M N TRANSITION UNION w/ Brass Thread Insert (Soc x Brass Fipt) 3/4 1.058 1.046 ±0.004 0.719 1.000 1 1.325 1.130 ±0.005 0.875 1.125 1-1/4 1.670 1.655 ±0.005 0.938 1.250 1-1/2 1.912 1.894 ±0.006 1.094 1.375 2 2.387 2.369 ±0.005 1.156 1.500 2-1/2 2.889 2.868 ±0.007 1.750 1.750 3 3.516 3.492 ±0.008 1.875 1.875 SCH 40 Minimum Socket Length C SCH 80 Minimum Socket Length C Size Socket Entrance A Socket Bottom B Tolerance SOCKET DIMENSIONS SCH 40 - ASTM F438 SCH 80 - ASTM F439 © Copyright 2001 Spears Manufacturing Company. All Rights Reserved. Printed in the United States of America 03/01. FS-4-0301 SPEARS®MANUFACTURING COMPANY CORPORATE OFFICES 15853 Olden Street, Sylmar, CA 91342 P.O. Box 9203, Sylmar, CA 91392 (818) 364-1611 • http://www.spearsmfg.com FLORIDA 3445 Bartlett Boulevard Orlando, FL 32811 (407) 843-1960 (800) 327-6390 FAX: (407) 425-3563 PACIFIC SOUTHWEST 15860 Olden Street Sylmar (Los Angeles), CA 91342 P.O. Box 9203, Sylmar, CA 91392 (818) 364-1611 (800) 862-1499 FAX: (818) 367-3014 NORTHWEST 3902 “B” Street N.W. 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Box 9203 Sylmar, CA 91392 (818) 364-1611 FAX: (818) 898-3774 E-mail: export@spearsmfg.com Authorized Distributor Ductile Iron Pipe Fittings • Manufacturing facilities are ISO 9001:2000 and ISO 14001 • Castings conform to ASTM A536 • Fitting dimensions conform to ASME B16.3 • Bushings and Plugs conform to ASME B16.14 • Ductile Iron Threaded Fittings are UL Listed and FM Approved at 500 psi • Fittings are 100% air tested • NPT threads on all fittings conform to ASME B1.20.1 • Independent lab verification that fittings meet applicable chemical & physical properties Specifications SCI Quality Plus • Quality control inspections both at the overseas factory and our US warehouses • All fittings 100% tested under water • Company engineer available at your request • $10,000,000 product liability insurance • SCI trademark logo on each fitting • SCI 5/50 guarantee • Pro Pak System makes products easier to handle and warehouse • Orders shipped with in 24 hours • Fax confirmation of every order • Knowledgeable customer service personnel SMITH-COOPER INTERNATIONAL® • TOLL FREE 1-800-766-0076 • FAX (323) 890-4456 • www.smithcooper.com SMITH-COOPER INTERNATIONAL (SCI) warrants to its initial purchaser only, that its products which are delivered to this initial purchaser will be of the kind described in the order or price list and will be free of defects in workmanship or material for a period of five years from the date of delivery to our initial purchaser. Should any failure to conform to this warranty appear within five years after the date of the initial delivery to our initial purchaser, SCI will, upon written notification thereof and substantiation that the goods have been stored, installed, maintained and operated in accordance with recognized engineering and piping practices and industry standards, correct such defects by suitable repair or replacement (which alternative shall be at the discretion of SCI) of product at SCI’s own expense upon return of the defective part to SCI. In the event that SCI elects to replace the defective product, SCI shall pay up to $50 per defective product for total cost of replacement. In the event of multiple claims, such payment shall be no greater than $1,000 for each installation project. This warranty applies only during normal use that meets the above referenced conditions of installation and operation and is absolutely void if the product has been damaged after purchase or if it has been misused, repaired, altered or modified in any manner whatsoever. SCI shall not warranty any of its products if any portion of the product including without limitation, any component, gasket, housing or bolt has been modified, altered, remanufactured or replaced in any manner by any customer, user of the product or third party. Correction of non-conformities, in the manner and for the period of time provided above, shall constitute fulfillment of all liabilities of SCI to our initial purchaser, with respect to the goods, whether based on contract, negligence, strict tort, or otherwise. It is the intention of SCI that no warranty of any kind, whether expressed or implied shall pass through our initial purchaser to any other person or corporation. No returns will be allowed unless prior written permission of SCI is first obtained. Buyers shall be responsible for all costs of transportation as well as a restocking charge. This warranty is exclusively for the benefit of the initial purchaser of this product from SCI and, except to the extent prohibited by applicable law, the foregoing warranty is in lieu of all other warranties, express or implied, including but not limited to warranties of fitness or merchantability. LIMITATIONS OF LIABILITY: SCI shall not under any circumstances be liable for special or consequential damages such as, but not limited to damage to loss of other property or equipment, loss of profits or revenue, cost of capital, cost of purchased or replacement goods, claims of customers of our initial purchaser, any labor cost for repair or replacement of the product or damage caused by the product. The remedies of our initial purchaser, and all others, set forth herein are exclusive, and the liability of SCI with respect to same shall not, except as expressly provided herein, exceed the price of the SCI products on which such liability is based. Warranty and Limitations of Liability ® UL/FM Class 300 Ductile Iron Threaded Fittings 90° Elbow 1/2 35E 3004 1.13 - - 0.218 100 200 3/4 35E 3006 1.31 - - 0.360 70 140 1 35E 3010 1.50 - - 0.575 40 80 1-1/4 35E 3012 1.75 - - 0.875 25 50 1-1/2 35E 3014 1.94 - - 1.159 18 36 2 35E 3020 2.25 - - 1.814 10 20 2-1/2 35E 3024 2.70 - - 3.233 4 8 90° Reducing Elbow 3/4x1/2 35RE3006004 1.22 1.20 - 0.294 80 160 1x1/2 35RE3001004 1.36 1.26 - 0.417 70 140 1x3/4 35RE3001006 1.45 1.38 - 0.475 50 100 1-1/4x1/2 35RE3012004 1.53 1.34 - 0.539 35 70 1-1/4x3/4 35RE3012006 1.63 1.45 - 0.6224 35 70 1-1/4x1 35RE3012010 1.67 1.58 - 0.735 30 60 1-1/2x1/2 35RE3014004 1.75 1.52 - 0.656 30 60 1-1/2x3/4 35RE3014006 1.75 1.52 - 0.745 25 50 1-1/2x1 35RE3014010 1.80 1.65 - 0.877 20 40 1-1/2x1-1/4 35RE3014012 1.88 1.82 - 1.029 18 36 2x1/2 35RE3020004 1.97 1.60 - 1.035 18 36 2x3/4 35RE3020006 1.97 1.60 - 1.044 18 36 2x1 35RE3020010 2.02 1.73 - 1.285 16 32 2x1-1/4 35RE3020012 2.10 1.90 - 1.363 12 24 2x1-1/2 35RE3020014 2.16 2.02 - 1.510 10 20 2-1/2x1-1/2 35RE3024014 2.51 2.16 - 2.206 6 12 2-1/2x2 35RE3024020 2.60 2.39 - 2.551 6 12 45° Elbow 1/2 35F 3004 0.88 - - 0.201 150 300 3/4 35F 3006 0.98 - - 0.322 80 160 1 35F 3010 1.13 - - 0.505 40 80 1-1/4 35F 3012 1.29 - - 0.759 25 50 1-1/2 35F 3014 1.44 - - 1.004 20 40 2 35F 3020 1.69 - - 1.616 10 20 2-1/2 35F 3024 1.95 - - 2.772 4 8 Tee 1/2 35T 3004 1.13 - - 0.308 80 160 3/4 35T 3006 1.31 - - 0.502 30 60 1 35T 3010 1.50 - - 0.789 25 50 1-1/4 35T 3012 1.75 - - 1.192 10 20 1-1/2 35T 3014 1.94 - - 1.574 10 20 2 35T 3020 2.25 - - 2.433 6 12 2-1/2 35T 3024 2.70 - - 4.335 4 8 SMITH-COOPER INTERNATIONAL® • TOLL FREE 1-800-766-0076 • FAX (323) 890-4456 • www.smithcooper.com Part Size Part Number Dimensions (in)Weight (lb) Packaging A B C Inner Master Ductile Iron Threaded Fittings conform to ASTM A536, ASME B16.3 Class 300, ASME B16.14, ASME B1.20.1® 1 A A A A A A AA B UL/FM Class 300 Ductile Iron Threaded Fittings Reducing Tee 3/4x1/2 35RT3006004 1.20 1.20 1.22 0.433 60 120 1x1/2 35RT3010004 1.26 1.26 1.36 0.621 30 60 1x1/2x1 35RT3010004010 1.50 1.36 1.50 0.669 30 60 1x3/4 35RT3010006 1.38 1.38 1.45 0.6879 25 50 1x3/4x3/4 35RT3010006006 1.38 1.31 1.45 0.615 35 70 1x3/4x1 35RT3010006010 1.50 1.45 1.50 0.711 25 50 1-1/4x1/2 35RT3012004 1.34 1.34 1.53 0.838 20 40 1-1/4x1/2x1-1/4 35RT3012004012 1.75 1.53 1.75 0.950 25 50 1-1/4x3/4 35RT3012006 1.45 1.45 1.62 0.9255 15 30 1-1/4x3/4x1-1/4 35RT3012006012 1.75 1.62 1.75 1.003 20 40 1-1/4x1 35RT3012010 1.58 1.58 1.67 1.040 15 30 1-1/4x1x1/2 35RT3012010004 1.34 1.26 1.53 0.739 25 50 1-1/4x1x3/4 35RT3012010006 1.45 1.38 1.63 0.823 20 40 1-1/4x1x1 35RT3012010010 1.58 1.50 1.69 0.942 20 40 1-1/4x1x1-1/4 35RT3012010012 1.75 1.69 1.75 1.082 15 30 1-1/2x1/2 35RT3014004 1.41 1.41 1.66 1.046 16 32 1-1/2x1/2x1-1/4 35RT3014004012 1.81 1.56 1.88 1.149 24 48 1-1/2x1/2x1-1/2 35RT3014004014 1.94 1.66 1.94 1.237 12 24 1-1/2x3/4 35RT3014006 1.52 1.52 1.75 1.145 16 32 1-1/2x3/4x1-1/4 35RT3014006012 1.94 1.66 1.88 1.167 20 40 1-1/2x3/4x1-1/2 35RT3014006014 1.94 1.75 1.94 1.287 18 36 1-1/2x1 35RT3014010 1.65 1.65 1.80 1.275 12 24 1-1/2x1x1/2 35RT3014010004 1.44 1.25 1.69 0.898 20 40 1-1/2x1x3/4 35RT3014010006 1.50 1.44 1.75 0.9861 16 32 1-1/2x1x1 35RT3014010010 1.65 1.50 1.80 1.081 16 32 1-1/2x1x1-1/4 35RT3014010012 1.82 1.67 1.88 1.235 12 24 1-1/2x1x1-1/2 35RT3014010014 1.94 1.80 1.94 1.349 12 24 1-1/2x1-1/4 35RT3014012 1.82 1.82 1.88 1.430 12 24 1-1/2x1-1/4x1/2 35RT3014012004 1.41 1.34 1.66 0.957 16 32 1-1/2x1-1/4x3/4 35RT3014012006 1.52 1.45 1.75 1.037 16 32 1-1/2x1-1/4x1 35RT3014012010 1.65 1.58 1.80 1.168 16 32 1-1/2x1-1/4x1-1/4 35RT3014012012 1.82 1.75 1.88 1.325 14 28 1-1/2x1-1/4x1-1/2 35RT3014012014 1.94 1.88 1.94 1.449 14 28 2x1/2 35RT3020004 1.49 1.49 1.88 1.529 10 20 2x3/4 35RT3020006 1.60 1.60 1.97 1.629 10 20 2x1 35RT3020010 1.73 1.73 2.02 1.780 8 16 2x1x2 35RT3020010020 2.25 2.02 2.25 1.998 8 16 2x1-1/4 35RT3020012 1.90 1.90 2.10 1.975 8 16 2x1-1/4x2 35RT3020012020 2.25 2.10 2.25 2.097 8 16 2x1-1/2 35RT3020014 2.02 2.02 2.16 2.122 8 16 2x1-1/2x1/2 35RT3020014004 1.49 1.41 1.88 1.321 10 20 2x1-1/2x3/4 35RT3020014006 1.60 1.52 1.97 1.408 10 20 2x1-1/2x1 35RT3020014010 1.73 1.65 2.02 1.568 8 16 2x1-1/2x1-1/4 35RT3020014012 1.90 1.82 2.10 1.717 8 16 2x1-1/2x1-1/2 35RT3020014014 2.02 1.94 2.16 1.8785 8 16 Bull Head Tee 3/4x1 35BT3006010 1.45 1.45 1.37 0.617 30 60 1x1-1/4 35BT3010012 1.67 1.67 1.58 0.941 20 40 1x1-1/2 35BT3010014 1.80 1.80 1.65 1.069 15 30 1-1/4x1x1-1/2 35BT3012010014 1.88 1.80 1.82 1.256 15 30 1-1/4x1-1/2 35BT3012014 1.88 1.88 1.82 1.338 15 30 1-1/4x2 35BT3012020 2.10 2.10 1.90 1.653 10 20 1-1/2x1-1/4x2 35BT3014012020 2.16 2.10 2.02 1.832 10 20 1-1/2x2 35BT3014020 2.16 2.16 2.02 1.888 8 16 SMITH-COOPER INTERNATIONAL® • TOLL FREE 1-800-766-0076 • FAX (323) 890-4456 • www.smithcooper.com Part Size Part Number Dimensions (in)Weight (lb) Packaging A B C Inner Master Ductile Iron Threaded Fittings conform to ASTM A536, ASME B16.3 Class 300, ASME B16.14, ASME B1.20.1® 2 A A B B C C UL/FM Class 300 Ductile Iron Threaded Fittings Cross 1 35X 3010 1.50 - - 0.947 20 40 1-1/4 35X 3012 1.75 - - 1.420 12 24 1-1/2 35X 3014 1.94 - - 1.866 8 16 2 35X 3020 2.25 - - 2.838 6 12 Reducing Cross 1-1/4x1 35RX3012010 1.67 1.58 - 1.204 15 30 1-1/2x1 35RX3014010 1.80 1.65 - 1.435 12 24 2x1 35RX3020010 2.02 1.73 - 2.000 8 16 Cap 1/2 35C 3004 0.87 - - 0.112 300 600 3/4 35C 3006 0.97 - - 0.177 200 400 1 35C 3010 1.16 - - 0.296 110 220 1-1/4 35C 3012 1.28 - - 0.439 70 140 1-1/2 35C 3014 1.33 - - 0.553 50 100 2 35C 3020 1.45 - - 0.852 25 50 2-1/2 35C 3024 1.70 - - 1.604 18 36 Union 1 35U 3010 2.19 - - 1.085 20 40 1-1/4 35U 3012 2.50 - - 1.250 15 30 1-1/2 35U 3014 2.62 - - 1.761 10 20 2 35U 3020 3.12 - - 2.441 6 12 SMITH-COOPER INTERNATIONAL® • TOLL FREE 1-800-766-0076 • FAX (323) 890-4456 • www.smithcooper.com Part Size Part Number Dimensions (in)Weight (lb) Packaging A B C Inner Master Ductile Iron Threaded Fittings conform to ASTM A536, ASME B16.3 Class 300, ASME B16.14, ASME B1.20.1® 3 A A A A A A A A B B UL/FM Class 300 Ductile Iron Threaded Fittings Coupling 1/2 35CP3004 1.38 - - 0.156 200 400 3/4 35CP3006 1.63 - - 0.254 100 200 1 35CP3010 1.75 - - 0.444 60 120 1-1/4 35CP3012 2.00 - - 0.553 35 70 1-1/2 35CP3014 2.19 - - 0.778 25 50 2 35CP3020 2.62 - - 1.211 15 30 2-1/2 35CP3024 3.00 - - 2.224 9 18 Hex Reducing Coupling 1x1/2 35RC3010004 1.69 - - 0.362 80 160 1x3/4 35RC3010006 1.69 - - 0.451 60 120 1-1/4x3/4 35RC3012006 2.06 - - 0.675 40 80 2x1 (not hex)35RC3020010 2.81 - - 1.094 20 40 Hex Bushing 1x1/2 35HB3010004 1.06 - - 0.224 180 360 1x3/4 35HB3010006 1.06 - - 0.180 180 360 1-1/4x1 35HB3012010 1.19 - - 0.296 90 180 1-1/2x1 35HB3014010 1.25 - - 0.464 75 150 1-1/2x1-1/4 35HB3014012 1.25 - - 0.314 75 150 2x1 35HB3020010 1.38 - - 0.651 40 80 2x1-1/4 35HB3020012 1.38 - - 0.657 40 80 2x1-1/2 35HB3020014 1.38 - - 0.657 40 80 SMITH-COOPER INTERNATIONAL® • TOLL FREE 1-800-766-0076 • FAX (323) 890-4456 • www.smithcooper.com Plug, Square Head 1/2 35SP3004 0.94 - - 0.077 600 1200 3/4 35SP3006 1.12 - - 0.131 350 700 1 35SP3010 1.25 - - 0.196 200 400 1-1/4 35SP3012 1.37 - - 0.316 100 200 1-1/2 35SP3014 1.44 - - 0.428 80 160 2 35SP3020 1.50 - - 0.667 45 90 Beam Clamp 3/8 35BC3003 0.75 - - 0.308 100 200 1/2 35BC3004 0.75 - - 0.555 80 160 Part Size Part Number Dimensions (in)Weight (lb) Packaging A B C Inner Master Ductile Iron Threaded Fittings conform to ASTM A536, ASME B16.3 Class 300, ASME B16.14, ASME B1.20.1® 4 A A A A A B B Notes SMITH-COOPER INTERNATIONAL® • TOLL FREE 1-800-766-0076 • FAX (323) 890-4456 • www.smithcooper.com UL/FM Class 300 Ductile Iron Threaded Fittings Working Pressure Ratings TemperaTure Working pressure, nonshock psig Degrees F 300# class ThreaDeD FiTTings -20 To 100 500 150 500 200 480 250 460 300 440 350 420 400 400 450 380 500 360 550 340 600 320 650 300 5 USA 800-766-0076 Fax 323-890-4456 www.smithcooper.com Los Angeles, CA Chicago, IL Atlanta, GA Vancouver, WA Houston, TX No.Part Material 1 Stem Nut Stainless Steel (304/306) 2 Spring Holder Stainless Steel (304/306) 3 Spring Stainless Steel (304/306) 4 Stem Guide Polyacetal ( CF 500 P ) 5 Stem Brass ( ASTM-UNS B584 C85710 ) 6 O-Ring Rubber NBR ( SAE NO 1052# ) 7 Body Brass ( ASTM-UNS B584 C85710 ) • Rated at 200 psi • Cast brass • Spring loaded • Stainless steel spring • Opens at 2 psi • ISO 9001:2008 manufacturer 1 2 3 4 5 6 7 B A Brass In-Line Check Valve, Threaded Series 0209CV30 Size Part Number Weight A BINLBININ 1/2 0209CV30G 0.4 2.40 1.26 3/4 0209CV30I 0.6 2.74 1.50 1 0209CV30K 0.9 3.23 1.77 1-1/4 0209CV30L 1.5 3.62 2.13 1-1/2 0209CV30M 1.5 4.04 2.36 2 0209CV30N 3.5 5.04 3.03 Model FP53L Pressure Relief Valve Size: 1⁄2" (15mm) Watts No. FP53L is designed for use in fire protection grid systems to provide protection against excessive water pressure caused by thermal expansion or line surge. It is available in 175psi (12.1 bar), 185psi (12.8 bar), 260psi (17.9 bar) and 310psi (21.4 bar) pressure relief settings and can be installed horizontally or vertically. Bronze body construction with stainless steel spring to inhibit corrosion. The valve is constructed with a precision stem guide to ensure proper reseating. The test lever affords periodic manual testing and flushing of waterways and seating surfaces. Features • Underwriters Laboratory listed • Forged stainless steel spring • Bronze body construction for superior strength and to prevent corrosion • Manual test lever • Valve stem is guided to enhance reseating • 1⁄2" (15mm) male inlet x female outlet • Pressure settings: 175psi (12.1 bar), 185psi (12.8 bar), 260psi (17.9 bar) and 310psi (21.4 bar) Specifications For applications requiring a UL approved relief valve to provide pressure relief protection from water pressure in excess of 175psi (12.1 bar). Each valve shall be bronze body construction with forged stainless steel spring. It shall have a test lever and the valve shall be guided to enhance reseating and to decrease chance of the seat being misaligned. Watts Model No. FP53L. Dimensions — Weight 1⁄2" NPT Female Outlet Model Size HeigHt WidtH WeigHt in.mm in.mm in.mm lbs.kgs. FP53L 1⁄2 15 31⁄2 89 17⁄8 48 1⁄2 .23 Pressure Relief Valves should be tested periodically to ensure that the product has not been affected by corrosive water conditions and to ensure that the valve and discharge piping have not been altered or tampered with. 1⁄2" NPT Male Outlet For Fire Protection Applications ES-FP53L Job Name ––––––––––––––––––––––––––––––––––––––––––– Contractor –––––––––––––––––––––––––––––––––––––––––––– Job Location ––––––––––––––––––––––––––––––––––––––––– Approval ––––––––––––––––––––––––––––––––––––––––––––– Engineer ––––––––––––––––––––––––––––––––––––––––––––– Contractor’s P.O. No. –––––––––––––––––––––––––––––––––– Approval ––––––––––––––––––––––––––––––––––––––––––––– Representative –––––––––––––––––––––––––––––––––––––––– This device is designed for emergency safety relief and shall not be used as an operating control. Note: This information is not intended to replace the full product installation and safety information available or the experience of a trained product installer. You are required to thoroughly read all installation instructions and product safety information before beginning the installation of this product. WARNING! ES-FP53L 1214 © 2012 Watts USA: Tel: (978) 688-1811 • Fax: (978) 794-1848 • www.watts.com Canada: Tel: (905) 332-4090 • Fax: (905) 332-7068 • www.watts.ca Watts product specifications in U.S. customary units and metric are approximate and are provided for reference only. For precise measurements, please contact Watts Technical Service. Watts reserves the right to change or modify product design, construction, specifications, or materials without prior notice and without incurring any obligation to make such changes and modifications on Watts products previously or subsequently sold. A Watts Water Technologies Company UNITED B RASS WORKS, INC. 714 S. Main St., Randleman, NC 27317 Tel: 800-334-3035 Fax: 800-498-4696 www.ubw.com Model 80 Ball Valve Double Female • 200 lbs. WSP @ 406 ° Max • 400 lbs. WOG • 100% Pressure Tested • Threaded Ends • Blow-Out Proof Stem • ¼” - ½” Full Flow • ¾” - 2” Large Port Diameters MATERIAL LIST NO . DESCRIPTION MATERIAL 1 Lever Plated Steel w/ vinyl grip 2 Stem Brass 3 Jam Nut Plated Steel 4 Packing Nut Brass 5 Packing Sleeve Brass 6 Packing Graphite Non-Asb. 7 Bevel Washer Steel 8 O-Ring Buna 9 Tail Piece (¼” – ½”) Tail Piece (3/4” - 2”) Brass Bronze 10 Body Bronze 11 Ball Chrome Plated Brass 12 Nest Teflon SHIP QUAN. SIZE A B C D E F WT. (lbs.) PER CTN. ¼” 0.38 1.86 0.92 0.94 1.58 3.31 0.52 12 3/8” 0.38 1.86 0.92 0.94 1.58 3.31 0.52 12 ½” 0.50 2.17 1.06 1.11 2.28 4.23 0.78 12 ¾” 0.63 2.05 1.20 1.31 2.38 4.23 0.98 12 1” 0.81 3 .27 1.67 1.59 2.55 4.23 1.59 6 1 ¼” 1.00 3.48 1.72 1.77 3.19 5.47 2.47 4 1 ½” 1.25 3.97 1.95 2.02 3.38 5.47 3.50 4 2” 1.50 4.41 2.14 2.27 3.56 5.47 5.00 2 Identification Signs Description Manufactured from .020" white coated aluminum. All sign types are screen printed with a fade resistant red ink. Each sign is shipped with a clear protective plastic coating which can be re- moved at time of installation. Each sign type meets or exceeds NFPA13 requirements. All signs (except 7" round) are drilled in four corners to allow for easy installation. All signs (except 7" round) may be installed with sign chain or with any fastener that is suitable for the material that the sign is being attached. The 7" round bell signs are center drilled to allow for installation di- rectly to the bell gong assembly. Type “A” 9" x 7" Control valve signs are drilled with the same four hole pattern as Type "B" 6" x 2" signs to allow for attachment of Type “B” to Type "A". Installation Installation of aluminum signs is accomplished by several methods. The most common installation procedure is to use #16 Single Jack chain to hang the sign on the area being identified. Since all of the above mentioned signs are predrilled at all four cor- ners, the last link of the chain can be opened and hooked through the top holes on the signs and hung on the ap- propriate valve or piping. The signs may also be fastened to a flat surface with fasteners appropriate to the base mate- rial. (The 9" x 7" Fire Alarm Bell sign must be drilled if it is to be attached directly to the bell gong.) Specifications Material: .020" aluminum with removable plastic coating Sizes: 6" x 2" 4" x 6" 5" x 7" 9" x 7" 12" x 10" 8.5" x 11" See current catalog for a full listing of all available signs. ©1996-2009 Fire Protection Products, Inc (FPPI) Fire Protection Products, Inc 6241 Yarrow Dr., Suite A, Carlsbad, CA 92011-1541 For questions: 1 800 344-1822 • 1 800 344-3775 fax • www.fppi.com Sprinkler Identifi cation Signs FPPI’s Sprinkler Identifi cation Signs are manufactured of aluminum, painted white then printed with “fade resistant” red ink. Each sign is drilled for easy installation and is plastic coated to prevent scratching of fi nish during shipment and fi nal installation. Designed in accordance with NFPA requirements. Part No. Description Box Qty. 02-002-00 Blank Sign w/border 6” x 2” 1000 02-006-00 Air Control, 6” x 2” 1000 02-010-00 Air Line, 6” x 2” 1000 02-014-00 Alarm Line, 6” x 2” 1000 02-018-00 Alarm Test, 6” x 2” 1000 02-022-00 Anti-Freeze System 6” x 2” 1000 02-023-00 Anti-Freeze System 5” x 7” 1000 02-024-00 Auto Sprinkler Shut-Off 12” x 10” 1000 02-026-00 Auxiliary Drain, 6” x 2” 1000 02-034-00 Control Valve, 6” x 2” 1000 02-036-00 Control Valve, 4” x 6” 1000 02-037-00 Control Valve, 5” x 7” 1000 02-038-00 Control Valve, 9” x 7” 500 02-042-00 Drain, 6” x 2” 1000 02-046-00 Drain Valve, 6” x 2” 1000 02-050-00 Dry Standpipe 6” x 2” 1000 02-051-00 Fire Dept. Connection 6” x 2” 1000 02-053-00 Excess Pressure Pump, 6” x 2” 1000 02-054-00 Entire System, 6” x 2” 1000 02-055-00 Fire Alarm Bell, 9” x 7” 500 02-056-00 Fire Alarm Bell, 7” Round 500 02-057-00 911 Fire Alarm Bell, 7” Round 500 02-058-00 F.S. Valve Do Not Close, 6” x 2” 1000 02-060-00 Fire Sprinkler Riser Inside, 6” x 2” 1000 02-062-00 From City Main, 6” x 2” 1000 02-066-00 In This Building, 6” x 2” 1000 02-070-00 In This Section, 6” x 2” 1000 02-074-00 Inspectors Test, 6” x 2” 1000 02-077-00 Hydraulic System, 5” x 7” 1000 02-081-00 Hydraulic System, 8-1/2” x 11” 1000 02-082-00 Main Control, 6” x 2” 1000 02-086-00 Main Drain, 6” x 2” 1000 02-091-00 Multi-use System, Warning, 5” x 7” 1000 02-092-00 Normally Closed, 6” x 2” 1000 02-096-00 Normally Open, 6” x 2” 1000 02-098-00 Open Sprinkler, 6” x 2” 1000 ©1996-2009 Fire Protection Products, Inc (FPPI) Fire Protection Products, Inc 6241 Yarrow Dr., Suite A, Carlsbad, CA 92011-1541 For questions: 1 800 344-1822 • 1 800 344-3775 fax • www.fppi.com 02-098-00 Open Sprinkler, 6” x 2” 1000 Specifi cations Bourdon Tube Material: copper alloy C-type Pressure Connection Material: copper alloy 1/4“ NPT lower mount (LM) Movement Copper alloy Dial White aluminum with stop pin; black and red lettering Pointer Black aluminum Case Black polycarbonate Window Snap-in clear polycarbonate ©2010 Fire Protection Products, Inc (FPPI) Rev061710 Fire Protection Products, Inc 6241 Yarrow Dr., Suite A, Carlsbad, CA 92011-1541 For questions: 1 800 344-1822 • 1 800 344-3775 fax • www.fppi.com Sprinkler Gauge Standard Features Design EN 837-1 & ASME B40.100 Sizes 4” (100 mm) Accuracy class ± 3/2/3% of span (ASME B40.100 Grade B) Ranges 0/80 psi, retard to 250 psi (air) 0/300 psi (water) Working Pressure Steady: 3/4 of full scale value Fluctuating: 2/3 of full scale value Short time: full scale value Operating Temperature Ambient: -40°F to 140°F (-40°C to 60°C) Media: 140°F (+60°C) maximum Temperature Error Additional error when temperature changes from reference temperature of 68°F (20°C) +0.4% for every 18°F (10°C) rising or falling. Percentage of span. Manufactured by WIka Instrument Applications • Fire sprinkler systems • Suitable for all media that will not obstruct the pressure system or attack copper alloy parts Special Features • UL-listed (UL-393), United States and Canada • Factory Mutual (FM) approved • Reliable and economical freedom® residential concealed pendent sprinkler vk494 (k4.9) tecHnical data the viking corporation, 210 n industrial park drive, Hastings mi 49058 telephone: 269-945-9501 technical services: 877-384-5464 fax: 269-818-1680 email: techsvcs@vikingcorp.com visit the viking website for the latest edition of this technical data page www.vikinggroupinc.com Page 1 of 5 Form No. F_012116 17.04.20 Rev 17.2 1. description Viking Freedom® Residential Concealed Pendent Sprinkler VK494 is a small thermosensitive, glass-bulb residential sprinkler designed for installation on concealed pipe systems where the appearance of a smooth ceiling is desired. The orifice design, with a K-Factor of 4.9 (70.6 metric*), allows the sprinkler’s efficient use of available water supplies for the hydraulically designed fire-protection system. The fast response glass bulb operating element and special deflector characteristics meet the challenges of residential sprinkler standards. The sprinkler is pre-assembled with a threaded adapter for installation with a low-profile small-diameter cover assembly installed flush to the ceiling. The two-piece design allows installation and testing of the sprinkler prior to installation of the cover plate. The “push-on”, “thread-off” design of the concealed cover plate assembly allows easy installation of the cover plate after the system has been tested and the ceiling finish has been applied, while also providing up to 1/2” (13 mm) of vertical adjustment. The cover assembly can be removed and reinstalled, allowing temporary removal of ceiling panels without taking the sprinkler system out of service or removing the sprinkler. The Electroless Nickel PTFE (ENT) coating has been investigated for installation in corrosive atmospheres and is C-UL-US-EU Listed as corrosion resistant as indicated in the Approval Charts. The ENT finish is only available for the sprinkler assembly, the cover plate is not plated. 2. listinGs and approvals Ul listed (c-Ul-Us-eU): Category VKKW Refer to the Approval Charts and Design Criteria on for C-UL-US-EU Listing requirements that must be followed. 3. tecHnical dataSpecifications:Minimum Operating Pressure: Refer to the Approval Chart.Maximum Working Pressure: 175 psi (12 bar). Factory tested hydrostatically to 500 psi (34.5 bar).Thread size: 1/2” (15 mm) NPT Nominal K-Factor: 4.9 U.S. (70.6 metric*)Glass-bulb fluid temperature rated to -65 °F (-55 °C) * Metric K-factor measurement shown is in Bar. When pressure is measured in kPa, divide the metric K-factor shown by 10.0. material standards:Sprinkler Body: Brass UNS-C84400 or QM BrassDeflector: Phosphor Bronze UNS-C51000Deflector Pins: Stainless Steel UNS-S30200Button: Brass UNS-C36000Pip Cap and Insert Assembly: Copper UNS-C11000 and SS UNS-S30400Compression Screw: 18-8 Stainless SteelYoke: UNS-S43000 Stainless Steel or Phosphor Bronze UNS-C51000Belleville Spring Sealing Assembly: Nickel Alloy, coated on both sides with PTFE TapeCover Adapter: Cold Rolled Steel UNS-G10080, Finish: Clear Chromate over Zinc PlatingShipping Cap: Polyethylenecover plate materials:Cover Plate Assembly: Copper UNS-C11000 and Brass UNS-C26800Spring: Beryllium NickelSolder: Eutecticordering information: (Also refer to the current Viking price list.)Viking Freedom® Residential Concealed Pendent Sprinkler VK494 and Cover Plate Assembly must be ordered separately:sprinkler: Order Sprinkler VK494 by first adding the appropriate suffix for the sprinkler finish and then the appropriate suffix for the temperature rating to the sprinkler base part number. Finish Suffix: Brass = A and ENT = JNTemperature Suffix: 155 °F (68 °C) = B, 200 °F (93 °C) = EFor example, sprinkler VK494 with a Brass finish and a 200 °F (93 °C) temperature rating = Part No. 20759AE.cover plate assembly: Base Part No. 13504 (2-3/4” diameter), Base Part No. 13642 (3-5/16” diameter), or Base Part No. 15394 (square cover plate, 3-5/16” diameter) Replaces Form No. F_012116 Rev 17.1 (added alt. material for yoke) freedom® residential concealed pendent sprinkler vk494 (k4.9) tecHnical data the viking corporation, 210 n industrial park drive, Hastings mi 49058 telephone: 269-945-9501 technical services: 877-384-5464 fax: 269-818-1680 email: techsvcs@vikingcorp.com visit the viking website for the latest edition of this technical data page www.vikinggroupinc.com Page 2 of 5 Form No. F_012116 17.04.20 Rev 17.2 Specify finish and temperature rating of the cover plate assembly by adding the appropriate suffixes for the finish and the cover temperature rating to the base part number:Finish Suffix: Polished Chrome = F, Brushed Chrome = F-/B, Bright Brass = B, Antique Brass = B-/A, Brushed Brass = B-/B, Brushed Copper = E-/B, Painted White = M-/W, Painted Ivory = M-/I, Painted Black = M-/BTemperature Suffix: 135 °F/57 °C = A For example, cover 13504 with a Polished Chrome finish and a 135 °F/57 °C temperature rating = 13504FA. available finishes and temperature ratings: Refer to Table 1. accessories: (Also refer to the Viking website.)sprinkler Wrenches**:A. Heavy Duty Part No. 14047W/B** (available since 2006), orB. Head Cabinet Wrench Part No. 14031*** (available since 2006) C. Optional Concealed Cover Plate Installer Tool Part No. 14412 (available since 2007)D. Optional Large Concealed Cover Plate Installer Tool Part No. 14867 (available since 2007) **Requires a ½” ratchet (not available from Viking). ***Also optional for removal of the protective cap. Ideal for sprinkler cabinets. sprinkler cabinet: Part No. 01731A (available since 1971) 4. installation Refer to appropriate NFPA Installation Standards. 5. operation During fire conditions, when the temperature around the sprinkler approaches its operating temperature, the cover plate detaches, releasing the deflector. Continued heating of the exposed sprinkler causes the heat-sensitive liquid in the glass bulb to expand, causing the glass to shatter, releasing the yoke and pip cap and sealing spring assembly. . Water flowing through the sprinkler orifice strikes the deflector, forming a uniform spray pattern over a specific area of coverage determined by the water supply pres-sure at the sprinkler to extinguish or control the fire. 6. inspections, tests and maintenance Refer to NFPA 25 for Inspection, Testing and Maintenance requirements. 7. availability Viking Sprinkler Model VK494 is available through a network of domestic and international distributors. See The Viking Corporation web site for the closest distributor or contact The Viking Corporation. 8. GUarantee For details of warranty, refer to Viking’s current list price schedule or contact Viking directly. table 1: available sprinkler temperatUre ratinGs and finisHes sprinkler temperature classification sprinkler nominal temperature rating1 maximum ambient ceiling temperature2 temperature rating of the cover assembly (required)3 cover plate base part number4 large cover plate base part number4 square cover plate base part number4 bulb color Ordinary 155 °F (68 °C) 100 °F (38 °C) 135 °F (57 °C)13504 13642 15394 Red Intermediate 200 °F (93 °C) 150 °F (65 °C) 135 °F (57 °C)13504 13642 15394 Green sprinkler finishes: Brass and ENT cover plate finishes: Polished Chrome, Brushed Chrome, Bright Brass, Antique Brass, Brushed Brass, Brushed Copper, Painted White, Painted Ivory, or Painted Black corrosion resistant coatings5: ENT footnotes 1 The sprinkler temperature rating is stamped on the deflector. 2 Based on NFPA-13, NFPA 13R, and NFPA 13D. Other limits may apply, depending on fire loading, sprinkler location, and other requirements of the Authority Having Jurisdiction. Refer to specific installation standards. 3 Maximum ambient temperature for cover assembly is 100 °F (38 °C). 4 Part number shown is the base part number. For complete part number, refer to current Viking price list schedule. 5 The corrosion resistant coatings have passed the standard corrosion test required by the approving agencies indicated in the Approval Charts. These tests cannot and do not represent all possible corrosive environments. Prior to installation, verify through the end-user that the coatings are compatible with or suitable for the proposed environment. For automatic sprinklers, the ENT coating is applied to all exposed exterior surfaces, including the waterway. For ENT coated sprinklers, the Belleville spring is exposed. freedom® residential concealed pendent sprinkler vk494 (k4.9) tecHnical data the viking corporation, 210 n industrial park drive, Hastings mi 49058 telephone: 269-945-9501 technical services: 877-384-5464 fax: 269-818-1680 email: techsvcs@vikingcorp.com visit the viking website for the latest edition of this technical data page www.vikinggroupinc.com Page 3 of 5 Form No. F_012116 17.04.20 Rev 17.2 approval chartviking vk494, 4.9 k-factor residential concealed pendent sprinkler for systems designed to nfpa 13d or nfpa 13r. for systems designed to nfpa 13, refer to the design criteria. for ceiling types refer to current editions of nfpa 13, 13r or 13d sprinkler base part number 1 sin npt thread size nominal k-factor maximum Water Wor- king pressureinchesmmU.s. metric 2 20759 VK494 1/2 15 4.9 70.6 175 psi (12 bar) max. coverage area 6 W X l ft. X ft. (m X m) flow Gpm (lpm) pressure psi (bar)Deflector to ceiling installation type listings and approvals3,5 minimum spacing ft. (m)155 °F (68 °C), 200 °F (93 °C) Temperature Rated Sprinklers 4 12 X 12 (3.7 X 3.7) 13 (49.2) 7.0 (0.48) Refer to Figure 2 Concealed with Cover Plate Assembly. See Footnote 9. See Footnotes 7,10, & 11 8 (2.4) 14 X 14 (4.3 X 4.3) 13 (49.2) 7.0 (0.48) 16 X 16 (4.9 X 4.9) 13 (49.2) 7.0 (0.48) 18 X 18 (5.5 X 5.5) 17 (64.4) 12.0 (0.83) 20 X 20 (6.1 X 6.1) 20 (75.7) 16.7 (1.15) footnotes 1 Part number shown is the base part number. For complete part number, refer to current Viking price schedule. 2 Metric K-factor measurement shown is when pressure is measured in Bar. When pressure is measured in kPa, divide the metric K-factor shown by 10.0. 3 This chart shows the listings and approvals available at the time of printing. Other approvals may be in process. Check with the manufacturer for any additional approvals. Refer also to Design Criteria. 4 Listed by Underwriter’s Laboratories, Inc. for use in the U.S., Canada, and European Union. 5 Meets New York City requirements, effective July 1, 2008. 6 For areas of coverage smaller than shown, use the “Flow” and “Pressure” for the next larger area listed. Flows and pressures listed are per sprinkler. The distance from sprinklers to walls shall not exceed one-half the sprinkler spacing indicated for the minimum “Flow” and “Pressure” used. 7 Cover Temperature Rating is 135 °F (57 °C). Cover Part No. 135041, 136421 (large diameter), or 153941 (square cover plate). 9 Other paint colors are available on request with the same listings as the standard finish colors. Listings and approvals apply for any paint manufacturer. Contact Viking for additional information. Custom colors are indicated on a label inside the cover assembly. Refer to Figure 3. 10 Accepted Cover Plate Finishes are: Polished Chrome, Brushed Chrome, Bright Brass, Antique Brass, Brushed Brass, Brushed Copper, Painted White, Painted Ivory, or Painted Black 9. 11 C-UL-US-EU Listed as corrosion resistant - Electroless Nickel PTFE (ENT) freedom® residential concealed pendent sprinkler vk494 (k4.9) tecHnical data the viking corporation, 210 n industrial park drive, Hastings mi 49058 telephone: 269-945-9501 technical services: 877-384-5464 fax: 269-818-1680 email: techsvcs@vikingcorp.com visit the viking website for the latest edition of this technical data page www.vikinggroupinc.com Page 4 of 5 Form No. F_012116 17.04.20 Rev 17.2 desiGn criteria (Also refer to the Approval Chart on page 3.) Ul listing requirements (c-Ul-Us-eU): When using Viking Residential Concealed Pendent Sprinkler VK494 for systems designed to NFPA 13D or NFPA 13R, apply the listed areas of cover-age and minimum water supply requirements shown in the Approval Chart. For systems designed to NFPA 13: The number of design sprinklers is to be the four contiguous most hydraulically demanding sprinklers. The minimum required discharge from each of the four sprinklers is to be the greater of the following: • The flow rates given in the Approval Chart for NFPA 13D and NFPA 13R applications for each listed area of coverage, or • Calculated based on a minimum discharge of 0.1 gpm/sq. ft. over the “design area” in accordance with sections 8.5.2.1 or 8.6.2.1.2 of NFPA 13. • Minimum distance between residential sprinklers: 8 ft. (2.4 m). note: concealed sprinklers must be installed in neutral or negative pressure plenums only. important: always refer to bulletin form no. f_080415 - best practices for residential sprinkler Handling and installation. also refer to form no. f_080614 for general care, installation, and maintenance information. viking sprinklers are to be in-stalled in accordance with the latest edition of viking technical data, the appropriate standards of nfpa and any other similar authorities Having Jurisdiction, and also with the provisions of governmental codes, ordinances, and standards, whenever applicable. final approval and acceptance of all residential sprinkler installations must be obtained from the authorities Having Jurisdiction. sprinkler and adapter assembly • protective cap removed • Use wrench 14047W/b** step 1: carefully slide the wrench sideways around the deflector and pins sprinkler Wrench part no. 14047W/b** ** a 1/2” ratchet is required (not available from viking) 2-1/4” (57 mm) diameter opening required in the ceiling. step 2: carefully press the wrench upward and turn slightly to ensure engagement with the sprinkler wrench flats. figure 1: sprinkler installation and proper Wrench Usage never install the sprinkler by applying the installation wrench across the frame arms. do not overtighten. Use only the designated sprinkler wrenches, viking part numbers 14047W/b** or 14031**. a leak tight seal should be achieved by turning the sprinkler clockwise 1 to 1-1/2 turns beyond finger tight. sprinkler wrench flat sprinkler frame arms freedom® residential concealed pendent sprinkler vk494 (k4.9) tecHnical data the viking corporation, 210 n industrial park drive, Hastings mi 49058 telephone: 269-945-9501 technical services: 877-384-5464 fax: 269-818-1680 email: techsvcs@vikingcorp.com visit the viking website for the latest edition of this technical data page www.vikinggroupinc.com Page 5 of 5 Form No. F_012116 17.04.20 Rev 17.2 figure 2: sprinkler dimensions and cover installation 1/2” (15 mm) npt 2-1/4”(58 mm)2-9/16” (65 mm)maximum 2-1/16” (52 mm)minimum 2-3/4” (70 mm) or 3-5/16” (84 mm)note: Upon sprinkler activation, the deflector descends to approximately 13/16” (21 mm) below the sprinkler body. figure 3: identification of custom paint for concealed covers All custom color painted cover plates will have an identifying label affixed to the inside of the cover that indicates the custom color and will have a representative sample (a paint dot) of the paint on the label.FACTORY APPLIE D C USTO M P AI NT COLORfigure 4: square cover assembly 15394 3-5/16” (84 mm) Replaces Form No. F_012116 Rev 17.1 (added alt. material for yoke) Pipe Clamps Pipe Clamps All dimensions in charts and on drawings are in inches. Dimensions shown in parentheses are in millimeters unless otherwise specified. 31 Fig. B2400 - Standard Pipe Strap (TOLCO Fig. 2STR) Part No. Pipe Size AB C TW in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) B2400-1/2 1/2”(15)5/16”(7.9)7/16”(11.1)213/16”(71.4)10 Ga.(3.4)15/8”(41.3) B2400-3/4 3/4”(20)5/16”(7.9)7/16”(11.1)3”(76.2)10 Ga.(3.4)15/8”(41.3) B2400-1 1”(25)5/16”(7.9)7/16”(11.1)317/32”(89.7)10 Ga.(3.4)15/8”(41.3) B2400-11/4 11/4” (32) 5/16”(7.9)7/16”(11.1)33/4”(95.2)10 Ga.(3.4)15/8”(41.3) B2400-11/2 11/2”(40)5/16”(7.9)7/16”(11.1)41/16”(103.2)10 Ga.(3.4)15/8”(41.3) B2400-2 2”(50)7/16”(11.1)11/16”(17.4)521/32”(143.6)1/4”(6.3)15/8”(41.3) B2400-21/2 21/2”(65)7/16”(11.1)11/16”(17.4)65/32”(156.3)1/4”(6.3)15/8”(41.3) B2400-3 3”(80)7/16”(11.1)11/16”(17.4)625/32”(172.2)1/4”(6.3)15/8”(41.3) B2400-31/2 31/2”(90)7/16”(11.1)11/16”(17.4)79/32”(184.9)1/4”(6.3)15/8”(41.3) B2400-4 4”(100)9/16”(14.3)11/16”(17.4)725/32”(197.6)1/4”(6.3)15/8”(41.3) B2400-5 5”(125)9/16”(14.3)11/16”(17.4)87/8”(225.4)1/4”(6.3)15/8”(41.3) B2400-6 6”(150)9/16”(14.3)11/16”(17.4)915/16”(252.4)1/4”(6.3)15/8”(41.3) B2400-8 8”(200)9/16”(14.3)11/16”(17.4)1131/32”(304.0)1/4”(6.3)15/8”(41.3) Bolt Size A B T C W Design Load 2 Design Load 3 Design Load 1 Pipe SizeSize Range:1/2" (15mm)thru 24" (600mm)pipe Material:Steel Function:Designed for supporting pipe runs from strut supports. Approvals:Underwriters Laboratories Listed for B2400-3/4" thru B2400-8". Conforms to Federal Specification WW-H-171E & A-A-1192A, Type 26 and Manufacturers Standardization Society ANSI/MSS SP-69 & SP-58, Type 26. Finish:Electro-Galvanized. Contact Cooper B-Line for alternative finishes and materials. Order By:Figure number, pipe size and finish Note:Ductile iron sizes available. Special “B” dimensions available on request, consult factory. Part No. Design Load 1 Design Load 2 Design Load 3 Approx. Wt./100 Lbs.(kN)Lbs.(kN) Lbs. (kN) Lbs. (kg) B2400-1/2 600 (2.67)150 (.67)105 (.47)23 (10.4) B2400-3/4 600 (2.67)150 (.67)105 (.47)26 (11.8) B2400-1 600 (2.67)150 (.67)120 (.53)31 (14.0) B2400-11/4 600 (2.67)150 (.67)120 (.53)36 (16.3) B2400-11/2 600 (2.67)150 (.67)120 (.53)39 (17.7) B2400-2 1200 (5.34)480 (2.14)180 (.80)93 (42.2) B2400-21/2 1200 (5.34)480 (2.14)180 (.80)106 (48.1) B2400-3 1200 (5.34)480 (2.14)300 (1.33)132 (59.9) B2400-31/2 1200 (5.34)480 (2.14)300 (1.33)151 (68.5) B2400-4 1500 (6.67)600 (2.67)450 (2.00)160 (72.6) B2400-5 1500 (6.67)600 (2.67)450 (2.00)192 (87.1) B2400-6 1500 (6.67)600 (2.67)450 (2.00)219 (99.3) B2400-8 2000 (8.90)800 (3.56)600 (2.67)297 (134.7) For larger sizes, consult the full line pipe hanger catalog. Pipe Clamps All dimensions in charts and on drawings are in inches. Dimensions shown in parentheses are in millimeters unless otherwise specified. Pipe Clamps 32 Fig. 22 - Hanger for CPVC Plastic Pipe & IPS Steel Pipe** Single Fastener Strap (Cooper B-Line B3181) Size Range:3/4" (20mm)thru 2" (50mm)CPVC pipe Material:Pre-Galvanized Steel Function:Intended to perform as a hanger to support CPVC piping used in automatic fire sprinkler systems. The product acts as a hanger when tab is upward and the fastener screw is in the horizontal position. Fig. 22 can be installed on the top of a beam, but in this situation acts as a guide to the piping which is supported by the beam itself. It is not intended to support CPVC pipe from under a flat horizontal surface, such as a ceiling. Approvals:Underwriters Laboratories Listed in the USA (UL)and Canada (cUL)to support fire sprinkler piping. May be installed in wood using fasteners supplied with product, or into minimum 20 gauge (0.9mm)steel using (1) 1/4" x 1" tek type screw. Meets and exceeds the requirements of NFPA 13, 13R and 13D. Features:Fig. 22 incorporates features which protect the pipe and ease installation. The flared edge design protects CPVC pipe from any rough surface. It is easily attached to the building structure using the special UL Listed hex head self threading screw* furnished with the product. It is recommended that rechargeable electric drills fitted with a hex socket attachment to be used as installation tools. No impact tools (such as a hammer) are allowed. Damage has been known to result from installations using impact type tools. No pre-drilling of a pilot hole in wood is required. Finish:Pre-Galvanized Order By:Figure number and pipe size. * Hardened hex head self threading screw is furnished with the product and is the minimum fastener size acceptable. ** With reduced spacing, consult factory. C A B CPVC Max. Hanger Fastener Hex Approx. Pipe Size ABCSpacing Head Size Wt./100 Part No.in. (mm) in. (mm) in. (mm) in. (mm) Ft. (m) in. (mm) Lbs. (kg) 22-3/4 3/4"(20)27/16"(61.9)15/16"(33.3)13/16"(30.2)51/2 (1.67)5/16"(7.9)9 (4.1) 22-1 1"(25)211/16"(68.3)17/16"(36.5)13/16"(30.2)6 (1,83)5/16"(7.9)9 (4.1) 22-11/4 11/4"(32)31/16"(77.8)15/8"(42.3)13/16"(30.2)61/2 (1.98)5/16"(7.9)11 (5.0) 22-11/2 11/2"(40)35/16"(84.1)13/4"(44.4)13/16"(30.2)7 (2.13)5/16"(7.9)12 (5.4) 22-2 2"(50)33/4"(95.2)21/8"(54.6)13/16"(30.2)8 (2.44)5/16"(7.9)15 (6.8) Pipe Clamps Pipe Clamps All dimensions in charts and on drawings are in inches. Dimensions shown in parentheses are in millimeters unless otherwise specified. 33 Fig. 23 - Hanger for CPVC Plastic Pipe & IPS Steel Pipe** Double Fastener Strap (Cooper B-Line B3182) Size Range:3/4" (20mm)thru 3" (80mm)CPVC pipe Material:Pre-Galvanized Steel Function:Intended to perform as a hanger to support CPVC piping used in automatic fire sprinkler systems. Fig. 23 can be installed on the top, bottom or side of a beam. Approvals:Underwriters Laboratories Listed in the USA (UL) and Canada (cUL)sizes 3/4" (20mm)thru 2" (50mm)to support fire sprinkler piping. May be installed in wood using fasteners supplied with product, or into minimum 20 gauge (0.9mm)steel using (2) 1/4" x 1" tek type screw. Meets and exceeds the requirements of NFPA 13, 13R and 13D. Features:Fig. 23 incorporates features which protect the pipe and ease installation. The flared edge design protects the CPVC pipe from any rough surface. It also incorporates snap restrainers allowing easier and faster installation. Easily attaches to the building structure using the two UL Listed hex head self threading screws* furnished with the product. It is recommended that rechargeable electric drills fitted with a hex socket attachment be used as installation tools. No impact tools (such as a hammer) are allowed. Damage has been known to result from installations using impact type tools. No pre-drilling of a pilot hole in wood is required. Finish:Pre-Galvanized Order By:Figure number and pipe size * Hardened hex head self threading screw is furnished with the product and is the minimum fastener size acceptable. ** With reduced spacing, consult factory. A C B B CPVC Max. Hanger Fastener Hex Approx. Pipe Size ABCSpacing Head Size Wt./100 Part No.in. (mm) in. (mm) in. (mm) in. (mm) Ft. (m) in. (mm) Lbs. (kg) 23-3/4 3/4"(20)31/8"(79.4)19/16"(39.7)13/16"(30.2)51/2 (1.67)5/16"(7.9)9 (4.1) 23-1 1"(25)33/8"(85.7)111/16"(42.9)13/16"(30.2)6 (1,83)5/16"(7.9)9 (4.1) 23-11/4 11/4"(32)43/16"(106.4)23/32"(53.1)13/16"(30.2)61/2 (1.98)5/16"(7.9)11 (5.0) 23-11/2 11/2"(40)47/16"(112.7)27/32"(56.3)13/16"(30.2)7 (2.13)5/16"(7.9)12 (5.4) 23-2 2"(50)47/8"(123.8)27/16"(61.9)13/16"(30.2)8 (2.44)5/16"(7.9)15 (6.8) 23-21/2 21/2"(65)53/8"(136.5)211/16"(68.3)13/16"(30.2)Consult Factory 5/16"(7.9)22 (10.0) 23-3 3"(80)6"(152.4)3"(76.2)13/16"(30.2)Consult Factory 5/16"(7.9)25 (11.3) Pipe ClampsAll dimensions in charts and on drawings are in inches. Dimensions shown in parentheses are in millimeters unless otherwise specified. Pipe Clamps 34 Fig. 24 - Hanger for CPVC Plastic Pipe & IPS Steel Pipe** Double Fastener Strap Side Mounted (Cooper B-Line B3183) Size Range:3/4" (20mm)thru 2" (50mm)CPVC pipe Material:Pre-Galvanized Steel Function:Intended to perform as a hanger to support CPVC piping used in automatic fire sprinkler systems. Can be installed on the top or on the bottom of a beam. Approvals:Underwriters Laboratories Listed in the USA (UL)and Canada (cUL)to support fire sprinkler piping. May be installed in wood using fasteners supplied with product, or into minimum 20 gauge (0.912mm)steel using (2) 1/4" x 1" tek type screws. Meets and exceeds the requirements of NFPA 13, 13R and 13D. Features:Fig. 24 incorporates features which protect the pipe and ease installation. The flared edge design protects the CPVC pipe from any rough surface. Easily attaches to the building structure using the two UL Listed hex head self threading screws* furnished with the product. It is recommended that rechargeable electric drills fitted with a hex socket attachment be used as installation tools. No impact tools (such as a hammer) are allowed. Damage has been known to result from installations using impact type tools. No pre-drilling of a pilot hole in wood is required. Finish:Pre-Galvanized Order By:Figure number and pipe size * Hardened hex head self threading screw is furnished with the product and is the minimum fastener size acceptable. ** With reduced spacing, consult factory. C A B B CPVC Max. Hanger Fastener Hex Approx. Pipe Size ABCSpacing Head Size Wt./100 Part No.in. (mm) in. (mm) in. (mm) in. (mm) Ft. (m) in. (mm) Lbs. (kg) 24-3/4 3/4"(20)25/16"(58.7)15/32"(27.8)13/16"(30.2)51/2 (1.67)5/16"(7.9)9 (4.1) 24-1 1"(25)25/8"(66.7)15/16"(33.3)13/16"(30.2)6 (1.83)5/16"(7.9)9 (4.1) 24-11/4 11/4"(32)3"(76.2)11/2"(38.1)13/16"(30.2)61/2 (1.98)5/16"(7.9)11 (5.0) 24-11/2 11/2"(40)31/4"(82.5)15/8"(42.3)13/16"(30.2)7 (2.13)5/16"(7.9)12 (5.4) 24-2 2"(50)311/16"(93.7)127/32"(43.6)13/16"(30.2)8 (2.44)5/16"(7.9)15 (6.8) Fig. 25 - Surge Restrainer Size Range:— One size fits 3/4"(20mm)thru 2"(40mm)pipe. Material:— Pre-Galvanized Steel Function:— Designed to be used in conjunction with Fig. 200 band hangers to restrict the upward movement of piping as it occurs during sprinkler head activation or earthquake type activity. The surge restrainer is easily and efficiently installed by snapping into a locking position on the band hanger. This product is intended to satisfy the requirements as indicated in the National Fire Protection Association NFPA 13, 2010 edition, 9.2.3.4.4.1 and 9.2.3.4.4.4 Can be used to restrain either steel pipe or CPVC plastic Pipe. Approvals:— Underwriters Laboratories Listed only when used with band hanger Fig. 200, in the USA (UL)and Canada (cUL). Finish:Pre-Galvanized Order By:Figure number and band hanger, size from 3/4"(20mm)thru 2"(40mm). Patent #5,344,108 Pipe ClampsAll dimensions in charts and on drawings are in inches. Dimensions shown in parentheses are in millimeters unless otherwise specified. Pipe Clamps Fig. 28 - “Stand-Off” Hanger & Restrainer for CPVC Plastic Pipe & IPS Steel Pipe ** Size Range:— 3/4"(20mm)through 2"(50mm) Material:— Steel, Pre-Galvanized Function:— Designed to be used as a hanger and restrainer for CPVC piping where the "stand-off" design will ease installation by eliminating the need for wood blocking. Features: • Flared edge design protects CPVC pipe from any rough or abrasive surfaces. • Unique twist and lock design holds pipe firmly in place and allows retrofit type of installation. • The "Stand-Off" design eliminates the need for wood block extension. • Can be installed on horizontal or vertical piping regardless of mounting surface orientation. • Attaches easily to wood structure with two hex head self-threading screws furnished with product. • Installs easily using rechargeable electrical driver with 5/16"(7.9mm)extension socket eliminating impact tool damage to pipe. • Attaches easily to steel, minimum 18 gauge (1.024mm)with (2) 1/4" x 1" tek type self drilling tapping screws. • UL Listed as a hanger and a restrainer for fire sprinkler piping. Approvals:— Underwriters Laboratory Listed in the USA (UL)and Canada (cUL)to support automatic fire sprinkler systems. May be installed into wood using fasteners supplied with product, or into minimum 18 gauge steel using (2) 1/4" x 1" tek type screws. Meets and exceeds the requirements of NFPA 13, 13R and 13D. Fig. 28 satisfies the UL vertical restraint requirement where needed. UL Listed as a hanger and vertical restraint when installed on 3/8"(9.5mm)composite wood material. Use two Fig. 27B Speed Nuts when used as a hanger and restraint. Use one Fig. 27B Speed Nut on the upper installed screw when used as a hanger only. Order by:— Figure number and pipe size. Pat. # 7,455,268, Pat. # 7,832,248 ** With reduced spacing, consult factory. C A B Pipe Size ABCMax Hanger Approx. Spacing Wt./100 Part No.in. (mm) in. (mm) in. (mm) in. (mm) Ft. (m) lbs. (kg) 28-3/4 3/4"(20)31/32"(77.0)2"(50.8)31/2"(88.9)51/2 (1.67)18 (8.1) 28-1 1"(25)35/16"(84.1)23/16"(55.6)31/2"(88.9)6 (1.83)21 (9.5) 28-11/4 11/4"(32)35/8"(92.1)23/8"(60.3)31/2"(88.9)61/2 (1.98)23 (10.4) 28-11/2 11/2"(40)4"(101.6)21/2"(63.5)31/2"(88.9)7 (2.13)31 (14.0) 28-2 2"(50)41/2"(114.3)211/16"(68.3)35/8"(92.1)8 (2.44)34 (15.4) Hanger Application Hanger and Restraint Application Fig. 27B (2) RequiredFig. 27B (1) Required High Side of Hanger Application 36 Pipe ClampsPipe Clamps All dimensions in charts and on drawings are in inches. Dimensions shown in parentheses are in millimeters unless otherwise specified. Fig. 28M - Offset Hanger & Restrainer for CPVC Plastic Pipe and IPS Steel Pipe ** Size Range:3/4"(20mm)thru 2"(32mm) Material:Steel, Pre-Galvanized Function:Designed to be used as a hanger and restrainer for CPVC piping or steel piping where the “stand-off” design will ease installation by eliminating the need for wood blocking. Features: • Flared edge design protects CPVC pipe from any rough or abrasive surfaces • Unique snap-on design holds pipe firmly in place and allows retrofit type of installation • The “Stand-Off” design eliminates the need for wood block extension • Can be installed on horizontal or vertical piping regardless of mounting surface orientation • Attaches easily to wood structure with two hex head self-threading screws furnished with product • Installs easily using rechargeable electrical driver with 5/16”(7.9mm)extension socket eliminating impact tool damage to pipe • Attaches easily to steel, minimum 18 gauge (1.024mm)with (2) 1/4” x 1” tek type self drilling tapping screws • cULus Listed as a hanger and a restrainer for fire sprinkler piping Installation Note:When installed in wood structural members and threads from the #10 x 1" screws are exposed, use Fig. 27B speed nut to secure Approvals:Underwriters Laboratory Listed in the USA (UL)and Canada (cUL) to support automatic fire sprinkler systems. May be installed into wood using fasteners screws. Meets and exceeds the requirements of NFPA 13, 13R and 13D. Fig. 28M satisfies the UL vertical restraint requirements where needed. Order By:Figure number and pipe size Patent #7,744,042 ** With reduced spacing, consult factory. C A B Pipe Size A Hole Dia. B C Max Spacing* Approx. Wt./100 Part No.in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) lbs. (kg) 28M-3/4 3/4"(20)2"(50.8)3/16"(4.8)35/16"(84.1)5’-6”(1676)9 (4.1) 28M-1 1"(25)21/8"(54.0)3/16"(4.8)31/2"(88.9)6’-0”(1829)12 (5.4) 28M-11/4 11/4"(32)25/16"(58.7)3/16"(4.8)31/2"(88.9)6’-6”(1981)13 (5.9) 28M-11/2 11/2"(49)27/16"(61.9)3/16"(4.8)37/8"(98.4)7’-0”(2133)14 (6.3) 28M-2 2"(50)25/8"(66.7)3/16"(4.8)47/16"(112.7)8’-0”(2438)15 (6.8) * Required per NFPA 13 for CPVC plastic pipe Hanger and Restraint Application Restraint Restraint Detail A Hanger Application Fig. 27B (2) Required Fig. 27B (1) Required High Side of Hanger 37 Pipe ClampsAll dimensions in charts and on drawings are in inches. Dimensions shown in parentheses are in millimeters unless otherwise specified. Pipe Clamps Fig. 29 - Double Offset Hanger & Restrainer for CPVC Plastic Pipe & IPS Steel Pipe** Size Range:Available in 3/4"(20mm)and 1"(25mm)pipe sizes Material:Pre-Galvanized Steel Function:Intended to perform as a hanger and restrainer for CPVC, plastic fire sprinkler pipe. Provides double offset 11/2”(20mm)x 11/2”(20mm)from mounting surface. This design will ease installation by eliminating the need for wood block extension and allow retro-fit attachment of hanger to sprinkler pipe. Features: • Thumb tab provides protection to restrain pipe in rough job site conditions. Tab is not required to be bent for listed installation. • Offset edge eliminates abrasion. • Attaches easily to wood structure with two special #10 x 1” hex head self-threading screws furnished with product. • Can be used as a single offset hanger by aligning "dimples" with top of mounting surface and utilizing two fasteners in two of the three holes provided. Approvals:Underwriters Laboratories Listed in the USA (UL)and Canada (cUL)as a hanger and restrainer to support fire sprinkler systems. Meets and exceeds requirements of NFPA 13, 13R and 13D. Finish:Pre-Galvanized Order By:Figure number and pipe size. Patent Pending ** With reduced spacing, consult factory. Install using a rechargeable electric drill fitted with a 5/16” (7.9mm)socket attachment with the special hex head self-tapping screws provided. Install screws until they bottom out. Pipe can be “snapped” into hanger before or after installation of the screws to the mounting surface. “Thumb tab” may be bent up to provide additional protection to the pipe, but is not required for performance of the hanger / restrainer function. Double Offset Single Offset 1.5” (38.1mm) 1.5” (38.1mm) 1.5” (38.1mm) 1.5” (38.1mm) 38 OFFICE OF THE FIRE MARSHAL – LA QUINTA 78495 Calle Tampico, La Quinta, CA 92253 • Phone (760) 777-7074 • www.rvcfire.org September 14, 2022 TCB Industries Re: Residential Fire Sprinkler Plan Review – Hall Residence ADU FSS2022-0293 (54622 Ave Herrera) The sprinkler plans you submitted for the above referenced project have been reviewed by Riverside County Fire Department - Office of the Fire Marshal personnel and are approved with the following conditions. Permanently marked identification signs shall be attached to all control valves. The following inspections/tests are required to be witnessed by Office of the Fire Marshal Staff: (a) Overhead Rough and Hydro static test: All piping shall be visible and pumped at normal operating pressure. *No jacketed electrical and data wiring shall be in contact with, nor have the potential to contact CPVC piping once insulation is installed. (b) Final inspection The Fire Department approved plans and conditions letter must be at the job site. Applicant/installer shall be responsible to contact the Fire Department to schedule inspections. Requests for inspections are to be made at least 48 hours in advance and may be arranged by calling (760)777-7131. All questions regarding the meaning of these conditions should be referred to the Office of the Fire Marshal staff at (760)777-7074. Rebecca Winscott - Fire Safety Specialist 78495 CALLE TAMPICO, LA QUINTA, CA 92253 / 760-777-7000 / INSPECTION HOTLINE: 760-777-7131 RIVERSIDE COUNTY FIRE PROTECTION PLANNING RECORD OF INSPECTIONS / PERMIT CARD THIS CARD IS TO REMAIN ON SITE AT ALL TIMES. INSTALLING CONTRACTOR MUST BE PRESENT FOR ALL INSPECTIONS. SEE NOTES ON REVERSE SIDE. JOB ADDRESS: 54622 Ave Herrera PERMIT#: FSS2022-0293 DATE ISSUED: 9/14/22 DESCRIPTION: Hall Residence ADU CONTRACTOR: TCB Industries HYDRANT SYSTEM DATE INITIALS SPECIAL SUPPRESSION DATE INITIALS Thrust block pre-pour Door fan test UG rough piping Abort test UG hydro Mechanical shutdown Flush Detector test Final E F Deluge/pre-action SPRINKLER U.G. Final E F Thrust block pre-pour UST/AST TANK UG rough piping Installation UG hydro Removal Flush Emergency shut off Final E F Primary piping FIRE SPRINKLER Secondary piping Weld inspection Dispensers & shear valves Overhead rough piping Final E F Overhead hydro MISC. INSPECTIONS UG flush / OK to connect Spray booths Main drain/inspectors’ test Hood/duct extinguishing High pile storage High pile rack storage In-rack sprinklers H.P. vents/access/corridors Hose racks Tract access/hydrant verification Final E F Access & Address verification HOOD EXTINGUISHING OTHER CONST. PERMIT Detection system Function test Gas/electrical shut-off Nozzle model/placement Fire alarm connection Final E F SPRAY BOOTHS FIRE CODE PERMIT(S) Installation Air flow test Mechanical interlock Extinguishing system Fire alarm connection Final E F FIRE ALARM KNOX SYSTEM Rough-wire inspection Building Knox box Function test Gate access Knox box/padlock Duct detectors/velocity BUILDING INSPECTIONS 24 hr. battery test T/I final Sprinkler monitoring Shell final Final E F Final for occupancy FINAL INSPECTION DATE: INSPECTORS SIGNATURE: **WHEN CALLING FOR AN INSPECTION PLEASE HAVE PERMIT NUMBER READY. SEE NOTES ON REVERSE SIDE** 78495 CALLE TAMPICO, LA QUINTA, CA 92253 / 760-777-7000 / INSPECTION HOTLINE: 760-777-7131 INSPECTION NOTES 1. Sway bracing and hangers will be inspected at the time of rough piping inspection. 2. All required hydrostatic pressure tests shall maintain 200 psi for a 2-hour duration. (EX: Residential Fire Sprinkler Systems) 3. Fire sprinkler system remodels: if indicated on plans or this card, a hydrostatic pressure test shall be required. 4. All underground joints and thrusts blocks shall be exposed and readily visible during the hydrostatic test. 5. Contractor shall supply all testing equipment, access and operating instructions at time of test. 6. All systems shall be inspected, tested, and approved by a Fire Inspector before any work is started that may cause the affected system to be covered or hidden. POLICIES ON FIELD INSPECTIONS A. INSPECTION REQUESTS: Inspections are made subject to availability. Please have the permit number available when scheduling inspections. For City of La Quinta inspections call: (760) 777-7131. B. APPROVED PLANS: Shall be kept on the job site at all times that work is in progress. Work shall NOT commence without approved plans. C. INSPECTION REQUESTS: As required by the California Fire Code, the appropriate installing contractor shall be required to schedule the necessary inspections and be present on site for inspections. D. RE-INSPECTIONS: Will be charged against a permit when an inspection has failed, is not ready, the responsible party not on site or where previously noted corrections have not been completed. E. COMMODITIES: Unless otherwise noted on approved plans or letter of conditions, no commodities shall be entered into the structure until clearance has been granted by the Fire Dept and Building Official. F. OCCUPANCY: Buildings shall NOT be occupied by persons other than construction workers until a Final Fire Clearance has been granted by the Fire Dept and a Certificate for Occupancy has been issued by the Building Official. INSPECTION NOTES: THIS CARD IS REQURIED TO BE POSTED AT THE CONSTRUCTION SITE. THIS CARD AND APPROVED PLANS MUST BE AVAILABLE AT THE CONSTRUCTION SITE FOR ALL INSPECTIONS. THIS PERMIT SHALL EXPIRE AND BECOME NULL AND VOID IF THE WORK AUTHORIZED IS NOT COMMENCED WITHIN 180 DAYS OR IF THE WORK IS SUSPENDED OR ABANDONED FOR A PERIOD OF 180 DAYS OR MORE. THIS PERMIT IS FOR FIRE DEPARTMENT APPROVAL ONLY AND DOES NOT INTEND TO ABROGATE MORE RESTRICTIVE REQUIREMENTS OF OTHER AGENCIES HAVING RESPONSIBILITY.