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BPLB2019-0075
Description: SILVER ROCK / INSTALL PROPANE TANK AT TEMPORARY CLUBHOUSE Type: PLUMBING (WEB) Subtype: Status: FINALED Applied: 5/13/2019 AMA Approved: 5/22/2019 JFU Parcel No: 777490014 Site Address: 79179 AHMANSON LN LA QUINTA,CA 92253 Subdivision: PM 33367 Block: Lot: 22 Issued: 5/23/2019 AMA Lot Sq Ft: 0 Building Sq Ft: 0 Zoning: Finaled: 6/5/2019 crw Valuation: $6,200.00 Occupancy Type: Construction Type: Expired: No. Buildings: 0 No. Stories: 0 No. Unites: 0 Details: SILVER ROCK / INSTALL 1,000 GALLON UNDILUTED PROPANE TANK TO SERVE EXISTING TEMPORARY CLUBHOUSE WITH 110 LF OF ADDITIONAL PE GAS PIPING FROM NEW TANK TO BUILDING + CONVERT ALL GAS -FUELED APPLIANCES FOR PROPANE USE. 2016 CALIFORNIA PLUMBING AND FIRE CODES. Applied to Approved Approved to Issued Issued to Finaled 13 ADDITIONAL CHRONOLOGY CHRONOLOGY TYPE STAFF NAME ACTION DATE COMPLETION DATE NOTES PERMIT TYPE CHANGED PER REQUEST FROM JOHN GAMLIN NOTE JAKE FUSON 5/22/2019 5/22/2019 AS HE WOULD LIKE TO ISSUE PERMIT, PAY FEES, AND OBTAIN APPROVED PLANS ONLINE. PLAN CHECK COMPLETE/READY FOR PICK JAKE FUSON 5/14/2019 5/14/2019 FIRE REVIEW COMPLETE AND REVISIONS ARE REQUIRED. JW TO EMAIL JOHN GAMLIN TO INFORM HIM. UP NAME TYPE NAME ADDRESSI CITY STATE ZIP PHONE FAX EMAIL APPLICANT SILVRROCK PHASE I, LLC 3551 FORTUNA RANCH ENCINITAS ROAD CA 92024 JOHN@THEROBERTGR EENCOMAPNY.COM CONTRACTOR DAVE WILLIAMS PLUMBING & 75-140 ST CHARLES PALM DESERT ELECTRICAL INC PLACE STE C CA 92211 TMALLARD@DWPEINC. COM Printed: Tuesday, July 19, 2022 9:59:56 AM 1of6 C#?wSYSTEMS FINANCIAL INFORMATION CLTD DESCRIPTION ACCOUNT CITY AMOUNT PAID PAID DATE RECEIPT # CHECK # METHOD PAID BY BY BSAS SB1473 FEE 101-0000-20306 0 $1.00 $1.00 5/23/19 R49503 1271 CHECK JOHN P GAMLIN AMA Total Paid for BUILDING STANDARDS ADMINISTRATION $1.00 $1.00 BSA: PERMIT ISSUANCE 101-0000-42404 0 $101.40 $101.40 5/23/19 R49503 1271 CHECK JOHN P GAMLIN AMA Total Paid for PERMIT ISSUANCE: $101.40 $101.40 GAS SYSTEM, 5+ 101-0000-42401 0 $40.02 $40.02 5/23/19 R49503 1271 CHECK JOHN P GAMLIN AMA OUTLETS GAS SYSTEM, 5+ 101-0000-42600 0 $26.68 $26.68 5/23/19 R49503 1271 CHECK JOHN P GAMLIN AMA OUTLETS PC Total Paid for PLUMBING FEES: $66.70 $66.70 RECORDS 101-0000-42416 0 $10.00 $10.00 5/23/19 R49503 1271 CHECK JOHN P GAMLIN AMA MANAGEMENT FEE Total Paid for RECORDS MANAGEMENT FEE: $10.00 $10.00 TECHNOLOGY 502-0000-43611 0 $5.00 $5.00 5/23/19 R49503 1271 CHECK JOHN P GAMLIN AMA ENHANCEMENT FEE Total Paid for TECHNOLOGY ENHANCEMENT FEE: $5.00 $5.00 $184.10 WgRime ML �t� INSPECTION TYPE INSPECTOR SCHEDULED COMPLETED RESULT REMARKS NOTES DATE DATE Printed: Tuesday, July 19, 2022 9:59:56 AM 2 of 6 CN?WsrSrEMS FINAL INSPECTION EGO 5/28/2019 6/27/2019 APPROVED INSTALLATION EGO 5/28/2019 6/13/2019 APPROVED PER DISCUSSION WITH CHRIS, AMERIGAS DID NOT RENDER SERVICE DUE TO ORIFICE BEING INCORRECT AT COOKING EQUIPMENT ROUGH PLBG AOR 5/30/2019 5/30/2019 DISAPPROVE DETERMINED BY HIGH FLAMES, D REINSPECTION PLUS THE REVIEW AND APPROVAL OF ORIFICES IF NECESSARY WILL BE REQUIRED. GAS TRENCH REDUG TO PROVIDE 18" UNDERGROUND GAS AOR 5/30/2019 5/30/2019 DISAPPROVE CLEARANCE OF PIPING, BUT WORK WAS D NOT UNDER TEST AT TIME OF INSPECTION. GAS LINE/TEST AOR 5/31/2019 5/31/2019 APPROVED UNDER TEST AND HOLDING PRESSURE FROM SHUT OFF VALVE TO SHUT OFF VALVE. 5/31/2019 1:49 PM SOFIA INVESTMENTS, INC/RGC Contact Name: SOFIA INVESTMENTS, INC/RGC Site Address: 79179 AHMANSON LN GAS LINE/TEST AOR 6/3/2019 6/3/2019 CANCELED eTRAKiT Inspection Phone: 7602382443 Request a -Mail: john@therobertgreencompany.com CONFIRMED WITH JOHN G THAT NOT ADDITIONAL WORK NEEDS TO BE INSPECTED AT THIS TIME, WILL KEEP FINAL ON SCHEDULE FOR THIS WEEK. Printed: Tuesday, July 19, 2022 9:59:56 AM 3 of 6 C#7wsYSrEMs PLUMBING FINAL" PLUMBING FINAL" AOR 1 6/4/2019 1 6/4/2019 1 NOT READY 5/31/2019 1:50 PM SOFIA INVESTMENTS, INC/RGC Contact Name: SOFIA INVESTMENTS, INC/RGC Site Address: 79179 AHMANSON LN Phone:7602382443 eTRAKiT Inspection a -Mail: john@therobertgreencompany.com Request CONTRACTOR NOT ONSITE FOR INSPECTION, SPOKE WITH CHEF AND APPLIANCES ARE WORKING, INSPECTED WATER HEATER AND UNABLE TO VERIFY AS A PROPANE GAS VIODEL BUT IT IS ALSO MISSING A SEDIMENT TRAP, NO ACCESS TO FURNACE FOR INSPECTION. 6/4/2019 3:50 PM SOFIA INVESTMENTS, INC/RGC Contact Name: SOFIA INVESTMENTS, AOR 6/5/2019 6/5/2019 APPROVED eTRAKiT Inspection INC/RGC Request Site Address: 79179 AHMANSON LN Phone:7602382443 e-Mail: john@therobertgreencompany.com REVIEWS RETURNED REVIEW TYPE REVIEWER SENT DATE DUE DATE STATUS REMARKS NOTES DATE 1ST BLDG NS (1 SAKE FUSON 5/13/2019 5/14/2019 5/14/2019 APPROVED- APPROVED PENDING FIRE APPROVAL. DAY) CONDITIONS EDGAR 5/13/2019 5/14/2019 5/14/2019 REVISIONS REQUIRED 1ST FIRE (1 WK) THIS IS A 1 DAY REVIEW. GONZALEZ Printed: Tuesday, July 19, 2022 9:59:56 AM 4 of 6 CRW YSrEMs 1ST FIRE (1 WK) EDGAR GONZALEZ 5/13/2019 1 5/14/2019 1 5/14/2019 1 REVISIONS REQUIRED 2ND BLDG NS (1 I JAKE FUSON I 5/20/2019 5/21/2019 I 5/22/2019 I APPROVED DAY) 2ND FIRE (1 DAY) EDGAR 15/20/2019 1 5/21/2019 15/20/2019 GONZALEZ APPROVED - CONDITIONS 1.) The tank needs to be a minimum of 25' from any structure, lot line(s), and public way. Please show proper clearance from building (needs to be 25' from outside of tank not center of tank) and any existing lot lines and public way. If any public way and/or lot lines are not shown on plan, please make note on the plan to show compliance. Current location also seems to be too close to a public way. (CFC Table 6104.3) 2.) Provide fire department notes/location on the plan indicating the following: - location of required 4A-80BC rated portable fire extinguisher. (CFC 6108.2) - Provide note on plan indicating that proper NO SMOKING signage shall be provided(CFC 6107.2) - required NFPA 704 signage with appropriate numbers per Safety Data Sheet. - location of all required bollards for vehicle impact protection (show all locations on plan.) 1.) Approval is subject to a field inspection by the fire department. All items listed below shall be present at final inspection: - 4A-60BC rated portable fire extinguisher. - NFPA 704 signage to be posted on cylinder. - NO SMOKING sing to be posted at conspicuous location near tank's location. - All proposed bollards for vehicle impact protection shall be installed per plan. To schedule final inspection please call: 760-777- 7131 and should you have any additional questions regarding this project my contact information is: 760-777-7074. Printed: Tuesday, July 19, 2022 9:59:56 AM 5 of 6 CfWYSTEMs ATTACHMENTS Attachment Type CREATED OWNER DESCRIPTION PATHNAME SUBDIR ETRAKIT ENABLED SR_ARH Propane DOC 5/18/2019 EtrakitContractor 2ND SUBMITTAL Tank —City FD Comments 1 RESPONSES and Applicant Responses.pdf PROPANETANK DOC 5/20/2019 EtrakitContractor 2ND SUBMITTAL PLAN LOCATION_JG 1 REVISIONS-4.pdf PROPANETANK PROPANETANK DOC 5/20/2019 EDGAR GONZALEZ LOCATION_JG LOCATION_JG 0 REVISIONS-4—REVISED - REVISIONS-4—REVISED - FIRE APPROVAL..pdf FIRE APPROVAL..pdf BPLB2019-0075 - DOC 5/22/2019 JAKE FUSON APPLIANCE RETROFIT APPLIANCE RETROFIT 1 SPECIFICATIONS SPECIFICATIONS.pdf BPLB2019-0075 - DOC 5/22/2019 JAKE FUSON BUILDING PERMIT BUILDING PERMIT 1 APPLICATION APPLICATION.pdf DOC 5/22/2019 JAKE FUSON APPROVED PLAN BPLB2019-0075 - 1 APPROVED PLAN.pdf Printed: Tuesday, July 19, 2022 9:59:56 AM 6 of 6 C#rwsrSTEMS P.E. PIPE - PROPANE SIZING TABLE 1216.2(34) POLYETHYLENE PLASTIC PIPE [NFPA 54: TABLE 6.3(k)] GAS: UNDILUTED PROPANE INLET PRESSURE: 11.0 in. w.c. PRESSURE DROP: 0.5 in. w.c. SPECIFIC GRAVITY: 1.50 INTENDED USE: PE SIZING BETWEEN INTEGRAL SECOND -STAGE REGULATOR AT TANK OR SECOND-STANGE (LOW PRESSURE) REGULATOR AND BUILDING PIPE SIZE (inch) NOMINAL OD: 12 34 1 114 11, 2 3 4 DESIGNATION: SDR 9.3 SDR 11 SDR 11 SDR 10 SDR 11 SDR 11 SDR 11 SDR 11 ACTUAL ID: 0.660 .860 1.077 1.328 1.554 1.943 2.864 3.682 LENGTH (feet) CAPACITY IN THOUSANDS OF BTU PER HOUR 10 340 680 1230 2130 3210 5770 16000 30900 20 233 468 844 1460 2210 3970 11000 21200 30 187 375 677 1170 1770 3180 8810 17000 40 160 321 580 1000 1520 2730 7540 14600 50 142 285 514 890 1340 2420 6680 12900 60 129 258 466 807 1220 2190 6050 11700 70 119 237 428 742 1120 2010 5570 10600 80 110 221 398 690 1040 1870 5180 10000 90 103 207 374 648 978 1760 4360 9400 100 98 196 353 612 924 1660 4590 5900 125 87 173 313 542 619 1470 4070 7900 150 78 157 284 491 742 1330 3690 7130 175 72 145 261 452 683 1230 3390 6560 200 1 67 1 135 243 1 420 635 1 1140 1 3160 6100 CONNECT TO EXISTING NATURAL GAS METER LOCATION �N c<�etioMAo )Oe* BLACK IRON PIPE - PROPANE SIZING TABLE 1216.2(27) SCHEDULE 40 METALLIC PIPE [NFPA 54: TABLE 6.3(d)]` GAS: UNDILUTED PROPANE INLET PRESSURE: 11.0 In. w.c- PRESSURE DROP: 0.61n. w.c. SPECIFIC GRAVITY: 1.50 WTENDED USE: PIPE SMM QETWON SMILE OR SECOND STAGE (LOW PRESSURE) REGULATOR AND APPLIANCE - — PIPE SIZE (Inch) - - NOMINAL % % 1 11/4 11h 2 2% 3 4 MODE: ACTUAL ID: 0.822 L 0.824 1.049 1.380 1.610 2.067 2.469 3.068 4.026 LENGTH — CAPACITY IN THOUSANDS OF BTU PER HOUR — (fee) 10 291 608 1 1150 2350 3520 6790 10 800 19 100 39 000 20 200 1 418 787 1620 2420 4660 7430 13 100 26 800 30 160 336 632 1300 1940 3750 5970 10 600 21 500 40 137 287 541 1110 I 1660 3210 5110 9030 18 400 50 122 255 480 985 1480 2840 4530 8000 16 300 60 110 231 434 892 1340 2570 4100 l 7250 14800 80 101 212 400 821 1230 2370 3770 6670 13 600 100 94 197 372 763 1140 2200 3510 6210 12 700 125 89 185 349 716 1 1070 1 2070 3290 5820 11900 150 84 175 330 677 1010 1950 3110 5500 II 200 175 74 155 292 600 — — 899 1730 2760 4880 9950 200 67 140 265 543 814 1570 2500 4420 9010 250 62 129 243 500 749 1440 2300 4060 8290 300 58 120 227 465 697 1340 2140 3780 7710 350 I 51 107 201 412 618 1190 1900 3350 6840 6" Bo ar s arse 36 'rom tank (typ) and 48"! OC (t - 48" above grade, tcorete f illed 48" below grade in concrete Lu f ooting (D PROPOSED PROPANE x TANK LOCATION O U \ 14" P.E. PIPE UNDERGROUND Wall -mounted 4A I portable., guisher wit C_C 6108.2� i V 25' Separation of Tank to Building • (10' MIN. req'd per / Table 6104.3(f.) � -------5'11T OFF VALVES AND UNIONS-,,,,. TRASH • 1 • / 1000 000, WalI-mounted 'NONSMOKING' --`�ignage shall be pr'ovided (CFC 6107.2) GAS PIPE SIZING EXISTING CLUBHOUSE 6A5 PIPING 375cfh @ 80'-0" 1-1/4" PROPOSED NEW PIPING FROM TANK TO BUILDING 375cfh @ 110-0" 1-1/4" PROPOSED NEW COMPLETE SYSTEM 375cfh @ 190-0" 1-1/4" Tank - 1,000 GAI. - 4'x16' footprint Bollards set 3' from tank and 4' OC - 25' + from valve to garage elevation face • 21'-23' Separation of Tank to Public Way/Ahmanson Lane (10' MIN. req'd per Table 6104.3(f.) J O co ABOVE GRADE HER TRANSITION INTO I-L" BLACK IRON PIPE, THEN PENETRATE RETAINING WALL. CONTINUE TO NEW PROPANE TANK RUNNING ALONG WALL. Wall -mounted 'NFPA 704' signage with appropriate numbers per Safety Data Sheet LP -GAS CONT_UNER CAPACITY (water gallons) Less than 125c. d 125 to 2.50 251 to 500 501 to 2,000 2,001 to 30,000 30.001 to 70,000 70,001 to 90,000 90.001 to 120,000 BPLB2019-0075 SILVER ROCK / INSTALL 1,000 GALLON UNDILUTED PROPANE TANK TO SERVE EXISTING TEMPORARY CLUBHOUSE WITH 110 LF OF ADDITIONAL PE GAS PIPING FROM NEW TANK TO BUILDING + CONVERT ALL GAS -FUELED APPLIANCES FOR PROPANE USE. 2016 CALIFORNIA PLUMBING AND FIRE CODES. CITY OF LA QU I NTA BUILDING DIVISION REVIEWED FOR CODE COMPLIANCE DATE 05/22/2019 BY - F 'N11N_B LT1%1 SEP_XRXTION BETIVEEN LP - GAS CONT_UNERS AND BL-ILDINGti. PUBLIC «=XYS OR LOT LINES OF AiLVIAiU1I ADJOLNING PROPERTY THAT CAN BE SEPARALTION BUILT UPON BETR-EEN LP -GAS Mounded or Above -ground LP- CON T U.NRSb• c (feet) underground LP -gas Qas containersb containers' (feet) (feet) 10 -Se None 10 10 None 10 10 3 10 25e- f See note T below 3 50 50 5 50 75 (0.25 of stun of dianieters 50 100 of adjacent LP -gas 50 125 containers For SI: 1 foot = 304.8 ntm, 1 gallon = 3.785 L. f. This distance is allowed to be redticed to riot less than 10 feet for a single LP -Gas container of 1.200-gallon water capacity or less. provided stich container is not less than 25 feet fronn other LP -gas containers of Inore than 125-Gallon water capacity. APPROVAL THE RIVERSIDE COUNTY FIRE DEPARTMENT HAS REVIEWED AND APPROVED THE PLANS ASSOCIATED WITH THE PERMIT/CASE NUMBER LISTED BELOW. APPROVED PLAN IS VALID FOR ONE YEAR WITH APPLICABLE CODES FROM TIME OF APPROVAL AND REQUIRED FIELD INSPECTIONS EDGAR A. GONZALEZ DATE—CASE/PERMIT * a U_ w LU 06 0 z m J a Cn J JLU Q 0 z Q O U w w o� c� W m O W w H (n 00 Cn co W N o 0 Q Z U X Q ^L' LL W � N Z ° ZE LLl 0 � U U) U N U) L �G) U CY) rn O N J W I— �e J V O Q < w m J_ U) W REVISIONS NO.1 DATE 1 2 3 II Z Q (D F- Z W N Z � Q IL W O a W a 06 �W w■ O C / _ O H Q O C� W O [L J D n L ELEVATION PART. NO. ACQ-7 CAP, GAL 1000 A 15'-10" B 41" OD C 6.375" D 3.50" E 3.50" F 4-OD" G 8.00" H 24" K 3" L 2" HEAD THK .201" SHELL 7HK .239' SURFACE 172.0 A 105 MAT'L WELD PROC. 1 B2-A d� I I SHELL -3/4" OD x .100" WALL ST. TUBE DETAIL OPENINGS #6 NOTES: 1. LONGIT. SEAM FULL RADIOSCOPIC, UW11 (a) HEAD TO SHELL SEAM SPOT RT, UW1 1(a)(5)(6) 2. ALL JOGGLED JOINTS OF LONGITUDINAL WELD SEAM SHALL BE MAGNETIC PARTICLE TESTED INSI AND OUT. *DIMEN, "A" CAN BE +4' AND -0" ALL OTHERS f1J2" NOTE: ALL FILLET WELDS TO HAVE THROAT THKNS OF .224" AND LEG THKNS OF .318" A-105 MAT' L WELD PRDC. 1 B1—A SHELL J .. OD x .065" WALL ST. TUBE DETAIL OPENINGS #11 SHELL ELD PROC. 2B REV. 6 DE _ _ - ' BUTT TOL FROM -� MIN- 0 - T/2 MAX. SINGLE PASS WITH FLUX BACKING DETAIL LONGITUDINAL JOINT THIS IS TO CERTIFY THAT THIS VESSEL IS CONSTRUCTED, VESSEL SPECIFICATION TESTED, INSPECTED AND MARKED TO INDICATE COMPLIANCE WITH THE MOST CURRENT EDITIONS AND ADDENDA OF THE z ASME SECT. VIII, DIV. 1 ASME BOILER AND PRESSURE CODE, SECT. VIII, DtV. i caw MOST CURRENT EDI?'CPI QUALITY STEEL CORPORATION w o AND ADDENDUM BY: no QUALITY CONTROL MANAGER rnnc creuo- III I cTFn IER DOME 1 E12-A ENS SA-105 MAT'LV WELD PROC, 1 B1—A— \ SHELL DETAIL OPENINGS5, 7-10 & 13 I WELD PROC. 3 HELL FOR CENTER GIRTH _— —SEAM SHELL MEAD & SHELL CRIMP PER ASME Par. UW 13-1 (k) DETAIL HEAD & SHELL JOINTS QUALITY STEEL CORP 2914 U.S. HWY 61 / P.0 SOX 249 CLEVELAND. MS 38732-0249 Z w 0 INSP ICUSTOMEIR IOTHER: AIA HEADS SA-414C OR SA-285C ..d� Q SHELL 54-414C iA w PIPE CARBON STEEL In FLOS SA-105 J I ICT I I Il:4 0-, EPDXY PRIMER AND A URETHANE CONTENTS: w gj a APPaox > O IWEIGHT: 5 1 1/4" 30000 Sr FLO 03-022 FOR FILLER VAVLE 6 t/4' 6000j1 Sr SLY WELDED 10 V4 OD PIPE FOR 6&5% WAVE 1411E 03-033 3/4' 30D0# STEEL FLO 03-020 FOR SERVICE VALVE 9 STEEL 03-020 FOR VAPOR RETURN VALVE 1 1/4' 3000# STEEL FLG 03-022 B FOR LW. LEVEL GAUGE (OPT) OR 1" 30001 STEEL FLG 03-021 FOR UQ. LEVEL GAUGE D 1 1/4" 3000# ST FLG 03-022 ETY FOR SAFR LIEF VALVE 11 3/4' 3000# Sr FLG WELDED 03-020 TO 1' 00 PIPE FOR UO WTHDRWL 12 EiRKT FOR REGULATOR MNT 06-004 1 1/4" WOO# ST FLG 03-022 13 WITH STEEL PLUG (OPT) J OVERALL OIIA. 3 1 /4- NOZ. FROJ. AND LOCATION. t t DRAY@J BY: V. MULLINS DRAWING TITLE 1000 GAL. ABOVEGROUND LP GAS TANK -- CALIFORNIA DESIGN OATS: SCALE DWG. N0 O1-AUG-07 NTS 1000 AG CAL i al Ca a a - 61A1.,Jdo IwSF[NI N— PERMIT # P L Ll 0 o- PLAN LOCATION: Project Address: 79-179 Ahmanson Lane Project Description: Pool, Remodel, Add't, Elect, Plumb, Mech APN #: 777-490-039 Plumb propane tank to existing gas manifold at wall of kitchen and connect; convert kitchen Applicant Name: SilverRock Phase I, LLC equipment, water heater, and FAU orifices Address: 3551 Fortuna Ranch Road from natural gas o propane a e Ahmanson City, ST, Zip: Encinitas, CA 92024 termination of natural gas line in conjunction with Telephone: 760-634-6543 Montage Hotel construction Email: john@therobertgreencompany.com Valuation of Project $ 6,200 Contractor Name: Dave Williams Plumbing & Electrical, Inc. New SFD Construction: n/a Address: 75-140 Saint Charles Place Suite #C Conditioned Space SF City, St, Zip Palm Desert, CA 92211 Garage SF Telephone: 760-296-1397 Patio/Porch SF Email: Imendivil@dwpeinc.com Fire Sprinklers SF State Lie: 924755 City Bus Lic: LOC-0107996 Arch/Eng Name: n/a Construction Type: n/a Occupancy: Address: Grading: City, St, Zip Telephone: Bedrooms: Stories: # Units: Email: State Lie: City Bus Lie: Property Owner's Name: City of La Quinta New Commercial / Tenant Improvements: n/a Address: 78495 Calle Tampico Total Building SF City, ST, Zip La Quinta, CA 92253 Construction Type: Occupancy: Telephone: 760-777-7000 Email: showlett@laquintaca.gov 78495 CALLE TAMPICO LA QUINTA, CA 92253 760-777-7000 silverock.xls A.P.R. Investments, Inc. d.b.a. Commercial Kitchen Specialists 18271 West McDurmott, Suite J Irvine, CA 92614 Rancho Mirage, CA OPERATION MANUALS AUTHORIZED SERVICE AGENTS Item No. Quan. Meas. Description 101 1 EA 102 1 EA 103 1 EA 104 1 EA 105 1 EA 106 1 EA 107 1 EA 108 1 EA 109 1 EA 110 1 EA 111 1 EA 112 1 EA 113 1 EA 114 1 EA 115 1 EA 116 1 EA 117 2 EA DOUBLE OVEN -Imperial Model ICV-2 Industrial Electric 800-457-3783 Serial Number FRYER -Imperial eTH/.s �^'� ���Lsi�d f� will 4 Model IFS-40 F�'./ 19rl S 776fC Industrial Electric 800-457-3783 Serial Number GRIDDLE W/STAND-Imperial Model Model ITG-36 Industrial Electric 800-457-3783 Serial Number BURNER UNIT -Imperial Model IHPA-4-24 Industrial Electric 800-457-3783 Serial Number BROILER -Imperial Model IRB-36 Industrial Electric 800-457-3783 Serial Number BURNER UNIT -Imperial Model IHPA-2-12 Industrial Electric 800-457-3783 Serial Number FILLER SECTION -Custom S/S REFRIGERATED BASE-Delfield Model F2980 Five Year Compressor Warranty GCS Service 800-327-1433 Serial Number EXHAUST HOOD -Captive Air EXHAUST DUCT & BLOWER -By Others MAKE UP AIR -By Others WALL FLASHING -Custom S/S FIRE SUPPRESSION -Annul SPARE NUMBER PREP TABLE/SINK-Custom S/S FAUCET -Fisher WALL SHELVES -Custom S/S 5/17/0511:23 AM MANUALS Page 1 1A � 4, 6, @A� 1% r, A DavcaA;V �k LLA B Ary o - a am"Ll PLUMBING & ELECTRICAL INC. isl wyv DavvWU1bmmA Project: PLUMBING & ELECTRICAL INC. Silverrock Item Qty Description 1 1 ea BURNER PARTS & ACCESSORIES, GAS AIIPoints Foodservice Parts & Supplies Model No. 26-1110 Burner Orifice Gas Controls, #50, thermostatic, (CCC item Q-407), (ICS item A241-50), replaces American Range: 11050, A29004, APW: 2066850, Franklin Chef: 141650, Garland:1020850, 223242-50, M8-50, Imperial: 1700-50, Southbend:1006450, 1008750, Star Mfg 2 1 ea THERMOSTATIC CONTROLS AIIPoints Foodservice Parts & Supplies Model No. 26-2269 • / Burner Orifice, #51, 1/4" MPT, thermostatic, gas controls, replaces Imperial: 1625-51(CCC item Q-436) (ICS item A2794) Weight: 0.14 Ibs total 3 1 ea BURNER ORIFICE AIIPoints Foodservice Parts & Supplies Model No. 26-1780 Burner Orifice, #56, 3/8"-27, replaces Bakers Pride: R3044A, R3044X, Comstock Castle: OR-55, Star Mfg: 3668, Y7250 (CCC item Q-400) (ICS item A1619) •r Weight: 0.14 Ibs total 4 1 ea PARTS AIIPoints Foodservice Parts & Supplies Model No. 1174-RS IMPERIAL 1174-RS IFFS - FRYER COMBO GAS VALVE Silverrock Page 1 of 3 I ea PARTS AIIPoints Foodservice Parts & Supplies Model No, 26-1112 26-1112 - ORIFICE (52 1 ea PARTS AIIPoints Foodservice Parts & Supplies Model No. 26-1113 26-1113 - ORIFICE (53) Silverrock Page 2 of 2 Imperial Commercial Cooking Specifications Page PRODUCT LINE SALES SERVICE J Specification Sheet gasConOven2.pdf About Us IM/MMAL SgnInt Product Listing DOWNLOADS PRICE LIST PRODUCT VIDEOS c" Gas Convection Oven PRODUCT FEATURES SPECIFICATIONS ACCESSORIES RESOURCESIPDFICAD Click model number below to view specifications on right Top Model # Description ICV-2 Double deck, standard depth SPECIFICATIONS Model number ICV-2 Power type Natural or LP gas, electric fan Manifold pressure Natural gas: 5.0, LPG: 10.0 Total BTU/hr. 140,000 (41 KW) Width Standard Installation type Floor model OVEN SPECS Oven depth Standard Burner description 2 linear burners per oven Burner BTU/hr. output 70,000 BTU (21 KW) per oven Thermostat range Snap action control 100% Safety pilot Yes Cavity dimensions 29" x 28-1/4" x 24" (737 x 717 x 610 mm) each Cavity surface Porcelainized interior Racks Heavy duty chrome plated racks, 5 included per oven Rack guides Chrome plated, 10 positions per oven FAN SPECS Fan speeds 2 speeds, low and high Cool down fan speeds 2 speeds, low and high Switch Remote, centrifugal Fan motor 2 speed, 1/2 h.p. 1725/1140 RPM Motor electric requirements 120 VAC, 1 ph, 60/50 Hz 9 Amps max. per oven ELECTRICAL REQUIREMENTS KW, volts, phase, hertz, amps 120V 1 Ph 60/50 Hz 9 A max Power cord 6 ft. (1829 mm), 3 prong plug DOOR SPECS Dual opening 40/60 doors, open simultaneously 130' One hand operation Yes Window 1 large per oven Number of bearings 4 bearings per door Chassis "U" channel bolted and welded to oven frame Gasket Stainless steel pressure locking Handle Full length, cool to the touch aluminum Handle attachment Secured top and bottom to the 10 ga stainless steel internal door chassis CONTROLPANELSPECS Manual controls Standard Serviceability 100% serviceable from the oven front, captive fasteners Fan toggle 2 speeds for oven and cool down Light switch Momentary switch for 2 interior lights Oven ready indicator Light off when temperature reached Thermostat range 150° to 500°F (66° to 260oC) https://www.imperialraiige.com/nspecificationspage php?id=1325[4/25/2019 10:18:53 AM] Imperial Commercial Cooking Specifications Page Timer 60 minute manual timer Second step needed Audible buzzer signal Programmable controls Optional Cook'n Hold feature Optional Digital Timer 24 hr. countdown, LED digital display Fan options 2 speed Temperature readout Fahrenheit or Celsius EXTERIOR SPECS Wrap material Stainless steel exterior, except back Control knobs Stainless steel Dimensions 38" w x 41-1/2" d x 74" h (965 x 1054 x 1880 mm) Legs 6" (152 mm) Stainless steel with adjustable bullet feet Crated dimensions 40" x 47-1/2" x 72" (1016 x 1206 x 1829 mm) Ship weight 1005 (455 Kg) CERTIFICATIONS Listings` `t!.'/'" \NS � CE ... Measurements in () are metric equivalents. AUTOQUOTES click to link to web site © 2019 Imperial Commercial Cooking Equipment https://www.imperialrange.com/nspecificationspage.php?id=1325[4/25/2019 10:18:53 AM] OWNERS MANUAL INSTALLATION, OPERATION, & MAINTENANCE INSTRUCTIONS IMPAjR/AL„ 1128 Sherborn Street - Corona, CA 92879-2089 ■ (951) 281-1830 - FAX (951) 281-1879 ICVG, ICVG-2, ICVG-2, ICVDG-2 All Imperial Mfg. Co. equipment is manufactured for use with the type of gas specified on the rating plate and for installation in accordance with ANSI Z223.1/NFPA 54 (latest edition) of the National Fuel Gas Code, the National Gas Installation Code, CSA/B 149.1 or the Propane Installation code, CSA/B 149.1, as applicable. Copies may be obtained from the American Gas Association, 1515 Wilson Blvd, Arlington, VA 22209. WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. Instructions to be followed in case the user smells gas are to be posted in a prominent location in the kitchen area. This information shall be obtained by contacting the local gas company or gas supplier. PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE IMPORTANT Safe and satisfactory operation of your equipment depends to a great extent on its proper installation. Installation must conform to local codes, or in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA 54, the National Gas Installation Code, CSA/B 149.1 or the Propane Installation code, CSA/B 149.1, as applicable. - Imperial cooking appliances are restaurant grade. Ranges are free standing and available in widths from two to six feet. A large number of different range top arrangements are assembled over one or two ovens or a cabinet base. Installation is the same for any range top regardless of whether it has an oven below or not; in like manner, installation is the same for all cooking equipment regardless of the top arrangement. This unit may also be equipped with a salamander broiler, on a high shelf. A Cheesemelter may be mounted on the high shelf as long as the Cheesemelter is not wider than the range. IMPORTANT Installing, Operating and Service Personnel: Installation of the equipment should be performed by qualified, certified, licensed and/or authorized personnel who are familiar with and experienced in state/local installation codes. Operation of the equipment should be performed by qualified or authorized personnel who have read this manual and are familiar with the function of the equipment. Service of the equipment should be performed by qualified personnel who are knowledgeable with Imperial Ranges SHIPPING DAMAGE CLAIM PROCEDURE The equipment is inspected & crated carefully by skilled personnel before leaving factory. The transportation company assumes full responsibility for safe delivery upon acceptance of this equipment. If shipment arrives damaged: 1. Visible loss or damage: Note on freight bill or express delivery and have signed by person making delivery. 2. File claim for damages immediately: Regardless of extent of damages. 3. Concealed loss or damage: If damage is noticed after unpacking, notify transportation company immediately and file "Concealed Damage" claim with them. This should be done within fifteen (15) days from date delivery is made to you. Retain container for inspection. GENERAL 1. A manual gas shut-off valve must be installed in the gas supply service line ahead of the appliance and gas pressure regulator in the gas stream for safety and ease of future service. 2. The gas pressure regulator supplied must be installed on the appliance prior to connecting the equipment to the gas line. Failure to install a regulator will void the equipment warranty and result in a potentially hazardous condition. 3. The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of PSI. 4. The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than PSI. 5. Please contact the factory, the factory representative, or a local service company to perform maintenance and repairs. INSTALLATION UNPACKING Immediately after unpacking the oven, check for possible shipping damage. If the oven is found to be damaged, follow the shipping damage claim procedure. Prior to installation, verify that the electrical service agrees with the specifications on the oven data plate, located in the front of the oven below the oven section. LOCATION The installation location must allow adequate clearances for servicing and proper operation. For solid state and digitally controlled models, there must be 18" (45cm) of clearance on the right side of the oven from any open flame. INSTALLATION CODES AND STANDARDS In the United States, install the oven in accordance with: 1) State and local codes; 2) National Electrical code, NFPA-70 (latest edition); 3) NFPA Standard #96, Vapor Removal from Cooking Equipment (latest edition), available from National Fire Protection Association, Bartterymarch Park, Quincy, MA 02269. In Canada, install the oven in accordance with: 1) Local codes; 2) Canadian Electrical code, CSA Standard C22.2 No. 1 (latest edition) and 3) Canadian Standard for Commercial Cooking Equipment, CSA Standard C22.2 No. 109 (latest edition) INSTALLING BASIC OVEN 2 The basic oven must be installed on legs or mounted on a modular stand. Installations on concrete bases or other supports restricting air circulation underneath the oven is not advisable and may void the warranty. If using the modular stand, set the oven on the stand after unpacking. RATING PLATE The rating plate is located in front of the oven below the oven section. Information on this plate includes the model and serial numbers. When communicating with factory about a unit or requesting special parts or information, this data is essential for proper identification. Other information on this plate is the BTU/hr input of the burners, operating gas pressure in inches W.C., and whether the unit is orificed for natural or propane gas. Pilot lighting instructions are also located in the same area. IMPERIAL COOKING APPLIANCES MUST BE CONNECTED ONLY TO THE TYPE OF GAS IDENTIFIED ON THE RATING PLATE CLEARANCES The appliance area must be kept free and clear of all combustibles. This unit is design -certified for the following installations only: The clearances from combustible and noncombustible construction are as follows: Combustible Noncombustible Back 6" 0 Sides 6" 0 DO NOT MOUNT oven on a curb base. Use legs/casters provided. Adequate air space at the bottom and rear of the unit must be provided for proper venting of the blower motor. ASSEMBLY DO NOT USE door to lift or move oven. All ovens must be installed on leg assembly or casters shipped with the unit. The leg/stand assembly pans or casters are shipped separately. SINGLE OVEN ICVGI. ICVDG-1 Assemble the leg/stand assembly as follows: 1. Remove legs from the package. 2. Bolt legs directly to bottom of oven. If provided with optional bottom shelf and rack support check instructions included in the shipment. DOUBLE OVEN ICVG-2. ICVDG-2 6" leg assembly is provided. 1. Match holes on the legs with oven bottom base and screw with bolts provided. 2. Set top oven on bottom oven. 3. Bolt down at rear and front. Remove top kick plate to access screwing the front bolts. CASTER INSTALLATION If casters are provided, match holes on the caster with holes on the oven bottom base and fasten with bolts provided. NOTE: Front casters are locking type. LEVELING 3 A carpenter's level should be placed on the center across the range top and the unit leveled both front -to - back and side -to -side. If it is not level, cakes, casseroles, and any other liquid or semi -liquid batter will not bake evenly, burner combustion may be erratic and the unit will not function efficiently. If the floor is relatively smooth and level, the unit may be further leveled with adjustment in the foot of the leg. Adjust to the high corner and level the unit with metal shims if the adjustment required exceeds the 1 'A" adjustment available. Units with casters must be leveled with shims. A unit will probably not return to the same position after being moved, requiring re -leveling after each move. AIR SUPPLY & VENTILATION The area in front of, around, and above the appliance must be kept clear to avoid any obstruction of the flow of combustion and ventilation air. Adequate clearance must be maintained at all times in front and at the sides of the appliances for servicing and proper operation. Means must be provided for any commercial, heavy-duty cooking appliance to exhaust combustion waste products to the outside of the building. Usual practice is to place the unit under an exhaust hood. Filters and drip troughs should be part of any industrial hood, but consult local codes before construction and installing a hood. Strong exhaust fans in this hood or in the overall air conditioning system can produce a slight vacuum in the room and/or cause air drafts, either of which can interfere with pilot or burner performance and can also be hard to diagnose. Air movement should be checked during installation; if pilot or burner outage problems persist, make- up air opening or baffles may have to be provided in the room. FINAL PREPARATION On initial installation, turn the oven to 250' and operate for about 1 hour, then reset the thermostat to its maximum and operate for another hour. This will drive of any solvents remaining in the unit. At the end of this second hour, turn the thermostat OFF, open the door and allow the unit to cool. Oven should then be thoroughly washed using hot, soapy water before being used. ELECTRICAL CONNECTION Imperial CONVECTION OVEN requires a 120 V supply to operate the ignition system and circulating fan. The supply cord provided on the appliance is equipped with a three prong (grounding) plug for against shock hazard. The electrical service in the building must be equipped with a properly grounded three prong receptacle, in accordance with local codes, or in the absence of local codes, with the national electrical code, ANSI/NFPA 70 (latest edition). Do not cut or remove the grounding prong from this plug. Wiring diagram is located on the backside of the appliance. Disconnect power supply before cleaning or servicing. NOTE: THIS APPLIANCE IS NOT CAPABLE OF BEING OPERATED IN A POWER FAILURE. NO ATTEMPT SHOULD BE MADE TO OPERATE THIS APPLIANCE DURING A POWER FAILURE. GAS CONNECTION Single Deck oven requires one gas connection. Double Deck oven requires two gas connections. NOTE: The gas supply (service) line must be the same size or greater than the inlet line of the appliance. Imperial ovens use a 3/a" NPT inlet. Sealant on all pipe joints must be resistive to LP gas. MANUAL SHUT-OFF VALVE This installer -supplied valve must be installed in the gas service line ahead of the appliance and regulator in the gas stream and in a position where it can be reached quickly in the event of an emergency. PRESSURE REGULATOR 4 All commercial cooking equipment must have a pressure regulator on the incoming service line for safe and efficient operation, since service pressure may fluctuate with local demand. The manual shut-off valve is normally supplied by the installer, however, a pressure regulator is packed inside each Imperial oven. Failure to install a pressure regulator will void the equipment warranty. The regulators supplied for Imperial ovens have inlet/outlet openings and are adjusted at the factory for 5" W.C. (natural gas) or 10" W.C. (propane) depending on the customer's ordering instructions. Prior to connecting the regulator, check the incoming line pressure, as these regulator can only withstand a maximum pressure of % PSI (14" W.Q. If the line pressure is beyond this limit, a step-down regulator will be required. The arrow forged into the bottom of the regulator body shows gas flow direction; it should point downstream to the appliance. The air vent cap on the top regulator is part of the regulator and should not be removed. Any adjustments to regulators must be made only by qualified service personnel with the proper test equipment. RIGID CONNECTIONS Double-check any installer -supplied intake pipes visually and/or blow them out with compressed air to clear any dirt particles, threading chips, or other foreign matter before installing a service line. Those particles will clog orifices when gas pressure is applied. All connections must be sealed with a joint compound suitable for LP gas, and all connections must be tested with a soapy water solution before lighting any pilots. FLEXIBLE COUPLINGS, CONNECTORS AND CASTERS If the unit is to be installed with flexible couplings and /or quick -disconnect fittings, the installer must use a heavy-duty, AGA design -certified commercial flexible connector of at least NPT (with suitable strain reliefs). The flexible connector must comply with the standard for Connectors for Movable Gas Appliances ANSI Z223.1 /NFPA 54 (latest edition) and a quick -disconnect device that complies with the standard for quick -disconnect devices for use with Gas Fuel should comply with ANSI Z223.1/NFPA 54 (latest edition). If disconnection of the restraint is necessary, make sure to reconnect restraint after the appliance has been returned to its originally installed position. Domestic gas or water connectors are not suitable. Restraining device may be attached to the back frame/panel of the unit. If the unit is to be installed with casters, a flexible connector must be used and the same ANSI standards apply. Locking front casters are provided to limit the movement of the appliance without depending on the connector or associated piping. A suitable strain relief must be installed with the flexible connector. All connections must be sealed with a joint compound suitable for LP gas and all connections must be tested with a soapy water solution before lighting pilots. All Imperial Mfg. Co. appliances are adjusted and tested before leaving the factory effectively matching them to sea level conditions. Adjustments and calibrations to assure proper operation may be necessary on installation to meet local conditions, low gas characteristics, to correct possible problems caused by rough handling or vibration during shipment, and are to be performed only by qualified service personnel. These adjustments are the responsibility of the customer and/or dealer and are not covered by our warranty. Check all gas connections for leaks with a soapy water solution before lighting any pilots. DO NOT USE AN OPEN FLAME TO CHECK FOR LEAKS. Putting an open flame beside a new gas connection is extremely dangerous. 5 a. Turn the thermostat dial to the "OFF" position. Place the power switch to the "OFF" position. b. Wait 5 minutes. c. Place power switch to the "ON" position. Turn the oven thermostat to the desired temperature. d. For a complete shutdown, place the thermostat and power switch in the "OFF" position. TO CHECK FOR LEAKS 1. Remove the kick plate and right side front panel. 2. Turn the power switch "ON". 3. Turn the thermostat to any setting and the pilot automatically lights the main burner. 4. Check the burner orifice elbow connection downstream of the solenoid valve with a soapy water solution. 5. Check the burner visually for blue flame. There should be no yellow tips or soot. If yellow tipping occurs, call an authorized service person to adjust the burner air shutter. CLEANING AND MAINTENANCE Any piece of equipment works better and lasts longer when maintained properly. Cooking equipment is no exception. You Imperial range and oven must be kept clean during the working day and thoroughly cleaned at the end of the day. CAUTION NEVER USE AMMONIA IN AN OVEN THAT IS WARMER THAN ROOM TEMPERATURE AND ALWAYS HAVE DIRECT VENTILATION! DAILY: OVENS 1. Remove the baking racks. Wash in hot soapy water and replace after the rest of the oven is cleaned. 2. Scrape off any food particles with a nylon griddle scraper. Be very careful about scratching the porcelain finish on the oven liner panels. 3. Wash all the above with hot soapy water, then reassemble. 4. Baked on spills may be loosened and stubborn stains removed with ordinary household ammonia and scrubbing with a nylon pad in a cold oven only. 5. Do not allow spray type oven cleaners to come into contact with the temperature probe in the oven. 6. After cleaning the oven, rinse well with cup of vinegar to one quart of clear water solution to neutralize any caustic residue of the cleaning compound. Wipe dry. 7. To increase the life of the motor, follow these instructions: a. Never run oven with motor off. b. After you finish cooling and the oven is not to be used for more then YZ hour, place the toggle switch to the "COOL DOWN" position and open the door. When oven temperature is equal to room temperature turn unit off. PERIODIC CLEANING: N Check the ventilation system periodically to see that nothing has fallen down into the exhaust vents. Lubricate the pivot pins of the oven door hinge where the right and left arms connect to the door. Use a multipurpose lubricating oil sparingly so as to not drip oil needlessly. Your Imperial range should be checked for safe and efficient operation at least yearly by a qualified service company. STAINLESS STEEL: All stainless steel body parts should be wiped regularly with hot soapy water during the day and with a liquid cleaner designed for this material at the end of each day. DO NOT USE steel wool. Abrasive cloths, cleansers or powders to clean stainless surface! If it is necessary to scrape stainless steel to remove encrusted materials, soak in hot water to loosen the material, then use a wood or nylon scraper. DO NOT USE a metal knife, spatula, or any other metal tool to scrape stainless steel! Scratches are almost impossible to remove. TIPS ON USING IMPERIAL CONVECTION OVEN l . In general, reduce temperature 50' from conventional recipe. a. Bakery products, reduce temperature 50' and time 25 to 33% less. b. Casserole cookery, reduce temperature about 50' and time 25 to 50% c. Meat roasting, reduce temperature to 275' - 300°. Use meat thermometer. Cooking time may be reduced up to 50%. 2. Use fan for preheating and baking. 3. Check product at'/z stated time of regular recipe. 4. Level pans bake more evenly: warped pans will give uneven baking results. ICVG 8 9 5fel 6 DETAIL D 91 92 90 87 85 86 84 83 I 78 I I 81 79 +, 80 ` B �i— loa r 109 ry � ( — � DETAIL A A 72 75 30 40 y-,. err 42 41 58 57 � �y 56 54 55 ICVG ICVDG Series - Gas Convection Oven ITEM DESCRIPTION PART NO. PER OVEN 1 OUTER TOP COVER 33632 1 2 DOOR SEAL TOP & BOTTOM 22123 2 3 DOOR SEAL L & R 22122 2 4 SIDE PANEL L/H 33625 1 5 RACK GUIDE CLIP 30879 8 6 OVEN RACK GUIDE (L/R) 38120 2 7 DOOR HINGE UPPER FRAME 32230 1 8 36" TOP TRIM 22120 1 9 60. UPPER HINGE BRACKET ASSEMBLY 32238 1 10 L/H COMPLETE DOOR ASS-Y (W/WINDOW)(INCLUDES ITEMS 11,12 & 13) 32235 1 11 DOOR LINER - 60 (INNER) 32225 1 12 ICV DOOR GLASS -SPACER ASSEMBLY 1860 1 13 DOOR PANEL - 60 (OUTER) 32226 1 14 ICV DOOR HANDLE 4055 1 15 60 LOWER HINGE BRACKET ASSEMBLY 32239 1 16 ICV DOOR HANDLE SCREW 32219 4 17 ICV DOOR HINGE SCREW 32220 12 18 LOWER HINGE FRAME 35908 1 19 ICV SHORT ROD 30392 2 20 TURNBUCKLE 30393 2 21 ICV LONG ROD 30399 2 22 1/4" - 20" ICV ROD EYE COUPLER 30395 4 23 ICV SPROCKET WITH KEY 34827 2 24 1/2" BRONZE BUSHING 34826 8 25 DOOR SWITCH ACTUATOR 32232 1 26 KANA CHAIN 30738 2 27 ICV FLAT WASHER 33033 4 28 40 LOWER HINGE BRACKET ASSEMBLY 32237 1 29 ICV DOOR SWITCH, PLUNGER STYLE 1355 1 30 DOOR SWITCH COVER 35907 1 31 CONVECTION OVEN TIMER KNOB 36945 1 32 CONVECTION OVEN KNOB 36329 1 33 ITGE/IRC/ICV/IDR - INDICATOR HEAT LIGHT 250 V 1124 1 34 MOMENTARY OVEN LIGHT SWITCH 1128 1 35 POWER SWITCH 3 POSITIONS ON/OFF - COOL DOWN 1126 1 36 FAN SWITCH - 2 SPEEDS 1127 1 37 CONTROL OVERLAY, CONVECTION OVEN V1 37000 1 38 ICV CONTROL PANEL 36978 1 39 THERMOSTAT SPACER BRACKET 20311 1 40 KXT THEMOSTAT CONVECTION OVEN 1160 1 41 ELECTRIC TIMER 115V 32209 1 42 FAN PANEL 33615 1 43 ICV TERMINAL BLOCK W/J7140 POS. 122 1136 1 44 BUZZER 120V FOR ICV 33496 1 45 ICV COMPONENT GUIDE RAIL 33609 2 46 ICV MODULE BRACKET 38645 1 47 QUICK CONNECT 37063 1 48 ICV INTERMITTENT PILOT IGNITION CONTROL 37061 1 *** ICV INTERMITTENT PILOT IGNITION CONTROL WIRE HARNESS 37062 1 49 ICVG FAN 115V W/ 16" LONG LEAD WIRES 33648-115 1 50 ICVG MANIFOLD BRACKET (FRONT) 33635 1 51 ICV 120V SOLENOID VALVE (1/2") 38181 2 ICVG ICVDG Series - Gas Convection Oven ITEM DESCRIPTION PART NO. PER OVEN 52 PILOT MANIFOLD 39029 1 53 1/2 X 2-1/2 PIPE NIPPLE BLACK 30178 1 54 MAIN RIGHT SIDE VALVE TUBING 38676 1 *** MAIN RIGHT SIDE VALVE TUBING (FOR ICVD) 39005 1 55 3/8 COMPRESSION NUT 30266 2 56 3/8 COMPRESSION SLEEVE 30272 2 57 ICV-COMPRESSION TUBE FITTING ADAPTER 3/8 TUBE X 1/2 NPTF FEMALE PIPE 38669 2 58 IGNITION EXTRA LEAD 0453 1 59 ICV 1/4 PILOT S/5 TUBE .250 X .020 38675 1 60 ICVG PIPE GAS MANIFOLD FRONT 33628 1 61 ICV/ORIFICE STRAIGHT FITTING 1/8 NPT X 3/8-27 THREAD 0012 2 62 _ *** _ 63 ORIFICE #36 (NAT) ORIFICE #52 (LP) PILOT ASSEMBLY (NAT) 2061 I 2067 1097 2 I 2 1 *** #26 PILOT BELL ORIFICE ONLY (NAT) 1058 *** #16 PILOT BELL ORIFICE ONLY (L.P) 1059 1 64 ICV STRAIGHT OVEN BURNER 1035 2 65 BOTTOM SHELF 22011 1 66 PLATE CASTER WITHOUT BRAKE (ICV-2) 1060 2 67 PLATE CASTER WITH BRAKE (ICV-2) 1061 2 68 4" POLYURETHANE CASTER W/OUT BRAKE (ICV-1) 1062 2 69 4" POLYURETHANE CASTER W/ BRAKE (ICV-1) 1063 2 70 ICVG LEG W/ MOUNTING PLATE (ICVG-2) 25130 4 71 ADJUSTABLE FOOT 1045 4 72 ICVH COMPUTER CONTROL DECAL 37008 1 73 ICVH CONTROL PANEL (COOK & HOLD) 36976 1 74 ICVH CONTROLLER 1091 1 75 ICVH PROBE FOR COMPUTER CONTROL 22212 1 76 3" SEMI -RIGID ALUMINUM DUCT 37683 1 77 AIR DUCT BRACKET 38137 2 78 SIDE PANEL R/H 35641 1 79 ADJUST BRACKET 38289 1 80 ICVG PIPE GAS MANIFOLD (SHORT) 33629 1 81 ICV MANIFOLD SIDE BRACKET 38648 2 82 3/4 X 1/2 HEX BUSHING 30188 1 83 GAS PRESSURE REGULATOR (NAT) 38733 1 *** GAS PRESSURE REGULATOR (LP) 38734 1 84 OVEN BACK PANEL 35290 1 85 POWER CORD 1142 1 86 ICV FAN COVER 38089 1 87 BLOWER WHEEL 1167 1 88 ICV OVEN INTERIOR LAMP 120 VAC 37685 2 89 ICV MOTOR 1164-115 1 90 MOTOR MOUNTING PLATE ASSEMBLY 22075 1 91 90 DEGREES BEND FLUE TUBE ASSEMBLY 39034 1 92 ICV ENGINE BOLT 30318 4 93 ICV FAN COVER SPACER 30397 4 94 1/4-20x5 HEX CAP SCREW 30342 4 95 ICV OVEN RACK 2040 3 96 OVEN FLAME SPREADER 38079 1 97 FRAME OVEN BOTTOM 22021 1 98 BURNER FRONT BAFFLE 33634 1 ICVG ICVDG Series - Gas Convection Oven ITEM DESCRIPTION PART NO. PER OVEN 99 ICV-FLUE TOP ASSY (SNORKEL) 38060 1 100 FLUE COVER BRACKET 38069 1 101 40 UPPER HINGE BRACKET ASSEMBLY 32236 1 102 VERTICAL DOOR SEAL 32261 1 103 DOOR LINER - 40 (INNER) 22115 1 104 DOOR PANEL - 40 (OUTER) 22116 1 105 LARGE EMPERIAL LOGO 37767 1 *** PUSH NUT (FOR LOGO) 36569 1 106 R/H COMPLETE DOOR ASSEMBLY (INCLUDES ITEMS 103,104 & 105) 32234 1 107 KICK PLATE 38090 1 108 ICV LEG 20131 4 109 ADJUSTABE RACK SUPPORT 23029 2 *** ICV WIRE HARNESS 33573 1 *** ENCLOSURE BACK 36033 1 Imperial Commercial Cooking Specifications Page PRODUCT LINE SALES SERVICE Specification Sheet thermGridandOB.pdf About Us ConIMPERIAL Sign Int Product Listing DOWNLOADS PRICE LIST PRODUCT VIDEOS 36" Thermostatically Controlled Gas Griddles PRODUCTFEATURES SPECIFICATIONS ACCESSORIES RESOURCESIPDFICAD Click model number below to view specifications on right Top Model # Description ITG-36 ITG-36-OB-2 36" (914 mm) width, 24" (610 mm) depth 36" (914 mm) griddle width, 2 open burners SPECIFICATIONS Model number ITG-36 Power type Natural or LP gas Manifold pressure Natural gas: 5.0, LPG: 10.0 Total BTU/hr. 90,000 (26 KW) Width 36" (914 mm) Installation type Counter top model GRIDDLE TOP SPECS Burner output 30,000 BTU (9 KW) per burner Number of burners 3 Griddle material Highly polished steel Plate thickness 1" (25 mm) Burner style "U" shaped Burner distribution Burner every 12" (305 mm) Burner material Heavy grade metal Heat diffuser plate Yes Splash guard Stainless steel tapered, 2" (51 mm) front, 4" (102 mm) back Rear flue Yes Continuous pilot 1 per burner GREASE MAINTENANCE Grease trough 4" (102 mm) wide Front edge One piece rolled ledge Grease can 1 Gal. (3.8 L) capacity, weep hole OPEN BURNER SPECS Open burner output N/A Low simmer output N/A Burner style N/A Burner material N/A Number of burners N/A Removable N/A Ignition type N/A Grate style N/A Grate material N/A Front grate size N/A Back grate size N/A Gaskets/screws N/A EXTERIOR SPECS Range match Yes Wrap material Stainless steel, except back Control knobs Black phenolic plastic Dimensions 36" w x 32-3/8" d x 14" h (914 x 822 x 356 mm) Legs 4" (102 mm) stainless steel, adjustable feet Crated dimensions 38-1/2" w x 36" d x 16-1/2" h (978 x 914 x 419 mm) Ship weight 430 Ibs (195 Kg) hfps://www.imperialrange.com/nspecificationspage php?id=471&,mod=210[4/25/2019 11:25:57 AM] Imperial Commercial Cooking Specifications Page CERTIFICATIONS Listings - �r. ( C E Mvem'FNSF Measurements in () are metric equivalents. aur04_:.._ _= _ CII--K tc Ilnl'l to 'N?o Site 92010 Imperial Commercial Cooking Equipment littps:llwww.imperialrange.conVnspecificationspage.php?id=471&mad=210[4125120] 9 11:25:57 AM] OWNERS MANUAL INSTALLATION, OPERATION, & MAINTENANCE INSTRUCTIONS IMPACArIZIALV 1128 Sherborn Street • Corona, CA 92879-2089 • (951) 281-1830 • (951) 281-1879 IABR IRB RADIANT CHAR BROILER SERIES ICMA CHEESEMELTER ICB CHICKEN BROILER SERIES SERIES ISB-36 SALAMANDER BROILER IMGA MANUALLY CONTOLLED GRIDDLE SERIES ITG THERMOSTATICALLY CONTROLLED GRIDDLE SERIES ITG GRIDDLE/OPEN BURNER COMBINATION SERIES IMGA GRIDDLE/OPEN BURNER COMBINATION SERIES ISPA STOCK POT RANGE SERIES AND ISP-J-W SERIES IHPA HOT PLATE SERIES ITV GRIDDLE All Imperial Mfg. Co. equipment is manufactured for use with the type of gas specified on the rating plate and for installation in accordance with ANSI Z223.1 /NFPA 54 (latest edition) of the National Fuel Gas Code, the National Gas Installation Code, CSA/B149.1 or the Propane Installation code, CSA/B149.1, as applicable. Copies may be obtained from the American Gas Association, 1515 Wilson Blvd, Arlington, VA 22209. WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. Instructions to be followed in case the user smells gas are to be posted in a prominent location in the kitchen area. This information shall be obtained by contacting the local gas company or gas supplier. PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE ]IMPORTANT Safe and satisfactory operation of your equipment depends to a great extent on its proper installation. Installation must conform to local codes, or in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA 54, the National Gas Installation Code, CSA/B 149.1 or the Propane Installation code, CSA/B149.1, as applicable. Imperial cooking appliances are restaurant grade. Units covered by this manual include counter mounted hot plates, griddle, stock pot ranges, Salamander broilers and unit broilers. All Imperial appliances are shipped with a gas pressure regulator packed with the unit. All units are adjusted, tested, and inspected at the factory prior to shipment. After uncrating, immediately check the equipment for visible signs of shipping damage. If such damage has occurred, do not refuse shipment, but, contact the shipper and file the appropriate freight claims. GENERAL (1) Installation of this equipment should be made by a licensed plumber. (2) A manual gas shut-off valve must be installed in the gas supply (service) line ahead of the appliance and gas pressure regulator in the gas stream for safety and ease of future service. (3) The gas pressure regulator supplied must be installed on the appliance prior to connecting the equipment to the gas line. Failure to install a regulator will void the equipment warranty and result in a potentially hazardous condition. (4) The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of/z PSI. (5) The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than '/2 PSI. (6) Please contact the factory, the factory representative, or a local service company to perform maintenance and repairs. SHIPPING DAMAGE CLAIM PROCEDURE The equipment is inspected & crated carefully by skilled personnel before leaving factory. The transportation company assumes full responsibility for safe delivery upon acceptance of this equipment. If shipment arrives damaged: 1. Visible loss or damage: Note on freight bill or express delivery and have signed by person making delivery. 2. File claim for damages immediately: Regardless of extent of damages. 3. Concealed loss or damage: If damage is noticed after unpacking, notify transportation company immediately and file "Concealed Damage" claim with them. This should be done within fifteen (15) days from date delivery is made to you. Retain container for inspection. RATING PLATE Information on this plate includes the model and serial numbers. When communicating with the factory about a unit or requesting special parts or information, this data is essential for proper identification. Other information on this plate is the BTU/hr input of the burners, operating gas pressure in inches WC, and whether the unit is orificed for natural or propane gas. IMPERIAL COOKING APPLIANCES MUST BE CONNECTED ONLY TO THE TYPE OF GAS IDENTIFIED ON THE RATING PLATE CLEARANCES The appliance area must be kept free and clear of all combustibles. This unit is design -certified for the following installations only. MODEL COMBUSTIBLE NONCOMBUSTIBLE BACK SIDES BACK SIDES IRB & ICB SERIES N/A N/A 0 0 ISB & ICMA SERIES 4 4 0 0 ISPA & ISP-J-W SERIES 17 15 0 0 IMGA, ITG & IHPA SERIES 1 7 8 0 0 EB, IRB,ICB & GD SERIES ARE FOR INSTALLATION IN NON-COMBUSTIBLE LOCATION ONLY. LEVELING A carpenter's level should be placed on the cooking surface and the unit leveled both front -to -back and side -to -side. If it not level, burner combustion may be erratic, and the unit will not function efficiently. The IRB series unit broiler cooking surface is inclined for improved performance. The spirit level should be placed on the upper edge of the chassis for this leveling procedure. AIR SUPPLY & VENTILATION The area in front of, around, and above the appliance must be kept clear to avoid any obstruction of the flow of combustion and ventilation air. Adequate clearance must be maintained at all times in front and at the sides of the appliances for servicing and proper operation. Means must be provided for any commercial, heavy-duty cooking appliance to exhaust combustion waste products to the outside of the building. Usual practice is to place the unit under an exhaust hood. Filters and drip troughs should be part of any industrial hood, but consult local codes before construction and installing a hood. Strong exhaust fans in this hood or in the overall air conditioning system can produce a slight vacuum in the room and/or cause air drafts, either of which can interfere with pilot or burner performance and can also be hard to diagnose. Air movement should be checked during installation; if pilot or burner outage problems persist, make- up air opening or baffles may have to be provided in the room. GAS CONNECTION NOTE: The gas supply (service) line must be the same size or greater than the inlet line of the appliance. Imperial counter equipment use a'/V NPT inlet. Sealant on all pipe joints must be resistive to LP gas. MANUAL SHUT-OFF VALVE This installer —supplied valve must be installed in the gas service line ahead of the appliance and regulator in the gas stream and in a position where it can be reached quickly in the event of an emergency. PRESSURE REGULATOR All commercial cooking equipment must have a pressure regulator on the incoming service line for safe and efficient operation, since service pressure may fluctuate with local demand. The manual shut-off valve is normal supplied by the installer, however, a pressure regulator is packed inside each Imperial range. Failure to install a pressure regulator will void the equipment warranty The regulators supplied for Imperial ranges, have %" inlet/outlet openings and are adjusted at the factory for 5" WC (natural gas) or 10" WC (propane) depending on the customer's ordering instructions. Prior to connecting the regulator, check the incoming line pressure, as these regulators can only withstand a maximum pressure of/Z PSI (14" WC). If the line pressure is beyond this limit, a step-down regulator will be required. The arrow forged into the bottom of the regulator body shows gas flow direction; it should point downstream to the appliance. The red air vent cap on the top regulator is part of the regulator and should not be removed. Any adjustments to regulators must be made only by qualified service personnel with the proper test equipment. RIGID CONNECTIONS 3 Double-check any installer -supplied intake pipes visually and/or blow them out with compressed air to clear any dirt particles, threading chips, or other foreign matter before installing a service line. Those particles will clog orifices when gas pressure is applied. All connections must be sealed with a joint compound suitable for LP gas and all connections must be tested with a soapy water solution before lighting any pilots. FELXIBLE_ COUPLINGS. CONNECTORS AND CASTERS If the unit is to be installed with flexible couplings and/or quick -disconnect fittings, the installer must use a heavy-duty, AGA design -certified commercial flexible connector of at least 1/4" NPT (with suitable stain reliefs). The flexible connector must comply with the standard for Connectors for Movable Gas Appliances, ANSI Z21.69 (or latest edition) CSA 6. 16 (or latest edition) and a quick -disconnect device that complies with the standard for quick -disconnect devices for use with Gas Fuel should comply with ANSI Z21.41(or latest edition) CSA 6.9 (or latest edition). If disconnection of the restraint is necessary, make sure to reconnect restraint after the appliance has been returned to its originally installed position. Domestic gas or water connectors are not suitable. Restraining device may be attached to the back frame/panel of the unit. If the unit is to be installed with casters, a flexible connector must be used and the same ANSI standards apply. Locking front casters are provided to limit the movement of the appliance without depending on the connector or associated piping. A suitable strain relief must be installed with the flexible connector. All connections must be sealed with a joint compound suitable for LP gas and all connections must be tested with a soapy water solution before lighting pilots. INITIAL PILOT LIGHTING CAUTION When lighting pilots and checking for leaks, do not Stand with your face close to the combustion chamber. All Imperial Mfg. appliances are adjusted and tested before leaving the factory, effectively matching them to sea level conditions. Adjustments and calibrations to assure proper operation may be necessary on installation to meet local conditions, low gas characteristics, to correct possible problems caused by rough handling or vibration during shipment, and are to be performed only by qualified service personnel. These adjustments are the responsibility of the customer and/or dealer and are not covered by our warranty. Check all gas connections for leaks with a soapy water solution before lighting any pilots. DO NOT USE AN OPEN FLAME TO CHECK FOR LEAKS! Putting an open flame beside a new gas connection is extremely dangerous. Before lighting any pilots, make sure that burner valves and thermostats are turned "off'. A. TOP BURNERS All top section burners are equipped with constant -burning pilots. These are to be manually lighted immediately after the gas is turned on and the system checked for leaks. Top burner pilots are provided for each burner and can be rechecked for proper adjustment down through the top grate. Adjustments can be made with a screwdriver to the pilot valve accessible through the valve cover. B. GRIDDLES Griddle pilots can be ignited through the front of the valve panel using a long match. The pilot flame adjustment valve can be accessed through the front valve panel and adjusted using a flat tipped screwdriver. C. UNIT BROILERS Broiler pilots can be accessed through the openings in the front cover panel. Pilot flame adjustment valves can be accessed through the front valve panel and adjusted using a flat tipped screwdriver. 4 D. CHEESEMELTER AND SALAMANDER BROILERS Pilots are accessed in the op rear of the cooking area. In 24 and 36 series units the pilot adjustments are found through a small hole at the bottom right inside panel about half way back. All larger Cheesemelter units pilot adjustment valves are located behind the front cover near the control knobs. All pilot valves are adjusted using a flat tipped screwdriver. FINAL PREPARATION A. TOP SECTION New units are wiped clean with solvents at the factory to remove any visible signs of dirt, oil, or grease remaining from the thin film or nontoxic rust protestant. Food preparation surface should be washed thoroughly with hot, soapy water before being used. The top grates should be removed and washed before use. With these removed, it will be possible to remove any plastic tie cords holding the burners in place. B. GRIDDLE New griddles should be seasoned following this sequence: (1) Clean the griddle surface thoroughly with hot, soapy water to remove the protective oil coating wiped on at the factory. (2) Rinse with a mixture of cup vinegar to one quart water. (3) Spread unsalted solid shortening or liquid frying compound evenly over the entire griddle surface. (4) Turn all griddle burners to "medium" or thermostats to 350 degrees and wait until the shortening begins to smoke, then turn the burners "off'. (5) Rub the now -melted shortening into the griddle surface with burlap, moving in the direction of the surface's polish marks and covering the entire surface. (6) Let the griddle cool, then repeat steps 3,4, & 5. (7) When the griddle is cool after the second seasoning, wipe it once again with a thin film of shortening or cooking oil. CLEANING AND MAINTENANCE Any piece of equipment works better and lasts longer when maintained properly. Cooking equipment is no exception. Your Imperial range and oven must be kept clean during the working day and thoroughly cleaned at the end of the day. DAILY: OPEN BURNERS: 1. Lift all the open grates. 2. Lift off the burner heads and venturies by raising the head slightly, sliding to the rear of the range and lifting upwards. 3. Wash all of the above in hot, soapy water. 4. Reinstallation of the top burners is the reverse of removal. GRIDDLES: I . Scrape with a nylon griddle scrapper to remove cooked on spills. Use a fine grained stone only when absolutely necessary. 2. Wipe away any griddle stone dust and food particles with burlap. 3. Wash with hot, soapy water, then rinse with vinegar and water. 4. Rinse again with clear water. 5. Re -oil with shortening or liquid frying compound. 6. DO NOT FLOOD A HOT GRIDDLE WITH COLD WATER! This promotes griddle warping and can cause the griddle to crack if continued over a long period of time. 5 VNI F BIt0114"14S AND SALAMANDER BROILERS: 1. Remove large pieces of food residue and carefully scrape spillovers from the drip tray below the cooking surface. 2. Wash all exterior and interior surfaces with a hot soapy water solution. DO NOT use harsh abrasives on any portion of the stainless or painted surfaces. 3. Cast iron grates should be scraped with a wire brush frequently and periodically soaked in a hot water solution to remove grease from the pores of the cast iron. NEVER expose the grate(s) to extreme heat for the purpose of burning off excess grease. This practice will shorten the useful life of the grates. 4. Infra -red burners, available on ICNIA Cheesemelters and ISB-36 Salamanders, are self cleaning. The use of any solvents or wire brushes may damage tiles. 5. The EBA series, GD series, and ICB series Char -rock broilers use lava rock. This pumice rock is highly porous and is relatively self cleaning. The lava rocks should be turned over about every week depending upon the amount of cooking and type of food prepared. High heat will effectively clean and burn off grease. A loosely placed lower layer of rock will serve as an effective base. About one-half layer of rock should be strategically added to compensate for "hot spots". Over -filling the char -broiler will obstruct proper air flow creating poor combustion, an uneven heating pattern, and will ultimately shorten the useful life of cast iron bottom grates and burners. As the lava rock disintegrates over time, rock smaller than a golf ball should be removed and replenished with new, larger rock. PF121 MIC CLEANING: Check the ventilation system periodically to see that nothing has fallen down into the stub back, high riser or high shelf exhaust vents. Your Imperial range should be checked for safe and efficient operation at least yearly by a qualified service company. STAINLESS STEEL: All stainless steel body parts should be wiped regularly with hot soapy water during the day and with a liquid cleaner designed for this material at the end of each day. DO NOT USE steel wool, abrasive cloths, cleansers or powders to clean stainless surface. If it is necessary to scrape stainless steel to remove encrusted materials, soak in hot water to loosen the material, then use a wood or nylon scraper. DO NOT USE a metal knife, spatula, or any other metal tool to scrape stainless steel. Scratches are almost impossible to remove. 6 COUNTERTOP THERMOSTATIC GRIDDLES VALVE & MANIFOLD COMPNENTS 26 ITG Series - Thermo Controlled Griddles ITEM DESCRIPTION PART NO. 24" 36" 48" 60" 72" 1 24" GRIDDLE PLATE ASSEMBLY 12000 1 - - - - *** 36" GRIDDLE PLATE ASSEMBLY 12001 - 1 - *** 48" GRIDDLE PLATE ASSEMBLY 12002 - 1 *** 60" GRIDDLE PLATE ASSEMBLY 12003 - 1 *** 72" GRIDDLE PLATE ASSEMBLY 12004 - 1 2 24" FRONT BAFFLE 31154 1 - - *** 36" FRONT BAFFLE 31155 - 1 - *** 48" FRONT BAFFLE 31156 - 1 *** 60" FRONT BAFFLE 31157 - 1 *** 72" FRONT BAFFLE 31158 - - 1 3 24" FRONT SUPPORT BOTTOM 31159 1 - *** 36" FRONT SUPPORT BOTTOM 31160 - 1 *** 48" FRONT SUPPORT BOTTOM 31161 - 1 - *** 60" FRONT SUPPORT BOTTOM 31162 - - 1 *** 72" FRONT SUPPORT BOTTOM 31163 - - 1 4 24" FLUE BACK 31169 1 - - *** 36" FLUE BACK 31170 - 1 *** 48" FLUE BACK 31171 - 1 *** 60" FLUE BACK 31172 - 1 - *** 72" FLUE BACK 31173 - 1 5 BAFFLE SIDE 31186 2 2 2 2 2 6 SIDE PANEL ASSY. R/H 38954 1 1 1 1 1 7 SIDE PANEL ASSY. L/H 38955 1 1 1 1 1 8 24" REAR SUPPORT 31164 1 - - - - *** 36" REAR SUPPORT 31165 - 1 *** 48" REAR SUPPORT 31166 - 1 - *** 60" REAR SUPPORT 31167 - 1 *** 72" REAR SUPPORT 31168 - - 1 9 24" VALVE COVER 31181 1 - *** 36" VALVE COVER 31182 - 1 - *** 48" VALVE COVER 31183 - 1 *** 60" VALVE COVER 31184 - 1 *** 72" VALVE COVER 31185 - - 1 10 GREASE CAN GUIDE L/H 31179 1 1 1 1 1 *** GREASE CAN GUIDE R/H 31376 - - - 1 1 11 GREASE CAN 31180 1 1 1 2 2 12 24" MANIFOLD 0870 1 - - - - *** 36" MANIFOLD 0869 - 1 - - *** 48" MANIFOLD 0868 - 1 - *** 60" MANIFOLD 0866 - - 1 *** 72" MANIFOLD 0865 - - - 1 13 SMALL IMPERIAL LOGO 37766 1 1 1 1 1 *** SPEED NUT FOR LOGO (NOT SHOWN) 36569 2 2 2 2 2 14 THERMOSTAT CONTROL KNOB 36571 2 3 4 5 6 15 4" ADJUSTABLE APPLIANCES LEG WITH NYLON GUIDE 3901 4 4 4 6 6 16 BAFFLE CENTER 31187 1 2 3 4 5 17 GRIDDLE BURNER 2099 2 3 4 5 6 18 TEDDINGTON THERMOSTAT CONTROL 36015 2 3 4 5 6 Gas Pressure Reg and Orifice size with r1part numbers Controlled Griddles TEM DESCRIPTION PART NO. 24" 36" 48" 60" 72" 19 ORIFICE BRACKET 35738 2 3 4 5 6 20 3/8cc X 3/8 - 27 ORIFICE MIXER ELBOW 37188 2 3 4 5 6 #39 ORIFICE -NAT 2062 2 3 4 5 6 052 ORIFICE - LP 2067 1 2 3 4 5 6 FLUE BACK SUPPORT 31194 1 1 1 1 1 K 90 DEGREE BRASS ELBOW 30292 1 1 1 1 1 MALE CONNECTOR, BRASS 30293 1 2 3 4 5 STRAIGHT VALVE / IRB SINGLE PILOT 1607 2 3 4 5 6 3/8 X 13 FLEX TUBING 34679-13 1 1 2 3 4 27 3/8 X 9 FLEX TUBING 34679-9 1 2 2 2 2 28 PILOT ASSY. 35714 2 3 4 5 6 29 *** IGAS GAS PRESSURE REGULATOR - NAT PRESSURE REGULATOR - LP 38733 38734 1 1 1 1 1 1 1 1 1 1 Imperial Commercial Cooking Specifications Page PRODUCT LINE SALES SERVICE " Specification Sheet radbroil.pdf Abaut. Us �iM/Rll/.1 L t Sign In 5 Product Listing DOWNLOADS PRICE LIST PRODUCT VIDEOS co Counter Top Radiant Broilers PRODUCT FEATURES SPECIFICATIONS ACCESSORIES RESOURCESIPDFICAD Click model number below to view specifications on right Top Model # Description IRB-24 24" (610 mm) radiant broiler •- •- IRB-30 30" (762 mm) radiant broiler IRB-36 36" (914 mm) radiant broiler IRO-48 48" (1219 mm) radiant broiler IRB-60 60" (1524 mm) radiant broiler I I l I IRB-72 72" (1829 mm) radiant broiler I SPECIFICATIONS Model number IRB-36 Power type Natural and LP gas Manifold pressure Natural gas: 5.0, LPG: 10.0 Total BTU/hr. 90,000 (26 KW) Width 36" (914 mm) Installation type Counter top, modular BROILER SPECS Broiler type Radiant broiler Burner output 15,000 BTU (4 KW) per burner Number of burners 6 Burner distribution 1 every 5' (127 mm) Burner material Stainless steel Radiant material Cast iron is standard, stainless steel available Radiant removable Yes, lift off Gas valve Individual, adjustable Continuous pilot Yes, instant ignition Grate description 3 bar grate 3" x 22" (76 x 559 mm), rev Grate material Reinforced cast iron Grate blade description Cast -in grease trough Broiler surface Slanted for range of cooking temperatures Broiler positions One position Grease gutter Cast -in grease trough Drip Pan Full width Insulation Throughout unit EXTERIOR SPECS Wrap material Stainless steel, except back Control knobs Aluminum with ValoxTA° heat protecting grip Dimensions 36" w x 31-3/8" d x 13-3/4" h (914 x 797 x 286 mm) Legs 4" (102 mm) with adjustable feet Crated dimensions 38-1/2" w x 34" d x 22" h (978 x 864 x 406 mm) Ship weight 350 Lbs. (159 Kg) CERTIFICATIONS Listings o (I� -'NsF l C E W "" -, Measurements in () are metric equivalents. AUTO cli � in link to vo—L_ Slfr r) 2019 Impeiial Commercial Cooking Equipmanl littps:llmvw.imperialrange.cone/nspecificationspage.php?id=1461&mod=308[412512019 12:41:31 PM] OWNERS MANUAL INSTALLATION, OPERATION, & MAINTENANCE INSTRUCTIONS IMPARIZIAL, 1128 Sherborn Street • Corona, CA 92879-2089 • (951) 281-1830 • (951) 281-1879 IABR IRB RADIANT CHAR BROILER SERIES ICMA CHEESEMELTER ICB CHICKEN BROILER SERIES SERIES ISB-36 SALAMANDER BROILER IMGA MANUALLY CONTOLLED GRIDDLE SERIES ITG THERMOSTATICALLY CONTROLLED GRIDDLE SERIES ITG GRIDDLE/OPEN BURNER COMBINATION SERIES IMGA GRIDDLE/OPEN BURNER COMBINATION SERIES ISPA STOCK POT RANGE SERIES AND ISP-J-W SERIES IHPA HOT PLATE SERIES ITY GRIDDLE All Imperial Mfg. Co. equipment is manufactured for use with the type of gas specified on the rating plate and for installation in accordance with ANSI Z223.1 /NFPA 54 (latest edition) of the National Fuel Gas Code, the National Gas Installation Code, CSA/B149.1 or the Propane Installation code, CSAB 149.1, as applicable. Copies may be obtained from the American Gas Association, 1515 Wilson Blvd, Arlington, VA 22209. WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. Instructions to be followed in case the user smells gas are to be posted in a prominent location in the kitchen area. This information shall be obtained by contacting the local gas company or gas supplier. PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE IMPORTANT Safe and satisfactory operation of your equipment depends to a great extent on its proper installation. Installation must conform to local codes, or in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA 54, the National Gas Installation Code, CSAB149.lorthe Propane Installation code, CSAB149.1, as applicable. Imperial cooking appliances are restaurant grade. Units covered by this manual include counter mounted hot plates, griddle, stock pot ranges, Salamander broilers and unit broilers. All Imperial appliances are shipped with a gas pressure regulator packed with the unit. All units are adjusted, tested, and inspected at the factory prior to shipment. After uncrating, immediately check the equipment for visible signs of shipping damage. If such damage has occurred, do not refuse shipment, but, contact the shipper and file the appropriate freight claims. GENERAL (1) Installation of this equipment should be made by a licensed plumber. (2) A manual gas shut-off valve must be installed in the gas supply (service) line ahead of the appliance and gas pressure regulator in the gas stream for safety and ease of future service. (3) The gas pressure regulator supplied must be installed on the appliance prior to connecting the equipment to the gas line. Failure to install a regulator will void the equipment warranty and result in a potentially hazardous condition. (4) The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of PSI. (5) The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than '/2 PSI. (6) Please contact the factory, the factory representative, or a local service company to perform maintenance and repairs. SHIPPING DAMAGE CLAIM PROCEDURE The equipment is inspected & crated carefully by skilled personnel before leaving factory. The transportation company assumes full responsibility for safe delivery upon acceptance of this equipment. if shipment arrives damaged: 1. Visible loss or damage: Note on freight bill or express delivery and have signed by person making delivery. 2. File claim for damages immediately: Regardless of extent of damages. 3. Concealed loss or damage: If damage is noticed after unpacking, notify transportation company immediately and file "Concealed Damage" claim with them. This should be done within fifteen (15) days from date delivery is made to you. Retain container for inspection. RATING PLATE Information on this plate includes the model and serial numbers. When communicating with the factory about a unit or requesting special parts or information, this data is essential for proper identification. Other information on this plate is the BTU/hr input of the burners, operating gas pressure in inches WC, and whether the unit is orificed for natural or propane gas. IMPERIAL COOKING APPLIANCES MUST BE CONNECTED ONLY TO THE TYPE OF GAS IDENTIFIED ON THE RATING PLATE CLEARANCES The appliance area must be kept free and clear of all combustibles. This unit is design -certified for the following installations only. MODEL COMBUSTIBLE NONCOMBUSTIBLE BACK SIDES BACK SIDES IRB & ICB SERIES N/A N/A 0 0 ISB & ICMA SERIES 4 4 0 0 ISPA & ISP-J-W SERIES 17 15 0 0 IMGA, ITG & IHPA SERIES 1 7 8 0 0 EB, IRB,ICB & GD SERIES ARE FOR INSTALLATION IN NON-COMBUSTIBLE LOCATION ONLY. LEVELING A carpenter's level should be placed on the cooking surface and the unit leveled both front -to -back and side -to -side. If it not level, burner combustion may be erratic, and the unit will not function efficiently. The IRB series unit broiler cooking surface is inclined for improved performance. The spirit level should be placed on the upper edge of the chassis for this leveling procedure. AIR SUPPLY & VENTILATION The area in front of, around, and above the appliance must be kept clear to avoid any obstruction of the flow of combustion and ventilation air. Adequate clearance must be maintained at all times in front and at the sides of the appliances for servicing and proper operation. Means must be provided for any commercial, heavy-duty cooking appliance to exhaust combustion waste products to the outside of the building. Usual practice is to place the unit under an exhaust hood. Filters and drip troughs should be part of any industrial hood, but consult local codes before construction and installing a hood. Strong exhaust fans in this hood or in the overall air conditioning system can produce a slight vacuum in the room and/or cause air drafts, either of which can interfere with pilot or burner performance and can also be hard to diagnose. Air movement should be checked during installation; if pilot or burner outage problems persist, make- up air opening or baffles may have to be provided in the room. GAS CONNECTION NOTE: The gas supply (service) line must be the same size or greater than the inlet line of the appliance. Imperial counter equipment use a'/a" NPT inlet, Sealant on all pipe joints must be resistive to LP gas. MANUAL SHUT-OFF VALVE This installer —supplied valve must be installed in the gas service line ahead of the appliance and regulator in the gas stream and in a position where it can be reached quickly in the event of an emergency. PRESSURE REGULATOR All commercial cooking equipment must have a pressure regulator on the incoming service line for safe and efficient operation, since service pressure may fluctuate with local demand. The manual shut-off valve is normal supplied by the installer, however, a pressure regulator is packed inside each Imperial range. Failure to install a pressure regulator will void the equipment warranty The regulators supplied for Imperial ranges, have W inlet/outlet openings and are adjusted at the factory for 5" WC (natural gas) or 10" WC (propane) depending on the customer's ordering instructions. Prior to connecting the regulator, check the incoming line pressure, as these regulators can only withstand a maximum pressure of PSI (14" WC). If the line pressure is beyond this limit, a step-down regulator will be required. The arrow forged into the bottom of the regulator body shows gas flow direction; it should point downstream to the appliance. The red air vent cap on the top regulator is part of the regulator and should not be removed. Any adjustments to regulators must be made only by qualified service personnel with the proper test equipment. RIGID CONNECTIONS Double-check any installer -supplied intake pipes visually and/or blow them out with compressed air to clear any dirt particles, threading chips, or other foreign matter before installing a service line. Those particles will clog orifices when gas pressure is applied. All connections must be sealed with a joint compound suitable for LP gas and all connections must be tested with a soapy water solution before lighting any pilots. FELXIBLE COUPLINGS. CONNECTORS AND CASTERS If the unit is to be installed with flexible couplings and/or quick -disconnect fittings, the installer must use a heavy-duty, AGA design -certified commercial flexible connector of at least 3/a" NPT (with suitable stain reliefs). The flexible connector must comply with the standard for Connectors for Movable Gas Appliances, ANSI Z21.69 (or latest edition) CSA 6. 16 (or latest edition) and a quick -disconnect device that complies with the standard for quick -disconnect devices for use with Gas Fuel should comply with ANSI Z21.41(or latest edition) CSA 6.9 (or latest edition). If disconnection of the restraint is necessary, make sure to reconnect restraint after the appliance has been returned to its originally installed position. Domestic gas or water connectors are not suitable. Restraining device may be attached to the back frame/panel of the unit. If the unit is to be installed with casters, a flexible connector must be used and the same ANSI standards apply. Locking front casters are provided to limit the movement of the appliance without depending on the connector or associated piping. A suitable strain relief must be installed with the flexible connector. All connections must be sealed with a joint compound suitable for LP gas and all connections must be tested with a soapy water solution before lighting pilots. INITIAL PILOT LIGHTING CAUTION When lighting pilots and checking for leaks, do not Stand with your face close to the combustion chamber. All Imperial Mfg. appliances are adjusted and tested before leaving the factory, effectively matching them to sea level conditions. Adjustments and calibrations to assure proper operation may be necessary on installation to meet local conditions, low gas characteristics, to correct possible problems caused by rough handling or vibration during shipment, and are to be performed only by qualified service personnel. These adjustments are the responsibility of the customer and/or dealer and are not covered by our warranty. Check all gas connections for leaks with a soapy water solution before lighting any pilots. DO NOT USE AN OPEN FLAME TO CHECK FOR LEAKS! Putting an open flame beside a new gas connection is extremely dangerous. Before lighting any pilots, make sure that burner valves and thermostats are turned "off'. A. TOP BURNERS All top section burners are equipped with constant -burning pilots. These are to be manually lighted immediately after the gas is turned on and the system checked for leaks. Top burner pilots are provided for each burner and can be rechecked for proper adjustment down through the top grate. Adjustments can be made with a screwdriver to the pilot valve accessible through the valve cover. B. GRIDDLES Griddle pilots can be ignited through the front of the valve panel using a long match. The pilot flame adjustment valve can be accessed through the front valve panel and adjusted using a flat tipped screwdriver. C. UNIT BROILERS Broiler pilots can be accessed through the openings in the front cover panel. Pilot flame adjustment valves can be accessed through the front valve panel and adjusted using a flat tipped screwdriver. 4 D. CHEESEMELTER AND SALAMANDER BROILERS Pilots are accessed in the op rear of the cooking area. In 24 and 36 series units the pilot adjustments are found through a small hole at the bottom right inside panel about half way back. All larger Cheesemelter units pilot adjustment valves are located behind the front cover near the control knobs. All pilot valves are adjusted using a flat tipped screwdriver. FINAL PREPARATION A. TOP SECTION New units are wiped clean with solvents at the factory to remove any visible signs of dirt, oil, or grease remaining from the thin film or nontoxic rust protestant. Food preparation surface should be washed thoroughly with hot, soapy water before being used. The top grates should be removed and washed before use. With these removed, it will be possible to remove any plastic tie cords holding the burners in place. B. GRIDDLE New griddles should be seasoned following this sequence: (1) Clean the griddle surface thoroughly with hot, soapy water to remove the protective oil coating wiped on at the factory. (2) Rinse with a mixture of cup vinegar to one quart water. (3) Spread Unsalted solid shortening or liquid frying compound evenly over the entire griddle surface. (4) Turn all griddle burners to "medium" or thermostats to 350 degrees and wait until the shortening begins to smoke, then turn the burners "off'. (5) Rub the now -melted shortening into the griddle surface with burlap, moving in the direction of the surface's polish marks and covering the entire surface. (6) Let the griddle cool, then repeat steps 3,4, & 5. (7) When the griddle is cool after the second seasoning, wipe it once again with a thin film of shortening or cooking oil. CLEANING AND MAINTENANCE Any piece of equipment works better and lasts longer when maintained properly. Cooking equipment is no exception. Your Imperial range and oven must be kept clean during the working day and thoroughly cleaned at the end of the day. DAILY: OPEN BURNERS: 1. Lift all the open grates. 2. Lift off the burner heads and venturies by raising the head slightly, sliding to the rear of the range and lifting upwards. 3. Wash all of the above in hot, soapy water. 4. Reinstallation of the top burners is the reverse of removal. GRIDDLES: 1. Scrape with a nylon griddle scrapper to remove cooked on spills. Use a fine grained stone only when absolutely necessary. 2. Wipe away any griddle stone dust and food particles with burlap. 3. Wash with hot, soapy water, then rinse with vinegar and water. 4. Rinse again with clear water. 5. Re -oil with shortening or liquid frying compound. 6. DO NOT FLOOD A HOT GRIDDLE WITH COLD WATER! This promotes griddle warping and can cause the griddle to crack if continued over a long period of time. UNIT BROILERS AND SALAMANDER BROILERS: 1. Remove large pieces of food residue and carefully scrape spillovers from the drip tray below the cooking surface. 2. Wash all exterior and interior surfaces with a hot soapy water solution. DO NOT use harsh abrasives on any portion of the stainless or painted surfaces. 3. Cast iron grates should be scraped with a wire brush frequently and periodically soaked in a hot water solution to remove grease from the pores of the cast iron. NEVER expose the grate(s) to extreme heat for the purpose of burning off excess grease. This practice will shorten the useful life of the grates. 4. Infra -red burners, available on ICMA Cheesemelters and ISB-36 Salamanders, are self cleaning. The use of any solvents or wire brushes may damage tiles. 5. The EBA series, GD series, and ICB series Char -rock broilers use lava rock. This pumice rock is highly porous and is relatively self cleaning. The lava rocks should be turned over about every week depending upon the amount of cooking and type of food prepared. High heat will effectively clean and burn off grease. A loosely placed lower layer of rock will serve as an effective base. About one-half layer of rock should be strategically added to compensate for "hot spots". Over -filling the char -broiler will obstruct proper air flow creating poor combustion, an uneven heating pattern, and will ultimately shorten the useful life of cast iron bottom grates and burners. As the lava rock disintegrates over time, rock smaller than a golf ball should be removed and replenished with new, larger rock. PERIODIC CLEANING: Check the ventilation system periodically to see that nothing has fallen down into the stub back, high riser or high shelf exhaust vents. Your Imperial range should be checked for safe and efficient operation at least yearly by a qualified service company. STAINLESS STEEL: All stainless steel body parts should be wiped regularly with hot soapy water during the day and with a liquid cleaner designed for this material at the end of each day. DO NOT USE steel wool, abrasive cloths, cleansers or powders to clean stainless surface. If it is necessary to scrape stainless steel to remove encrusted materials, soak in hot water to loosen the material, then use a wood or nylon scraper. DO NOT USE a metal knife, spatula, or any other metal tool to scrape stainless steel. Scratches are almost impossible to remove. 11 IRB-SERIES RADIANT CHAR -BROILERS REPLACEMENT PARTS FOR ALL IRB MODELS n /ith IRB Series - Radiant Charbroilers ITEM NO. DESCRIPTION PART # 24" 30" 36" 48" 60" 72" 1 Top Grate (3 Bars Per Grate) 3" X 21" 1201 7 9 10 15 19 23 *** Top Grate 2 Bars Per Grate) 1.75" X 21" *** 1 Top Grate Fish (4 Bars Per Grate) 3" X 21" 1203 7 9 11 15 19 23 2 Burner Radiant - Cast Iron 5025 4 5 6 8 10 12 Burner Radiant - S/S 1302 4 51 6 81 10 12 Burner Radiant Support Kit 30880-SK 8 10 12 16 20 24 3 Burner W/ Air Shutter - S/S 1020 4 5 6 8 10 12 Air Shutter Only 1024 4 5 6 8 10 12 4 Liner 24" 11400 1 Liner 30" 11401 1 Liner 36" 11402 1 Liner 48" 11403 1 Liner 60" 11404 1 Liner 72" 11405 1 5 Landing Ledge S/S 24" 11406 1 Landing Ledge S/S 30" 11407 1 anding Ledge S/S 36" 11408 1 Landing Ledge (S/S) 48" 11409 1 Landing Ledge (S/S) 60" 11410 1 Landing Ledge (S/S) 72" 11411 1 6 Burner Orifice - Brass - NAT Burner Orifice - Brass - L.P. 20651 I 2068-1 4 4 5 6 8 101 12 5 6 8 10 12 7 Burner Gas Valve - Brass 16101 4 5 6 8 10 12 8 Adjustable Double Pilot Valve - Brass 1003 2 1 3 3 5 6 Straight Valve / Single Pilot 1607 1 9 Valve Cover (S/S) 24" 11424 1 Valve Cover (S/S) 30" 11425 1 Valve Cover S/S) 36" 11426 1 Valve Cover (S/S) 48" 11427 1 Valve Cover (S/S) 60" 11428 1 Valve Cover (S/S) 72" 11429 1 10 Burner Knob - Chrome 36330 4 5 6 8 10 12 11 Imperial Logo Name Plate 35839 1 1 1 1 1 1 Name Plate Speed Nut 36569 2 2 2 2 2 2 13 Crumb Tray 24" 11412 1 Crumb Tray 30" 11413 1 Crumb Tray 36" 11414 1 Crumb Tray 48" 11415 1 Crumb Tray 60" 11416 1 14 Crumb Tray 72" 11417 101 1 12 Pilot Burner Assembly 10000-14 4 5 6 8 Pilot Burner Assembly - S/S 10000-14S 4 51 6 8 10 12 Pilot Bracket (screws on) 31370 4 5 6 8 10 12 Ferrel3/16" 30280 4 5 6 8 10 12 Compression Nut 3/16" 30277 4 5 6 8 10 12 15 Adjustable Le 4" 4000-1 4 4 4 4 6 6 *** Adjustable Le 4" - New Style 3901 4 4 4 4 41 4 16 Gas pressure regulator 3/4" - NAT. Gas pressure regulator 3/4" - L.P. 1050 1 1 1 1 1 1 1051 1 1 1 1 1 1 17 Backsplash, 12" High, for IRB-24 33568 1 Imperial Commercial Cooking Specifications Page About Us IMPERIAL Sign I nt Product Listing PRODUCT LINE SALES SERVICE DOWNLOADS PRICE LIST PRODUCT VIDEOS 12" Gas Hot Plates _J PRODUCTFEATURES SPECIFICATIONS ACCESSORIES RESOURCESIPDFICAD Specification Sheet C,_2.pdf Click model number below to view specifications on right Top Model # Description IHPA-2-12 2 open burners, 12" (305 mm) width I SPECIFICATIONS Model number IHPA-2-12 Power type Natural or LP gas Manifold pressure Natural gas: 5.0, LPG: 10.0 Total BTU/hr. 64,000 (19 KW) Installation type Counter top model OPEN BURNER SPECS Open burner output 32,000 BTU (9 KW) Low simmer output 7,000 BTU (2 KW) Burner style PyroCentric, dual flame Burner material Cast iron Number of burners 2 open burners Removable Yes Ignition type Pilot Grate style Anti -clogging, shield design Grate material Cast iron Front grate size 12" x 11" (305 x 279 mm) Back grate size 12" x 13" (305 x 330 mm) Gaskets/screws No EXTERIOR SPECS Wrap material Stainless steel exterior, except back Control knobs Aluminum with ValoxTm heat protecting grip Dimensions 12" w x 31-3/8" d x 10-3/4" h (305 x 797 x 273 mm) Legs 4" (102 mm) stainless steel, adjustable feet Crated dimensions 14-1/2" w x 34" d x 12" h (368 x 864 x 304 mm) Ship weight 80 Lbs. (37 Kg) CERTIFICATIONS Listings IrE-•' +*s) Measurements in () are metric equivalents. AUTO click tc fink to ,,ueu site 2019 Imperial Commerdal Cooking Equipment https://www.imperialrange.com/nspecificationspage.php?id=540[4/25/2019 12:10:08 PM] Imperial Commercial Cooking Specifications Page About Us IMIMPIAL Sign Int Product Listing PRODUCT LINE SALES SERVICE DOWNLOADS PRICE LIST PRODUCT VIDEOS So rch so 24" Gas Hot Plates PRODUCTFEATURES Specification Sheet C_2. pdf Click model number below to view specifications on right Top Model # Description IHPA-4-24 4 open burners, 24" (305 mm) width SPECIFICATIONS ACCESSORIES RESOURCES I PDF I CAD SPECIFICATIONS Model number IHPA-4-24 Power type Natural or LP gas Manifold pressure Natural gas: 5.0, LPG: 10.0 Total BTU/hr. 128,000 (28 KW) Installation type Counter top model OPEN BURNER SPECS Open burner output 32,000 BTU (9 KW) Low simmer output 7,000 BTU (2 KW) Burner style PyroCentric, dual flame Burner material Cast iron Number of burners 4 open burners Removable Yes Ignition type Pilot Grate style Anti -clogging, shield design Grate material Cast iron Front grate size 12" x 11" (305 x 279 mm) Back grate size 12" x 13" (305 x 330 mm) Gaskets/screws No EXTERIOR SPECS Wrap material Stainless steel exterior, except back Control knobs Aluminum with ValoxTm heat protecting grip Dimensions 24" w x 31-3/8" d x 10-3/4" h (610 x 797 x 273 mm) Legs 4" (102 mm) stainless steel, adjustable feet Crated dimensions 26-1 /2" w x 34" d x 12" h (673 x 864 x 304 mm) Ship weight 140 Lbs. (64 Kg) CERTIFICATIONS Listings �N$CF Measurements in () are metric equivalents. click tf link to wee sita 2010 Imperial Commercial Cooking Equipment https://www.imperialrange.com/nspecificationspage.php?id=543[4/25/2019 12:12:51 PM] OWNERS MANUAL INSTALLATION, OPERATION, & MAINTENANCE INSTRUCTIONS IMPACArIZIALV 1128 Sherborn Street • Corona, CA 92879-2089 ■ (951) 281-1830 ■ (951) 281-1879 IABR IRB RADIANT CHAR BROILER SERIES ICMA CHEESEMELTER ICB CHICKEN BROILER SERIES SERIES ISB-36 SALAMANDER BROILER IMGA MANUALLY CONTOLLED GRIDDLE SERIES ITG THERMOSTATICALLY CONTROLLED GRIDDLE SERIES ITG GRIDDLE/OPEN BURNER COMBINATION SERIES IMGA GRIDDLE/OPEN BURNER COMBINATION SERIES ISPA STOCK POT RANGE SERIES AND ISP-J-W SERIES IHPA HOT PLATE SERIES ITY GRIDDLE All Imperial Mfg. Co. equipment is manufactured for use with the type of gas specified on the rating plate and for installation in accordance with ANSI Z223.1 /NFPA 54 (latest edition) of the National Fuel Gas Code, the National Gas Installation Code, CSA/B 149.1 or the Propane Installation code, CSA/B149.1, as applicable. Copies may be obtained from the American Gas Association, 1515 Wilson Blvd, Arlington, VA 22209. WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. Instructions to be followed in case the user smells gas are to be posted in a prominent location in the kitchen area. This information shall be obtained by contacting the local gas company or gas supplier. PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE IMPORTANT Safe and satisfactory operation of your equipment depends to a great extent on its proper installation. Installation must conform to local codes, or in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA 54, the National Gas Installation Code, CSA/B149.lor the Propane Installation code, CSA/B149.1, as applicable. Imperial cooking appliances are restaurant grade. Units covered by this manual include counter mounted hot plates, griddle, stock pot ranges, Salamander broilers and unit broilers. All Imperial appliances are shipped with a gas pressure regulator packed with the unit. All units are adjusted, tested, and inspected at the factory prior to shipment. After uncrating, immediately check the equipment for visible signs of shipping damage. If such damage has occurred, do not refuse shipment, but, contact the shipper and file the appropriate freight claims. GENERAL (1) Installation of this equipment should be made by a licensed plumber. (2) A manual gas shut-off valve must be installed in the gas supply (service) line ahead of the appliance and gas pressure regulator in the gas stream for safety and ease of future service. (3) The gas pressure regulator supplied must be installed on the appliance prior to connecting the equipment to the gas line. Failure to install a regulator will void the equipment warranty and result in a potentially hazardous condition. (4) The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of PSI. (5) The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than '/2 PSI. (6) Please contact the factory, the factory representative, or a local service company to perform maintenance and repairs. SHIPPING DAMAGE CLAIM PROCEDURE The equipment is inspected & crated carefully by skilled personnel before leaving factory. The transportation company assumes full responsibility for safe delivery upon acceptance of this equipment. If shipment arrives damaged: I. Visible loss or damage: Note on freight bill or express delivery and have signed by person making delivery. 2. File claim for damages immediately: Regardless of extent of damages. 3. Concealed loss or damage: If damage is noticed after unpacking, notify transportation company immediately and file "Concealed Damage" claim with them. This should be done within fifteen (15) days from date delivery is made to you. Retain container for inspection. RATING PLATE Information on this plate includes the model and serial numbers. When communicating with the factory about a unit or requesting special parts or information, this data is essential for proper identification. Other information on this plate is the BTU/hr input of the burners, operating gas pressure in inches WC, 'and whether the unit is orificed for natural or propane gas. IMPERIAL COOKING APPLIANCES MUST BE CONNECTED ONLY TO THE TYPE OF GAS IDENTIFIED ON THE RATING PLATE CLEARANCES The appliance area must be kept free and clear of all combustibles. This unit is design -certified for the following installations only. MODEL COMBUSTIBLE NONCOMBUSTIBLE BACK SIDES BACK SIDES IRB & ICB SERIES N/A N/A 0 0 ISB & ICMA SERIES 4 4 0 0 ISPA & ISP-J-W SERIES 17 15 0 0 IMGA, ITG & IHPA SERIES 1 7 8 1 0 0 EB, IRB,ICB & GD SERIES ARE FOR INSTALLATION IN NON-COMBUSTIBLE LOCATION ONLY. 2 LEVELING A carpenter's level should be placed on the cooking surface and the unit leveled both front -to -back and side -to -side. If it not level, burner combustion may be erratic, and the unit will not function efficiently. The IRB series unit broiler cooking surface is inclined for improved performance. The spirit level should be placed on the upper edge of the chassis for this leveling procedure. AIR SUPPLY & VENTILATION The area in front of, around, and above the appliance must be kept clear to avoid any obstruction of the flow of combustion and ventilation air. Adequate clearance must be maintained at all times in front and at the sides of the appliances for servicing and proper operation. Means must be provided for any commercial, heavy-duty cooking appliance to exhaust combustion waste products to the outside of the building. Usual practice is to place the unit under an exhaust hood. Filters and drip troughs should be part of any industrial hood, but consult local codes before construction and installing a hood. Strong exhaust fans in this hood or in the overall air conditioning system can produce a slight vacuum in the room and/or cause air drafts, either of which can interfere with pilot or burner performance and can also be hard to diagnose. Air movement should be checked during installation; if pilot or burner outage problems persist, make- up air opening or baffles may have to be provided in the room. GAS CONNECTION NOTE: The gas supply (service) line must be the same size or greater than the inlet line of the appliance. Imperial counter equipment use a %" NPT inlet. Sealant on all pipe joints must be resistive to LP gas. MANUAL SHUT-OFF VALVE This installer —supplied valve must be installed in the gas service line ahead of the appliance and regulator in the gas stream and in a position where it can be reached quickly in the event of an emergency. PRESSURE REGULATOR All commercial cooking equipment must have a pressure regulator on the incoming service line for safe and efficient operation, since service pressure may fluctuate with local demand. The manual shut-off valve is normal supplied by the installer, however, a pressure regulator is packed inside each Imperial range. Failure to install a pressure regulator will void the equipment warranty The regulators supplied for Imperial ranges, have 3/a" inlet/outlet openings and are adjusted at the factory for 5" WC (natural gas) or 10" WC (propane) depending on the customer's ordering instructions. Prior to connecting the regulator, check the incoming line pressure, as these regulators can only withstand a maximum pressure of/z PSI (14" WC). If the line pressure is beyond this limit, a step-down regulator will be required. The arrow forged into the bottom of the regulator body shows gas flow direction; it should point downstream to the appliance. The red air vent cap on the top regulator is part of the regulator and should not be removed. Any adjustments to regulators must be made only by qualified service personnel with the proper test equipment. RIGID CONNECTIONS 3 Double-check any installer -supplied intake pipes visually and/or blow them out with compressed air to clear any dirt particles, threading chips, or other foreign matter before installing a service line. Those particles will clog orifices when gas pressure is applied. All connections must be sealed with a joint compound suitable for LP gas and all connections must be tested with a soapy water solution before lighting any pilots. FELXIBLE COUPLINGS. CONNECTORS AND CASTERS If the unit is to be installed with flexible couplings and/or quick -disconnect fittings, the installer must use a heavy-duty, AGA design -certified commercial flexible connector of at least'/a" NPT (with suitable stain reliefs). The flexible connector must comply with the standard for Connectors for Movable Gas Appliances, ANSI Z21.69 (or latest edition) CSA 6. 16 (or latest edition) and a quick -disconnect device that complies with the standard for quick -disconnect devices for use with Gas Fuel should comply with ANSI Z21.41(or latest edition) CSA 6.9 (or latest edition). If disconnection of the restraint is necessary, make sure to reconnect restraint after the appliance has been returned to its originally installed position. Domestic gas or water connectors are not suitable. Restraining device may be attached to the back frame/panel of the unit. If the unit is to be installed with casters, a flexible connector must be used and the same ANSI standards apply. Locking front casters are provided to limit the movement of the appliance without depending on the connector or associated piping. A suitable strain relief must be installed with the flexible connector. All connections must be sealed with a joint compound suitable for LP gas and all connections must be tested with a soapy water solution before lighting pilots. INITIAL PILOT LIGHTING CAUTION When lighting pilots and checking for leaks, do not Stand with your face close to the combustion chamber. All Imperial Mfg. appliances are adjusted and tested before leaving the factory, effectively matching them to sea level conditions. Adjustments and calibrations to assure proper operation may be necessary on installation to meet local conditions, low gas characteristics, to correct possible problems caused by rough handling or vibration during shipment, and are to be performed only by qualified service personnel. These adjustments are the responsibility of the customer and/or dealer and are not covered by our warranty. Check all gas connections for leaks with a soapy water solution before lighting any pilots. DO NOT USE AN OPEN FLAME TO CHECK FOR LEAKS! Putting an open flame beside a new gas connection is extremely dangerous. Before lighting any pilots, make sure that burner valves and thermostats are turned "off'. A. TOP BURNERS All top section burners are equipped with constant -burning pilots. These are to be manually lighted immediately after the gas is turned on and the system checked for leaks. Top burner pilots are provided for each burner and can be rechecked for proper adjustment down through the top grate. Adjustments can be made with a screwdriver to the pilot valve accessible through the valve cover. B. GRIDDLES Griddle pilots can be ignited through the front of the valve panel using a long match. The pilot flame adjustment valve can be accessed through the front valve panel and adjusted using a flat tipped screwdriver. C. UNIT BROILERS Broiler pilots can be accessed through the openings in the front cover panel. Pilot flame adjustment valves can be accessed through the front valve panel and adjusted using a flat tipped screwdriver. rd D. CHEESEMELTER AND SALAMANDER BROILERS Pilots are accessed in the op rear of the cooking area. In 24 and 36 series units the pilot adjustments are found through a small hole at the bottom right inside panel about half way back. All larger Cheesemelter units pilot adjustment valves are located behind the front cover near the control knobs. All pilot valves are adjusted using a flat tipped screwdriver. FINAL PREPARATION A. TOP SECTION New units are wiped clean with solvents at the factory to remove any visible signs of dirt, oil, or grease remaining from the thin film or nontoxic rust protestant. Food preparation surface should be washed thoroughly with hot, soapy water before being used. The top grates should be removed and washed before use. With these removed, it will be possible to remove any plastic tie cords holding the burners in place. B. GRIDDLE New griddles should be seasoned following this sequence: (1) Clean the griddle surface thoroughly with hot, soapy water to remove the protective oil coating wiped on at the factory. (2) Rinse with a mixture of cup vinegar to one quart water. (3) Spread unsalted solid shortening or liquid frying compound evenly over the entire griddle surface. (4) Turn all griddle burners to "medium" or thermostats to 350 degrees and wait until the shortening begins to smoke, then turn the burners "off'. (5) Rub the now -melted shortening into the griddle surface with burlap, moving in the direction of the surface's polish marks and covering the entire surface. (6) Let the griddle cool, then repeat steps 3,4, & 5. (7) When the griddle is cool after the second seasoning, wipe it once again with a thin film of shortening or cooking oil. CLEANING AND MAINTENANCE Any piece of equipment works better and lasts longer when maintained properly. Cooking equipment is no exception. Your Imperial range and oven must be kept clean during the working day and thoroughly cleaned at the end of the day. DAILY: OPEN BURNERS: 1. Lift all the open grates. 2. Lift off the burner heads and venturies by raising the head slightly, sliding to the rear of the range and lifting upwards. 3. Wash all of the above in hot, soapy water. 4. Reinstallation of the top burners is the reverse of removal. GRIDDLES: 1. Scrape with a nylon griddle scrapper to remove cooked on spills. Use a fine grained stone only when absolutely necessary. 2. Wipe away any griddle stone dust and food particles with burlap. 3. Wash with hot, soapy water, then rinse with vinegar and water. 4. Rinse again with clear water. 5. Re -oil with shortening or liquid frying compound. 6. DO NOT FLOOD A HOT GRIDDLE WITH COLD WATER! This promotes griddle warping and can cause the griddle to crack if continued over a long period of time. 5 UNIT BROILERS AND SALAMANDER BROILERS: 1. Remove large pieces of food residue and carefully scrape spillovers from the drip tray below the cooking surface. 2. Wash all exterior and interior surfaces with a hot soapy water solution. DO NOT use harsh abrasives on any portion of the stainless or painted surfaces. 3. Cast iron grates should be scraped with a wire brush frequently and periodically soaked in a hot water solution to remove grease from the pores of the cast iron. NEVER expose the grate(s) to extreme heat for the purpose of burning off excess grease. This practice will shorten the useful life of the grates. 4. Infra -red burners, available on ICMA Cheesemelters and ISB-36 Salamanders, are self cleaning. The use of any solvents or wire brushes may damage tiles. 5. The EBA series, GD series, and ICB series Char -rock broilers use lava rock. This pumice rock is highly porous and is relatively self cleaning. The lava rocks should be turned over about every week depending upon the amount of cooking and type of food prepared. High heat will effectively clean and burn off grease. A loosely placed lower layer of rock will serve as an effective base. About one-half layer of rock should be strategically added to compensate for "hot spots". Over -filling the char -broiler will obstruct proper air flow creating poor combustion, an uneven heating pattern, and will ultimately shorten the useful life of cast iron bottom grates and burners. As the lava rock disintegrates over time, rock smaller than a golf ball should be removed and replenished with new, larger rock. PERIODIC CLEANING: Check the ventilation system periodically to see that nothing has fallen down into the stub back, high riser or high shelf exhaust vents. Your Imperial range should be checked for safe and efficient operation at least yearly by a qualified service company. STAINLESS STEEL: All stainless steel body parts should be wiped regularly with hot soapy water during the day and with a liquid cleaner designed for this material at the end of each day. DO NOT USE steel wool, abrasive cloths, cleansers or powders to clean stainless surface. If it is necessary to scrape stainless steel to remove encrusted materials, soak in hot water to loosen the material, then use a wood or nylon scraper. DO NOT USE a metal knife, spatula, or any other metal tool to scrape stainless steel. Scratches are almost impossible to remove. 50 44. Hot Plate ITEM I DESCRIPTION PART NO. 12" 24" 36" 48" 1 IGAS PRESSURE REGULATOR 38733 1 1 1 1 *** L.P. PRESSURE REGULATOR _ 38734 1 1 1 1 2 ISQUARE HEAD PLUG 1/8 30257 1 2 3 4 3 12" BACK TRIM 31197 1 - - - *** 24" BACK TRIM 31198 - 1 - *** 36" BACK TRIM 31199 - - 1 - *** 48" BACK TRIM 31200 - - - 1 4 SIDE PANEL (L/H) 31235 1 1 1 1 *** IHPA-SD SIDE PANEL (L/H) 31318 1 1 1 1 5 ADJUSTABLE LEG 3901 4 4 4 4 6 12" CRUMB TRAY 34741 1 - - *** 12" CRUMB TRAY (IHPA-SD) 31310 1 - *** 24" CRUMB TRAY 34728 - 1 *** 24" CRUMB TRAY (IHPA-SD) 31311 - 1 *** 36" CRUMB TRAY 34742 - 1 *** 36" CRUMB TRAY (IHPA-SD) 31312 - 1 *** 48" CRUMB TRAY 34743 - 1 *** 48" CRUMB TRAY (IHPA-SD) 31313 - 1 7 RESTAURANT SERIES, OPEN BURNER 36330 1-2 2-4 3-6 4-8 8 SMALL IMPERIAL LOGO 37766 1 1 1 1 *** PUSH NUT 36569 2 2 2 2 9 12" VALVE COVER 31227 1 - - - *** 24" VALVE COVER 31228 - 1 - - *** 36" VALVE COVER 31229 - - 1 - *** 48" VALVE COVER 31230 - - - 1 10 12" LANDING LEDGE 31209 1 - - - *** 24" LANDING LEDGE 31210 - 1 - - *** 36" LANDING LEDGE 31211 - - 1 - *** 48" LANDING LEDGE 31212 - - 1 ` 11 SIDE PANEL (R/H) 31236 1 1 1 1 *** IHPA-SD SIDE PANEL (R/H) 31319 1 1 1 1 12 IR- TOP GRATE SUPPORT 21016 - 1 2 3 *** IHPA-SD TOP GRATE SUPPORT (same as SU) 38529 1 2 3 13 BURNER HANGER 37876 1 2 3 1 4 *** IHPA-SD BURNER HANGER (same as SU) 38528 1 2 3 4 14 REAR PILOT ASSY. 35715 1 2 3 4 15 DOUBLE PILOT VALVE 1003 1 2 3 4 3/16" SHORT BRASS COMPRESSION NUT 30277 2 4 6 8 *** 3/16" BRASS COMPRESSION SLEEVE 30280 2 4 6 8 16 FRONT PILOT ASSY. 35714 1 2 3 4 1 GAS VALVE BURNER 1610 1-2 2-4 3-6 4-8 1 ORIFICE #36 (NAT) #53 (LP) 2061 l 2076 1-2 2-4 3-6 4-8 *\V JORIFICE 1-2 2-4 3-6 4-8 19 AIR SHUTTER 1007 1-2 2-4 3-6 4-8 20 VENTURI (FRONT) 38051 1 2 3 4 21 BURNER HEAD 2680 1-2 2-4 3-6 4-8 IHPA Series - Hot Plate ITEM DESCRIPTION PART NO. 12" 24" 36" 48" 22 VENTURI (BACK) 38052 1 2 3 4 23 12" GAS MANIFOLD 0855 1 - - - *** 12" GAS MANIFOLD (IHPA -SD) CALL FACTORY 1 *** 24" GAS MANIFOLD (same as IR) 1360 - 1 *** 24" GAS MANIFOLD (IHPA -SD) CALL FACTORY 1 *** 36" GAS MANIFOLD (same as IR) 1361 - 1 *** 36" GAS MANIFOLD (IHPA-SD) CALL FACTORY - 1 *** 48" GAS MANIFOLD (same as IR) 0858 1 *** 48" GAS MANIFOLD (IHPA-SD) CALL FACTORY 1 24 IWOK RING 38707 Opt Opt Opt Opt 25 REAR TOP GRATE 38050 1 2 3 4 26 FRONT GRATE 38049 1 2 3 4 C` U ly o 9 O � v CD C) — vs 0 CAUTION Read these instructions for use carefully so as to familiarize yourself with the appliance before connecting it to its gas supply. oEsioti !> FRYM ASTER CE cFAilf��'�® CERfIi1E0 � CFEBA Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 09/2017 www.fNmaster.com E-mail: fryservice0welbilt.com I IIIIII IIIII IIIII 1111111111111 1111I IIII IN 8 1 9 5 8 8 7 NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster DEAN Factory Authorized Servicer (FAS) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer's warranty. See Chapter 1 of this manual for definitions of qualified personnel. NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region in which the appliance is installed. See NATIONAL CODE REQUIREMENTS in Chapter 2 of this manual for specifics. NOTICE TO U.S. CUSTOMERS This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food and Drug Administration. NOTICE Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to onsite management operational procedures. NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U.S. This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation. While this device is a verified Class A device, it has been shown to meet the Class B limits. CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-003 standard of the Canadian Department of Communications. Cet appareil numerique n'emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada. A DANGER Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the installation, operating, and service instructions thoroughly before installing or servicing this equipment. Only qualified service personnel may convert this appliance to use a gas other than that for which it was originally configured. L\ DANGER No structural material on the fryer should be altered or removed to accommodate placement of, the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633. Al- DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains. If a flexible gas line is used, an additional restraining cable must be connected at all times when the fryer is in use. © DANGER The front ledge of the fryer is not a stepl Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil. n DANGER Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. L'•1 DANGER Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location. This information can be obtained from the local gas company or gas supplier. ©DANGER This product contains chemicals known to the state of California to cause cancer and/or birth defects or other reproductive harm. Operation, installation, and servicing of this product could expose you to airborne particles of glasswool or ceramic fibers, crystalline silica, and/or carbon monoxide. Inhalation of airborne particles of glasswool or ceramic fibers is known to the State of California to cause cancer. Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm. NOTICE The Commonwealth of Massachusetts requires any and all gas products to be installed by a licensed plumber or pipe fitter. WARNING This appliance is not intended for use by children under the age of 16 or persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of the appliance by a person responsible for their safety. Do not allow children to play with this appliance. GF14 and GF40 SERIES GAS FRYERS TABLE OF CONTENTS CHAPTER 1: General Information 1.1 Parts Ordering and Service Information.............................................................. 1-1 1.2 Safety Information............................................................................................... 1-2 1.3 Equipment Description........................................................................................1-2 1.4 Installation, Operating, and Service Personnel .................................................... 1-3 1.5 Definitions............................................................................................................1-3 1.6 Shipping Damage Claim Procedure..................................................................... 1-4 CHAPTER 2: Installation Instructions 2.1 General Installation Requirements........ 2.2 Caster/Leg Installation .......................... 2.3 Pre -Connection Preparations ................ 2.4 Connection to Gas Line ........................ 2.5 Converting to Another Gas Type.......... CHAPTER 3: Operating Instructions ..................................................... 2-1 ..................................................... 2-3 ..................................................... 2-3 ..................................................... 2-4 ..................................................... 2-6 3.1 Start -Up Procedures.............................................................................................3-1 3.2 Boiling Out the Frypot......................................................................................... 3-2 3.3 Filling with Cooking Oil or Shortening............................................................... 3-3 3.4 Shutting the Fryer Down...................................................................................... 3-3 3.5 Thermostat Operation.......................................................................................... 3-3 3.6 Draining and Filtering.......................................................................................... 3-4 CHAPTER 4: Preventive Maintenance and Operator Troubleshooting 4.1 Daily Checks and Services...................................................................................4-1 4.2 Quarterly Checks and Services............................................................................ 4-1 4.3 Semi -Annual Checks and Services...................................................................... 4-2 4.4 Operator Troubleshooting....................................................................................4-4 GF14 and GF40 SERIES GAS FRYERS CHAPTER 1: GENERAL INFORMATION 1.1 Parts Ordering and Service Information In order to assist you, the Frymaster Factory Authorized Servicer (FAS) or Service Department rep- resentative requires certain information about your equipment. Most of this information is printed on a data plate inside the fryer door. A typical data plate is illustrated below. US MODEL-GF14SD SERIAL N0.-OYO1FMO208 SERIES-AF GAS-NAT B.T.U.-1050 I N. WC. MAN. PR ESS.-4.00 B. T. U. IHR.-10000 ORIFICE-1.65 VOLTS-000 60HZ.IPHASE-AMPS-.00 ANSI Z83.11-M1996 DEEP FAT FRYER INTENDED FOR OTHER THAN HOUSEHOLD USE. SUITABLE FOR INSTALLATION ON COMBUSTIBLE FLOORS USING 6 IN ADJUSTABLE LEGS OR CASTERS. CONSTRUCTION CLEARANCES BACK RIGHT SIDE LEFT SIDE COMBUSTIBLE 6 IN. 6 IN. 6 IN. NONCOMBUSTIBLE 0 IN. 0 IN. 0 IN. 6020221N Parts orders must be placed with your local FAS or distributor. A list of Frymaster Factory Autho- rized Servicers (FAS's) is located on the Frymaster website at www.f i aster.com. If you do not have access to this list, contact the Frymaster Technical Service Department at 1-800-551-8633 or 1- 318-865-1711. When ordering parts, the following information is required: Model Number: Serial Number: Type of Gas: Item Part Number: Quantity Needed: Service information may be obtained by contacting your local FAS. Information may also be obtained by calling the Frymaster Technical Service Department at 1-800-551-8633 or 1-318-865- 1711. When requesting service, please have the following information ready: Model Number: Serial Number: Type of Gas: In addition to the model number, serial number, and type of gas, please be prepared to describe the nature of the problem. RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE. 1-1 1.2 Safety Information Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual, you will find notations enclosed in double -bordered boxes similar to the ones below. CAUTION Caution boxes contain information about actions or conditions that may cause or result in a malfunc- tion of your system. ,&WARNING Warning boxes contain information about actions or conditions that may cause or result in damage to your system, and which may cause your system to malfunction. DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel, and which may cause damage to your system and/or cause your system to malfunction. L__, DANGER Danger boxes contain information about actions or conditions that may cause or result in injury to personncl. and which iiiml cause tianri`1c to your system and/or cause your system to malfunction. 1.3 Equipment Description The GF 14 and GF40 Series gas fryers are designed for all-purpose frying. Other than the capacity of the frypot, both fryers are virtually identical. The GF 14 model holds up to 40 lbs. (20 liters) of cooking oil or shortening. GF40 fryers hold up to 50 lbs. (25 liters). Both models must be manually filtered or filtered with a portable filtration unit such as the Frymaster PF50 portable filter. These fryers use a millivolt temperature control circuit, which requires no external power. Both models use an open -pot design and have a hand -sized opening into the deep cold zone, which makes cleaning the frypot quick and easy. The fryers require installation of legs or optional casters. All fryers are shipped with a package of standard accessories. Each fryer is adjusted, tested, and inspected at the factory before crating for shipment. Frypots are constructed of welded, heavy -gauge stainless steel. Heat is supplied by a burner assembly with multiple gas jets, which are focused on deflectors located around the lower side of the frypot. The deflectors concentrate the burners' heat on the bottom of the frypot. 1-2 The burner assembly can be configured for natural gas, propane, or manufactured gas, as required by the customer. A drain is tapped into the center of the frypot, with a front -controlled manual ball valve. Each fryer is equipped with a thermostat for temperature control. The thermostat is located near the centerline of the frypot for responsiveness and accurate temperature measurement. A high temperature thermostat (hi -limit) shuts off gas to the burner assembly if the controlling thermostat fails. 1.4 Installation, Operating, and Service Personnel Operating information for Frymaster equipment has been prepared for use by qualified and/or autho- rized personnel only, as defined in Section 1.5. All installation and service on Frymaster equipment must be performed by qualified, certified, licensed, and or/authorized installation or service personnel, as defined in Section 1.5. 1.5 Definitions QUALIFIED AND/OR AUTHORIZED OPERATING PERSONNEL Qualified/authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or who have had previous experience with the operation of the equipment covered in this manual. QUALIFIED INSTALLATION PERSONNEL Qualified installation personnel are individuals, or firms, corporations, or companies which, either in person or through a representative, are engaged in and are responsible for the installation of gas - fired appliances. Qualified personnel must be experienced in such work, be familiar with all gas precautions involved, and have complied with all requirements of applicable national and local codes. QUALIFIED SERVICE PERSONNEL Qualified service personnel are those familiar with Frymaster equipment and authorized by Frymaster to perform service on Frymaster equipment. All authorized service personnel are required to be equipped with a complete set of service and parts manuals and stock a prescribed minimum amount of Frymaster equipment parts. A list of Frymaster Factory Authorized Servicers (FAS's) is located on the Frymaster website at www.fi.ymaster.com. Failure to use qualified service personnel will void the Frymaster Warranty on your equipment. 1-3 1.6 Shipping Damage Claim Procedure Your Frymaster equipment was inspected and packed before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment for transport. What to do if your equipment arrives damaged: 1. File a claim for damages immediately, regardless of the extent of damages. 2. Inspect for and record all visible loss or damage, and ensure that this information is noted on the freight bill or express receipt and is signed by the person making the delivery. 3. Concealed loss or damage that was unnoticed until the equipment was unpacked should be recorded and reported to the freight company or carrier immediately upon discovery. A concealed damage claim must be submitted within 15 days of the date of delivery. Ensure that the shipping container is retained for inspection. Frymaster DOES NOT ASSUME RESPONSIBILITY FOR DAMAGE OR LOSS INCURRED IN TRANSIT. 1-4 GF14 and GF40 SERIES GAS FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 General Installation Requirements PROPER INSTALLATION IN ACCORDANCE WITH THE INSTRUCTIONS THAT FOLLOW IS ESSENTIAL FOR EFFICIENT, TROUBLE -FREE OPERATION OF YOUR FRYER. ANY UNAUTHORIZED ALTERATIONS MADE TO THIS EQUIPMENT WILL VOID THE FRYMASTER WARRANTY. Qualified, licensed, and/or authorized installation or service personnel, as defined in Section 1.5 of this manual, should perform all installation and service on Frymaster equipment. Conversion of this appliance from one type of gas to another should only be performed by qualified, licensed, and/or authorized installation or service personnel as defined in Section 1.5 of this manual. Failure to use qualified, licensed, and/or authorized installation or service personnel (as defined in Section 1.5 of this manual) to install, convert to another gas type or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel. Where conflicts exist between instructions and information in this manual and local or national codes or regulations, installation and operation shall comply with the codes or regulations in force in the country in which the equipment is installed. Zt DANGER Building codes prohibit a fryer with its open tank of hot oil being installed beside an open flame of any type, including those of broilers and ranges. Upon arrival, inspect the fryer carefully for visible or concealed damage. (See Shipping Damage Claim Procedure in Chapter 1.) CLEARANCE AND VENTILATION The fryer(s) must be installed with a 6" (150 mm) clearance at both sides and back when installed adjacent to combustible construction; no clearance is required when installed adjacent to noncombustible construction. A minimum of 24" (600 mm) clearance should be provided at the front of the fryer. © DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633. Ventilation is important. Make sure the fryer is installed to efficiently remove combustion by- products, and the kitchen ventilation system does not produce drafts, which interfere with burner operation. 2-1 The fryer flue opening must not be placed close to the intake of the exhaust fan, and the fryer must never have its flue extended in a "chimney" fashion. An extended flue changes the combustion characteristics of the fryer, causing longer recovery time. It also frequently causes delayed ignition. To provide the airflow necessary for good combustion, the areas surrounding the fryer front, sides, and rear must be kept unobstructed. Al DANGER This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to the health of personnel in the room in which it is installed. Fryers must be installed in an area with an adequate air supply and adequate ventilation. Adequate distances must be maintained from the flue outlet of the fryer to the lower edge of the ventilation filter bank. Filters should be installed at an angle of 45°. Place a drip tray beneath the lowest edge of the filter. For U.S. installation, NFPA standard No. 96 states, "A minimum distance of 18 in. (450 mm) should be maintained between the flue outlet and the lower edge of the grease filter." Frymaster recommends that the minimum distance be 24 in. (600 mm) from the flue outlet to the bottom edge of the filter. Information on construction and installation of ventilating hoods can be found in the NFPA standard cited above. A copy of the standard may be obtained from the National Fire Protection Association, Battery March Park, Quincy, MA 02269. NATIONAL CODE REQUIREMENTS The fryer's gas type is on the data plate inside the fryer door. Connect a flyer marked "NAT" only to natural gas, those marked "PRO" only to propane gas, and those marked "MFG" only to manufactured gas. Installations in the UNITED STATES must conform to the latest edition of the National Fuel Gas Code, ANSI Z223.1. In CANADA, installation must conform to the latest edition of Standard CAN- /GCA-B 149.1 or .2, "Installation Codes for Gas Burning Appliances & Equipment". In addition to the applicable national code or standard, installation must also be in accordance with any local codes for the area in which the equipment is installed. In AUSTRALIA, this appliance must be installed by an authorized person, in accordance with the manufacture's instructions, local gas regulations, and in accordance with AS 5601 / AG 601, local authority, gas, electricity, and any other relevant statutory regulations. Installation must be made with a gas connector that complies with national and local codes. In the UNITED STATES, the applicable code is ANSI Z21.69 with Addenda, "Standard for Connectors for Movable Gas Appliances". Quick -Disconnect devices, if used, must comply with national and local codes. In the UNITED STATES, the code is ANSI Z21.41, "Standard for Quick -Disconnect Devices for Use with Gas Fuel". SOUTH AFRICA REQUIREMENTS IMPORTANT INFORMATION FOR THE USER This appliance may only be installed by a registered SAQCC Gas installer. All registered installers are issued with a card carrying their registration number. Ask to be shown the card before allowing the installation work to commence and make a note of the Installer registration number. Upon 2-2 completion of the installation, the installer is required to explain the operational details of the appliance together with the safety instructions. You will be asked to sign acceptance of the installation and be provided with a completion certificate. You should only sign for acceptance of the installation when the installation is completed to your satisfaction. Note that your invoice is required in the event that you wish make a guarantee claim. IMPORTANT INFORMATION FOR THE INSTALLER. This appliance may only be installed by a gas installer registered with the South African qualification and certification committee (SAQCC). The appliance must be installed in accordance with the requirements of SANS 10087-1for use with LPG, SANS 827 for use with NG and any fire department regulations and/or local bylaws applicable to the area. If in doubt, check with the relevant authority before undertaking the installation. Upon completion of the installation you are required to fully explain and demonstrate to the user the operational details and safety practices applicable to the appliance and the installation. 2.2 Caster/Leg Installation Your fryer may have shipped without installed casters or legs. Fryers must have casters or legs. DO NOT INSTALL THIS APPLIANCE WITHOUT CASTERS OR LEGS. If the appliance requires the installation of casters or legs, install them in accordance with the instructions included in your accessory package. If casters or legs are installed, you may skip this section and proceed to Section 2.3, Pre -Connection Preparations. Fryers cannot be curb mounted. 0 DANGER Frymaster appliances equipped with legs are for stationary installations. Appliances fitted with legs must be lifted during movement to avoid damage to the appliance and bodily injury. For movable installations, optional equipment casters must be used. Questions? Call 1-800-551-8633. 2.3 Pre -Connection Preparations ,& DANGER Do not connect fryer to gas supply before completing each step in this section. After the fryer is positioned under the exhaust hood, check the following: 1. Adequate means must be provided to limit the movement of fryers without depending upon the gas line connections. If a flexible gas hose is used, a restraining cable must be connected at all times when the fryer is in use. The restraining cable and installation instructions are packed with the flexible hose in the accessories box shipped with your unit. 2. These fryers must be stabilized by installing restraining chains on flyers equipped with casters or anchor straps on fryers equipped with legs. Follow the instructions shipped with the casters/legs to properly install the chains or straps. 2-3 0 DANGER Do not attach an apron drainboard to a single fryer. The fryer may become unstable, tip over, and cause injury. The appliance area must be kept free and clear of combustible material at all times. 3. Level fryers equipped with legs by extending the adjustable portion of the leg out approximately 1 inch, and then further adjust the legs, ensuring the fryer is level and at the proper height in the exhaust hood. Frymaster recommends that the minimum distance from the flue outlet to the bottom edge of the filter be 24 in. (600 mm). For fryers equipped with casters, there are no built-in leveling devices. The floor where the fryer is to be installed must be level. 4. Refer to the data plate on the inside of the fryer door to verify that the fryer is configured for the proper type of gas before connecting the fryer quick -disconnect device or piping from the gas supply line. 5. Verify that the minimum and maximum gas supply pressures for the type of gas to be used are in accordance with the table below. Gas I Minimum I Maximum I I 6" WC I 14" WC I Natural 1.49 kPa 3.49 kPa 14.94 mbar 34.87 mbar 11" WC 14" WC LP 2.74 kPa 3.49 kPa 27.37 mbar 34.87 mbar WARNING If the incoming gas pressure is in excess of %" PSI (3.45 kPa/35 mbar), a step-down regulator will be required. SOUTH AFRICA REQUIREMENT (LPG FRYERS ONLY) This appliance requires an operating pressure of 2,8 kPa at the appliance. A suitable LPG regulator that complies with the requirements of SANS 1237 must be installed. 2.4 Connection to Gas Line DANGER Before connecting new pipe to this appliance, the pipe must be blown out thoroughly to remove all foreign material. Foreign material in the burner and gas controls will cause improper and dangerous operation. Al DANGER When pressure -testing incoming gas supply lines, disconnect the fryer from the gas line if the test pressure will be '/z PSIG (3.45 kPa, 13.84 inches W.C.) or greater to avoid damage to the fryer's gas tubes and gas valve(s). 2-4 The size of the gas line used for installation is important. If the line is too small, the gas pressure at the burner manifold will be low. This will cause pilot outage, slow recovery and delayed ignition. The incoming gas supply line should be a minimum of 11/2" (38 mm) in diameter. All single GF 14/GF40 fryers using natural gas require a 3/4" connection. Batteries of two and three fryers require a 1" connection. For fryers using LP gas, one pipe size smaller may be used. If in doubt about the correct pipe size, consult the local gas company. NOTE: Runs of more than 20 feet and more than 4 fittings or elbows require an increase of one pipe size, i.e., %" to 1" or 1" to 1'/4". Before connecting new pipe to your unit, the pipe must be thoroughly blown out to remove any foreign particles, which can cause improper and sometimes dangerous operation. 1. Connect the quick -disconnect hose to the fryer quick -disconnect fitting at the rear of the fryer and to the building gas line. NOTE: Some fryers are configured for a rigid connection to the gas supply line. These units are connected directly to the gas supply line. When using thread compound, use very small amounts on male threads only. Use a pipe thread compound that is not affected by the chemical action of LP gases (LoctiteTM PST56765 Sealant is one such compound). DO NOT apply compound to the first two threads. This will ensure that the burner orifices and control valve do not become clogged. 2. Open the gas supply to the fryer and check all piping, fittings, and gas connections for leaks. A soap and water solution should be used for this purpose. Q DANGER All connections must be sealed with a joint compound suitable for the gas being used and all connections must be tested with a solution of soapy water before lighting any pilots. © DANGER Never use matches, candles, or any other ignition source to check for leaks. If gas odors are detected: • Shut off the gas supply to the appliance at the main shut-off valve or bottle. • Extinguish all naked flames. • Do not operate any electrical appliances in the area. • Ventilate the area. • Check for leaks as detailed in this manual using a solution of soapy solution. • Immediately contact the local gas company or an authorized service agency for service. If odor persists, contact the dealer or gas supplier immediately. NOTE: The fryer must be disconnected from the gas supply piping during any pressure testing of the gas supply piping at pressures equal to or greater than'/2 psig (3.45kPa or 13.84 in. W.C.). 2-5 3. Close the fryer drain valve and fill the frypot with water or boil -out solution to the bottom OIL - LEVEL line at the rear of the frypot. Light the fryer and perform the boil -out procedures that are described in the "Start -Up Procedure" and "Boiling Out the Frypot" topics found in Chapter 3. 0 WARNING "Dry -firing" your unit will cause damage to the frypot. Always ensure that melted shortening, cooking oil, or water is in the frypot before firing your unit. 0 DANGER In the event of a burn -back, where the flame burns back to the jet, immediately turn the gas supply off at the control valve on the panel. After ensuring the flame is extinguished, wait for I minute and re -light the appliance in the normal manner. Should the appliance again burn back, close the control valve and call a service technician. Do not use the appliance again until the service technician has declared that it is safe to do so. 4. The burner manifold pressure be checked at this time by the local gas company or an authorized service agent. Refer to "Check Burner Manifold Pressure" in Section 4.3 of this manual for the proper procedure. 5. Check the thermostat calibration in accordance with the instructions in Section 4.3 of this manual. 2.5 Converting to Another Gas Type A� DANGER This appliance was configured at the factory for a specific type of gas. Converting from one type of gas to another requires the installation of specific gas -conversion components. Switching to a different type of gas without installing the proper conversion components may result in fire or explosion. NEVER ATTACH THIS APPLIANCE TO A GAS SUPPLY FOR WHICH IT IS NOT CONFIGUREDI Conversion of this appliance from one type of gas to another should only be performed by qualified, licensed, and authorized installation or service personnel, as defined in Section 1.5 of this manual. Your fryer is configured at the factory for either natural gas or Propane (LP) gas. If you desire to switch from one type of gas to another, a Factory Authorized Servicer technician must install a gas conversion kit. Call Frymaster Service (1-800-551-8633) to determine the conversion kit appropriate for your configuration and altitude. Contact your local FAS to order the kit and arrange for installation. 2-6 GF14 and GF40 SERIES GAS FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3.1 Start -Up Procedure L!� CAUTION If this is the first time the fryer is being used after installation, refer to Section 3.2, Boil -Out Procedure. L_-\ CAUTION The cooking oil/shortening capacity of the GF14 Series fryer is 40 lbs. (20 liters) at 70OF (210C). The cooking oil/shortening capacity of the GF40 Series fryer is 50 lbs. (25 liters) at 70OF (21 °C). Before lighting the fryer, make sure the fryer is OFF and the frypot drain valve is closed. Remove the basket support rack, if installed, and fill the frypot to the bottom OIL -LEVEL line. To prevent scorching, if solid shortening is being used, make sure it is tightly packed down into the bottom of the frypot. Operatinp- the Gas Valve: The knob on the Honeywell gas valve is placed in the PILOT or ON position by rotating it counter -clockwise. To return the knob to the OFF position, the knob must be depressed slightly to disengage its stop tab, then rotated clockwise. LiLhtim-, the Pilot and Burner: A WARNING Frypot must be filled with water or cooking oillshortening before lighting. 1. Open the door and turn the thermostat knob to the desired frying temperature (or 275°F/135°C if boiling out the frypot). 2. Rotate the gas valve knob to the PILOT position (see Figure 1). Lighting the Pilot and Burner 1011d 1011d ® `' z z 0LL GJ Figure 1 Figure 2 3-1 3. Push the knob in and light the pilot. Continue to hold the knob in for about 60 seconds after the flame appears on the pilot. Release the knob. The pilot should remain lit. A CAUTION If the pilot fails to remain lit, wait five minutes before attempting to re -light. 4. With the pilot lit, push down and slowly turn the knob to the ON position (see Figure 2 on Page 3-1). 5. The burner should light and burn with a strong blue flame. Once the burner is lit, it is controlled by the thermostat. CAUTION If the pilot and main burner go out, the fryer(s) must be completely shut down at least five minutes before re -lighting. 3.2 Boiling Out the Frypot To ensure that the frypot is free of any contamination resulting from its manufacture, shipping, and handling during installation, the frypot must be boiled out before first use. Frymaster recommends boiling out the frypot each time the oil or shortening is changed. 1. Before lighting the burner, close the frypot drain valve and fill the frypot with a mixture of cold water and boil -out solution or detergent. Fill to the lower oil -level line. 2. Light the fryer in accordance with the lighting instructions in Section 3.1. 3. Simmer the solution for one hour. DANGER Never leave the fryer unattended during the boil -out process. If the boil -out solution boils over, turn the fryer off immediately and let the solution cool for a few minutes before resuming the process. To lessen the chance of boil over, turn the fryer's gas valve knob to the PILOT position occasionally. 4. After the solution has simmered for one hour, turn the gas valve knob to the PILOT position and allow the solution to cool. 5. Add one gallon (3.8 liters) of cold water and stir. Drain the solution into a suitable container and clean the frypot thoroughly. WARNING Do not drain boil -out solution into a shortening disposal unit or portable filter unit. These units are not intended for this purpose, and will be damaged by the solution. 3-2 6. Rinse the frypot at least twice by filling the frypot with clean water and draining. Dry the frypot thoroughly with a clean, dry towel. DANGER Remove all drops of water from the frypot before filling with cooking oil or shortening. Failure to do so may cause spattering of hot liquid when the oil or shortening is heated to cooking temperature. 3.3 Filling With Cooking Oil or Shortening The GF14 Series fryer holds a minimum of 30 lbs. (15 liters) and a maximum of 40 lbs. (20 liters) of cooking oil or shortening at 70°F (21 °C). The GF40 Series fryer holds a minimum of 40 lbs. (20 liters) and a maximum of 50 lbs. (25 liters) of cooking oil or shortening at 70°F (21 °C). 1. Ensure the fryer's gas valve is off or in the pilot position. 2. Close the frypot drain valve; remove the basket support rack if required. 3. Fill the frypot to the lower oil -level line. When solid shortening is used, it must be thoroughly packed down into the frypot's cold zone. 4. To melt solid shortening without scorching, the gas valve knob should be turned to the ON position for about three seconds and then to the PILOT position for about 10 seconds repeatedly until the shortening is completely melted. If any smoke is seen during this process, the oil is heating too quickly and scorching. This melting process is not necessary with liquid shortening. 3.4 Shutting the Fryer Down For short-term shut down during the workday, rotate the gas valve knob clockwise to the PILOT position (see Figure 1 on Page 3-1) and put the frypot covers in place (if the fryer is so equipped). When shutting the fryers down, rotate the gas valve knob to the PILOT position (see Figure 1 on Page 3-1). Depress the gas valve knob and rotate slightly clockwise. Release and continue rotating clockwise to the OFF position (see Figure 2 on Page 3-1). Put the frypot covers in place (if the fryer is so equipped). 3.5 Thermostat Operation The thermostat on GF 14/GF40 fryers is connected to a graduated knob located inside the fryer door. On GF 14 models, the knob is on the left side; in GF40 models, the knob is on the right side. Rotating the knob clockwise to the desired cooking temperature (setpoint) directly adjusts the thermostat to that temperature. The thermostat controls the frypot temperature by regulating the gas supply to the burner via the gas valve. 3-3 The thermostat is in the full OFF position when the word OFF is at the top of the knob. A "click" will be heard when the knob is rotated from the OFF position to a temperature, or when it is rotated back to the OFF position. The thermostat may require calibration from time to time. To determine if it requires calibration, refer to Check Thermostat Calibration in Section 4.2 of this manual. 3.6 Draining and Filtering 0 DANGER Draining and filtering of cooking oil or shortening must be accomplished with care to avoid the possibility of a serious burn caused by careless handling. Frymaster recommends that elbow -length, heat -resistant rubber gloves be worn when draining or filtering cooking oil or shortening. Cooking oil or shortening should be filtered at least twice daily and more often if a heavy volume of breaded product is fried. Filtering will greatly increase the life of the cooking oil or shortening and will produce a higher quality product. Frymaster recommends the use of the Frymaster PF50 Portable Filter. NOTE: When using a portable filtration unit, refer to the unit manufacturer's operating instructions for the proper filtering procedures. The following procedure is recommended to drain and filter your cooking oil or shortening when a portable filtration unit is not available. Q DANGER NEVER attempt to drain cooking oil or shortening from the fryer with the burner lit! Doing so may result in a flash fire if the oil or shortening splashes onto the burner. Also, applying burner heat to an empty frypot will severely damage the frypot and void the Frymaster warranty. Rotate the gas valve knob to the PILOT or OFF position. Screw the drain extension supplied with the fryer securely into the drain valve, making sure the opening is pointing down (see illustration below). n Extension screwed into drain valve. 3-4 NOTE: If draining the fryer to dispose of the oil, Frymaster recommends the use of a wheeled disposal unit equipped with a pump, such as the Frymaster SDU 50. When using a disposal unit, follow the unit manufacturer's instructions. 2. Position a metal container with a sealable cover under the drain extension. The metal container must be capable of withstanding the hot cooking oil or shortening without leaking. Frymaster recommends that a Frymaster filter cone holder and filter cone be used when a portable filtration unit is not available. If you are using a Frymaster filter cone holder and filter cone, be sure that the cone holder rests securely on the metal container. 3. Open the drain valve slowly to avoid splattering. 4. If the drain valve becomes clogged with food particles, use a cleanout rod, available from Frymaster, to clear the valve by inserting it into the drain opening from the INSIDE of the frypot. A DANGER NEVER attempt to clear a clogged valve from the front of the valve! Hot oil or shortening will rush out creating the potential for severe burns. DO NOT hammer on the drain valve with the rod or other objects. Damage to the ball inside will result in leaks and will void the Frymaster warranty. 5. The drained shortening should be allowed to cool to 100°F (38°C) or lower before transporting the container and removing the drain extension. Cooking oil or shortening at a temperature of 140°F (60°C) or higher will result in severe burns if it comes in contact with your skin. 6. After draining the cooking oil or shortening, clean all food particles and residual oil/shortening from the frypot before refilling. Be careful! The residual oil/shortening remains hot enough to cause severe burns if it comes in contact with your skin. 7. Close the drain valve and refill the frypot with clean, filtered cooking oil or shortening to the lower oil level line. 3-5 GF14 and GF40 SERIES GAS FRYERS CHAPTER 4: PREVENTIVE MAINTENANCE AND OPERATOR TROUBLESHOOTING 4.1 Daily Checks and Services Inspect Fryer and Accessories for Damage Look for loose or frayed wires, leaks, foreign material in frypot or inside cabinet, and any other indications that the fryer and accessories are not ready and safe for operation. Inspect the burner deflectors or targets to verify that each is positioned directly above its orifice, and that the flame ignites approximately 2% inches (60mm) above the orifice. The flame should strike the center of the deflector and be a rich blue color. Call your Factory Authorized Servicer (FAS) if you see any problems. Clean Fryer Cabinet Inside and Out Clean inside the fryer cabinet with dry, clean cloth. Wipe all accessible metal surfaces and components to remove accumulations of oil or shortening and dust. Clean the outside of the fryer cabinet with a clean, damp cloth soaked with dishwashing detergent, removing oil/shortening, dust, and lint from the fryer cabinet. DANGER Never attempt to clean the fryer during the cooking process or when the frypot is filled with hot oil/shortening. If water comes in contact with oil/shortening heated to cooking temperature, it can cause the oil/shortening to splatter and severely burn nearby personnel. Filter Cooking Oil/Shortening The cooking oil/shortening used in your fryer should be filtered at least twice every day (more often if the fryer is in constant use). Refer to Section 3.6, "Draining and Filtering", for details. 4.2 Quarterly Checks and Services Drain and Clean Frypot During normal usage of your fryer, a deposit of carbonized cooking oil or shortening will gradually form on the inside of the frypot. This deposit must be periodically removed to maintain your fryer's efficiency. Follow the procedures for draining the frypot in Section 3.6, the follow the "Boiling Out the Frypot" procedures in Section 3.2. 4-1 Clean Detachable Parts and Accessories As with the frypot, a deposit of carbonized oil/shortening will accumulate on detachable parts and accessories such as baskets and sediment trays. Wipe all detachable parts and accessories with a clean cloth dampened with a detergent solution rec- ommended by your distributor. Rinse and thoroughly dry each part. Check Thermostat 1. Set the temperature control knob to 375°F (191°C), i.e., fully clockwise. 2. Let the burner cycle on and off automatically three times in order for the oil temperature to be- come uniform. If necessary, stir to get all shortening in the bottom of the frypot melted. 3. Insert a good -grade thermometer or pyrometer into the oil, with the end near the fryer temperature -sensing probe, which is welded to the frypot. In GF 14 fryers, the probe is on the left side of the frypot; in GF40 models, it is on the right side. 4. When the burner starts for the fourth time, the thermometer/pyrometer reading should be within the range 355-385°F (185-196°C). The tolerance band of the Sunne thermostat is +10°F (+6°C) and -20°F (-11°C ). Clean Gas Valve Vent Tube 1. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened for ease in removal. 2. Pass a piece of ordinary binding wire (.052 inch diameter) through the tube to remove any obstruction. 3. Remove the wire and blow through the tube to ensure it is clear. 4. Reinstall tube and bend it so that the opening is pointing downward. 4.3 Semi -Annual Checks and Service Check Burner Manifold Pressure © WARNING This task should be performed by qualified service personnel only. L!� WARNING The frypot must be filled with water or cooking oil/shortening during this procedure. 1. Ensure that the gas valve knob is in the OFF position. 2. Remove the pressure tap plug from burner manifold. 4-2 Tap Plug 3. Insert the fitting for a manometer or pressure gauge into the pressure tap hole. 4. Place the gas valve in the PILOT position and light the pilot. When the pilot lights and continues to burn, increase the setting on the thermostat knob until the burner lights. Compare the manometer or gauge reading to the appropriate table below. If the burner manifold pressure does not meet the specifications in the tables in Step 4, unscrew the slotted cap from the top of the gas valve regulator (adjacent to the gas valve vent tube) and turn the adjusting screw to obtain the correct pressure. Turn the screw clockwise to increase pressure, counter -clockwise to decrease pressure. 6. After adjusting the manifold pressure to the correct value, reinstall the regulator cap and turn the gas valve knob to the OFF position. 7. Remove the manometer or pressure gauge fitting from the pressure tap hole and reinstall the pipe Plug. 8. Place the gas valve in the PILOT position and check for gas leaks. If no leaks are found, re -light the pilot and return the unit to operation. 4-3 4.4 Operator Troubleshooting The tables that follow provide operators with a list of possible malfunctions, the probable causes of the malfunctions, and the corrective actions to take to correct the problem. In some cases the operator may not be able to correct the problem, but will at least be able to accurately diagnose the problem, and that will assist a qualified service technician in restoring the equipment to full operation in the shortest possible time. Problem Probable Cause Corrective Action A. Pilot is not lit. A. Light pilot. B. Loose, dirty, or corroded terminals B. Clean and tighten terminals on gas on gas valve. valve. C. Loose, dirty, or corroded terminals C. Clean and tighten terminals on on thermostat. thermostat. D. Thermostat, gas valve, or hi -limit D. Examine wires for signs of wires broken or shorted. abrasions, cuts, kinks, etc. If the wiring is obviously damaged, it Burner does will probably be necessary to not light at all. replace the associated component. Call FAS. E. Thermostat out of tolerance. E. Check thermostat in accordance with procedures in Section 4.2 of this manual. F. If the above causes have all been F. Call FAS. ruled out, the probable causes are a failed thermostat or a failed gas valve. A. One or more burner orifices A. Turn gas valve knob to OFF clogged. position. Use thin wire to clear obstruction from burner orifices. B. Blocked flue. B. Clear blockage from flue. Burner does C. Fryer flue connected directly to C. Remove chimney -like duct and not light all the vent hood with a chimney -like allow for at least 18" (45.7cm) be - way around. duct. tween flue outlet and vent hood filters. D. If the above causes have all been D. Call FAS. ruled out, the probable causes are a bent or missing flame deflector or incorrect burner gas pressure. 4-4 Problem Probable Cause Corrective Action A. Too little make-up air in kitchen. A. Adjust kitchen ventilation system to increase make-up air. B. Pilot flame directed away from B. Reposition pilot hood to direct first orifice of burner. flame toward first burner orifice. Burner C. One or more burner orifices C. Use a thin wire to clear experiences clogged. obstruction from orifices. delayed ignition. D. If the above causes have all been D. Call FAS ruled out, the probable causes are low pilot flame (less than 1" (25mm)), low incoming gas pres- sure, or a too small incoming gas line. Flame rolling A. Flue obstructed. A. Remove obstruction from flue. out from under B. Too little make-up air in kitchen. B. Adjust kitchen ventilation system fryer. to increase make-up air. A. Clogged pilot orifice. A. Use a small wire to clear obstruction from pilot orifice. B. Pilot flame blowing away from B. Eliminate draft in kitchen. pilot generator (excessive draft in kitchen). C. Pilot generator not inserted fully C. Reinsert pilot generator into pilot into pilot burner. burner until flame surrounds tip. Pilot repeatedly D. Corroded connection where pilot D. Clean pilot generator connection goes out. generator connects to gas valve. at gas valve. E. If all of the above causes have E. Call FAS. been ruled out, the probable causes are low pilot flame, pilot generator low millivolt output, high resistance in hi -limit thermostat contacts, or a defective pilot magnet in the gas valve. 4-5 Problem Probable Cause Corrective Action A. Loose, dirty or corroded hi -limit A. Clean/tighten hi -limit wires on gas Pilot remains lit wires. valve. when gas valve B. If the above does not correct the B. Call FAS. knob is pushed problem, the probable causes are a in, but goes out weak gas valve pilot magnet, pilot when released. generator low millivolt output, or a high -limit thermostat stuck open. Thermostat A. Failed thermostat. A. Call FAS. does not control at set point.* *NOTE: The tolerance band of the Sunne thermostat is +20°F (+6°C) and -20°F (-11°C). 4-6 FPYM ST Pc' A Welbilt Brand Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Tech Support) 1-318-219-7135 SERVICE HOTLINE PRINTED IN THE UNITED STATES 1-800-551-8633 8195887 0912017 0!64,8646 %1 A I 'Im uj v v Do.ve.wLwa WA PLUMBING & ELECTRICAL INC. Installation Instructions Gas Conversion Kit Natural -to -Propane KGANP2901ALL For All Condensing Furnaces, 2 Stage 80% Variable Speed Furnaces, 2-Stage Non -Condensing Furnaces and Fixed Capacity 80% Furnaces This is a complete gas to propane conversion kit for sl+ CARRIERS 581LIXT100-20,58UXT080-16,58UXT060-12, NOTE: Read the entire instruction manual before starting the installation. This symbol --+ indicates a change since the last issue. SAFETY CONSIDERATIONS Installing and servicing heating equipment can be hazardous due to gas and electrical components. Only trained and qualified personnel should install, repair, or service heating equipment. Untrained personnel can perform basic maintenance functions such as cleaning and replacing air filters. Trained service personnel must perform all other operations. When working on heating equipment, observe precautions in the literature, on tags, and on labels attached to or shipped with the unit, and other safety precautions that may apply. Follow all safety codes. In the United States, follow all safety codes including the National Fuel Gas Code (NFGC) NFPA No. 54-2002/ANSI Z223.1-2002. In Canada, refer to the National Standard of Canada, Natural Gas and Propane Installation Codes (NSCNGPIC), CAN/CGA-6149.1 and .2-M00. Wear safety glasses and work gloves. Have a fire extinguisher available during start-up, adjustment Steps, and service calls. Recognize safety information. This is the safety -alert symbol. ® When you see this symbol on the furnace and in instructions or manuals, be alert to the potential for personal injury. Understand the signal words DANGER, WARNING, CAUTION, and NOTE. The words DANGER, WARNING, and CAUTION are used with the safety -alert symbol. DANGER identifies the most serious hazards, which will result in severe personal injury or death. WARNING signifies hazards, which could result in personal injury or death. CAUTION is used to identify unsafe practices, which would result in minor personal injury, or product and property damage. NOTE is used to highlight suggestions, which will result in enhanced installation, reliability, or operation. AWARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion, or production of carbon monoxide may result causing property damage, personal injury, or loss of life. The qualified service agency is responsible for the proper installation of this furnace with this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer's instructions supplied with the kit. Form: AG-GANP-30 Cancels: AG-GANP-29 Printed in U.S.A. 6-03 Pg. 1 Catalog No. 63GA-NP10 AVERTISSEMENT: Cette trousse de conversion ne doit etre installee que par le representant d'un organisme qualifie et conformement aux instructions du fabricant et a tous les codes et exigences pertinents de I'autorite competente. Les instructions du present guide doivent etre suivies afin de reduire au minimum au risque d'incendie ou d'explosion de dommange materiels, de blessure ou de mort. L'organisme qualifie responsable de ('installation adequate de cette trousse. L'installation n'est pas adequate ni complete tant que le bon fonctionnement de I'appereil converti n'a pas ete verfie selon les instructions du fabricant fornies avec la trousse. INTRODUCTION This instruction covers the installation of gas conversion kit Part No. KGANP2901ALL to convert the following furnaces from natural gas usage to propane gas usage. See appropriate section for your furnace type. • Section 1- (Page 3) Models 58STA, 58STX 58DLA, 58DLX, 310AAV, 310JAV, 311AAV, 311JAV, PG8MAA, PGBJAA, 58CTA, 58CTX, 58CVA, 58CVX, 312AAV, 312JAV, 315AAV, 315JAV 33.3-Inch High, Induced - Combustion, Hot -Surface Ignition, Single Stage, 2 Stage and Variable Speed Non -Condensing 4-Way Multipoise Furnaces with 42,000 through 154,000 Btuh gas input rates. • Section 2- (rage 13) Models 58WAV, 58PAV, 58ZAV, 58RAV, 396GAV, 383KAV, 376CAV, 373LAV, 393AAV, 58YAV, PGBUAA, PGBDAA, 58DXT, 58TMA, 58TUA, 58UHV, 58UXT 58UXV, 330AAV, 330JAV, 331AAV, 331JAV, 333BAV, and 333JAV 40-inch high, Induced -Combustion, Hot -Surface Ignition, Single Stage, 2-Stage and Variable -Speed, Non -Condensing Furnaces. This kit is designed for use in furnaces with 40,000 through 154,000 Btuh aas input rates. -Section 3- (Page 20) Models 58MCA, 58MSA, 58MXA, 340MAV, 345MAV, 350MAV, 490AAV, and PG9MAA, 58MVP, 58MTA, 355MAV, and 352MAV, 4-Way Multipoise, Hot Surface Ignition, Condensing Furnaces. This kit is designed for use in furnaces with 40,000 through 140,000 Btuh gas input rates. This kit is designed for use in the furnaces listed above. The gas valve will be a White -Rodgers 36E or 36F series gas valve with either an electric control switch or a manual control knob. IMPORTANT: This kit can replace conversion kit KGANP25012SP for furnaces listed in Sections 2 and 3, as specified on unit rating plate, when gas valve is replaced with Two -Stage Gas Valve P/N EF33CW198 (White - Rodgers 36E55). Replacement gas valve is available through RCD. ® WARNING: Improper installation, adjustment, alteration, service, maintenance, or use can cause carbon monoxide poisoning, explosion, fire, electrical shock, or other conditions, which could result in personal injury or death. Consult your distributor or branch for information or assistance. The qualified installer or agency must use only factory -authorized kits or accessories when servicing this product. Failure to follow instructions could result in serious injury, death or property damage. WARNING: Gas supply MUST be shut off before disconnecting electrical power and proceeding with conversion. 2WR D E S_CB1 PS lO N_ A N DA ISA G E This kit is designed for use in the furnaces listed above. See Table 1 for kit contents. To accommodate many different furnace models, more parts are shipped in kit than will be needed to complete conversion. When installation is complete, discard extra parts. Table 1-Kit Contents DESCRIPTION PART NO. QUANTITY Main Burner Orifice (Drill Size 1.30mm) LH32DB210 7 Main Burner Orifice Drill Size 1.25mm LH32DB209 7 Main Burner Orifice (Drill Size No. 54) LH32DB203 7 Main Burner Orifice (Drill Size No. 55) LH32DB201 7 Main Burner Orifice Drill Size No. 56 LH32DB206 7 Screw, Spoiler 327593-401 7 Diverter Plate 323184-301 1 Low Gas Pressure Switch (Propane) LGPS) HK02LB008 1 Nipple CA52JZ103 1 90' Street Elbow 1/8 in. CA15RA001 1 Male x Female X Female Tee 1/8 in. CA21JZ001 1 Splice Connector (1/4 in. Male, Both Ends) 66175D55 1 Splice Connector (3/16 in. Male, Both Ends) HY89SC047 1 Orange Wire Assembly (18 in. W182X23--04--018 2 Orange Wire Assembly (12 in. W182X66--04--012 1 Yellow Wire Assembly 6 in. W182Y66--11--006 1 Yellow Wire Assembly 14 in. W182Y66--11--014 1 Yellow Wire Assembly 16 in. W182Y66--23--016 1 Wire Tie HY76TB125 1 Conversion Rating Plate Label —Condensing Furnaces 327697-201 1 Conversion Rating Plate Label —Non -Condensing Furnaces 327697-204 1 Conversion Rating Plate Label —Non -Condensing Furnaces 327697-206 1 Conversion Rating Plate Label —Non -Condensing Furnaces 327697-207 1 Conversion Responsibility Label 327697-205 1 Gas Control Conversion Label adjusted 327697-202 1 Gas Control Conversion Label converted 327697-203 1 Installation Instructions AG-GANP-30 1 Regulator Spring Kit (White—Propane-EF39ZW023) for White- Rodgers 36C,36E and 36F Valve 92-0659 1 ->Drill Bit 328456-401 1 INSTALLATION SECTION 1— INDUCED -COMBUSTION, HOT -SURFACE IGNITION, SINGLE -STAGE, TWO -STAGE AND VARIABLE -SPEED, 33.3-INCH HIGH, NON -CONDENSING FURNACES Single Stage Models 2—Stage Models Variable Sp eed Models 58STA 310AAV PGBMAA 58CTA 312AAV 58CVA 315AAV 68DLA 311AAV PGBJAA 58CTX 312JAV 58CVX 315JAV 58STX 310JAV 58DLX 311 JAV STEP 1—INSTALL MAIN BURNER ORIFICES AND BURNER SPOILER SCREWS NOTE: See Fig. 2 for component location in UPFLOW orientation. Reorient component arrangement when furnace is installed in other positions. Sim ® CAUTION: DO NOT re -drill burner orifices. Improper drilling (burrs, out -of round holes, etc.) can cause excessive burner noise and misdirection of burner flames. This can result in flame impingement of the burners and heat exchangers, causing failure. Obtain new orifices if orifice size must be changed. (See Fig. 1.) B URN ER OR IFICE BURNER OR IM E Fig. 1—Burner Orifice A96249 1. Turn off furnace gas and electrical supplies. 2. Remove outer door. 3. Turn furnace gas valve switch to OFF position. 4. If furnace is oriented in a manner that the vent connector interferes with burner removal, remove vent connector from vent elbow inside the furnace. Support the remaining vent connector with temporary metal wire or straps to prevent damage to the remaining portions of the vent connector. 5. Remove gas supply pipe from gas valve (If installed). Disconnect wires from gas valve. ACAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. AATTENTION: Lors des operations d'entretien des commandes, 6tiqueter tous les fits avant de les deconnecter. Touts erreur de cablage pout etre une source de danger et de panne. 6. Remove the 2 screws on the left side that secure the manifold to the burner box. 7. Swing out manifold from burners then pull manifold out of right side of burner box. (See Fig. 2.) 8. Remove and discard orifices from manifold. 9. Refer to conversion kit rating plate 327697-204 to determine main burner orifice size. (See Fig. 9.) -4- INDUCER MOTOR ASSEMBLY PRESSURE SWITCH FLUE COLLECTOR BOX GAS VALVE MANUAL RESET LIMIT SWITCHES HOT SURFACE IGNITER CONTROL RATING PLATE NOT SHOWN (LOCATED ON BLOWER DOOR) Fig. 2—Component Location VENT ELBOW MAIN LIMIT SWITCH (BEHIND GAS VALVE) DRAFT SAFEGUARD SWITCH GAS MANIFOLD GAS BURNER — FLAME SENSOR BLOWER DOOR SAFETY SWITCH BLOWER AND MOTOR A03059 Gas input rate on furnace rating plate is for installations at altitudes up to 2000 ft. In the U.S.A., the input rating for altitudes above 2000 ft must be reduced by 4 percent for each 1000 ft above sea level. In Canada, the input rating must be derated by 10 percent for altitudes of 2000 ft to 4500 ft above sea level. The Conversion Kit Rating Plate accounts for high altitude derate. 10. Install main burner orifices. Do not use Teflon tape. Finger -tighten orifices at least 1 full turn to prevent cross -threading, then tighten with wrench. There are enough orifices in each kit for largest furnace. Discard extra orifices. 11 To install burner spoiler screws, follow the following steps: a. Disconnect Hot Surface Ignitor (HSI) wires from HSI b. Disconnect Flame Sensor wire from Flame Sensor c. Slide one-piece burner assembly out of slots on sides of burner box d. Remove the Hot Surface Ignitor (HSI) and bracket from the burner assembly e. Remove the flame sensor from the burner assembly f. Locate the dimple on each burner Venturi tube g. Drill a 5/64" hole in each dimple with drill bit provided with spoiler screws h. Install a spoiler screw in each drilled hole as straight as possible SPOILER SCREW Orin out with �5/64" drill bit. BURNER i �� -14, i A03110 A85157 -+Fig. 3—Location of Dimple for Spoiler Screw NOTE: Models 58CTX, 58CVX, 58DLX, 58STX, 310JAV, 311 JAV, 312JAV, 315JAV and PG8JAA are supplied with NOx emissions -reduction devices necessary for use with Natural Gas in NOx emissions -regulated areas. CAUTION: Furnace models 58CTX, 58CVX, 58DLX, 58STX, 310JAV, 311JAV, 312JAV, 315JAV and PG8JAA MUST have low NOx devices removed prior to operating furnace on propane gas. Failure to follow this caution could result in premature product failure. 12. For NOx device removal, follow the following additional steps: a. Remove the screw underneath the heat exchanger inlet that secures the NOX device in the heat exchanger (see Fig. 4) b. Use a pair of needle nose pliers to remove the NOx device. Squeeze the sides of the device if necessary to remove from the heat exchanger. c. Re -install screw in hole underneath heat exchanger inlet. Fig. 4—NOx Device Location A02195 NOTE: It is very IMPORTANT to re -install the NOx bracket mounting screw d. Repeat steps "a" thru "c" for each heat exchanger 13. Re -install burner assembly by: a. Attach flame sensor to burner assembly b. Install HSI and bracket to burner assembly c. Insert one-piece burner in slot on sides of burner box and slide burner back in place. d. Re -attach HSI wires to HSI. Verify Ignitor to Burner alignment (See Fig. 30.) e. Re -attach Flame sensor wire to Flame Sensor. 15. Reinstall manifold by inserting right end of manifold into opening in right side of burner box. 16. Swing manifold into burner assembly and insert orifices into openings on burners. 17. Verify that orifices are fully inserted into burners and burners are fully seated in burner box. 18. Secure manifold to left side of burner box, verifying that green ground wire is reattached to burner box. 19. Reconnect wires to gas valve per the wiring diagram supplied with the unit. NOTE: Failure to attach ground wire to gas manifold on burner box will result in loss of flame signal resulting in a no heat condition. NOTE: Use propane -gas resistant pipe dope to prevent gas leaks. DO NOT use Teflon tape. STEP 2A—CONVERT SINGLE STAGE GAS VALVE NOTE: The following furnaces must have the regulator spring replaced in the gas valve: 58STA 310AAV PG8MAA 58DLA 311AAV PG8JAA 58STX 310JAV 58DLX 311JAV 1. Be sure main gas and electrical supplies are off, -6- 2. Remove regulator seal cap. (See Fig. 5A.) 3. Remove adjustment screw and natural gas regulator spring (silver). 4. Install propane gas regulator spring (white) in gas valve. 5. Turn regulator adjustment screw in 6 turns. Go to Step 3. NOTE: DO NOT reinstall regulator seal cap at this time. STEP 213—PRE-ADJUST 2—STAGE GAS VALVE NOTE: The following furnaces DO NOT need to have the regulator spring replaced in the gas valve. BUT the valve MUST be pre -adjusted for propane applications: 58CTA I 312AAV I 58CVA 1315AAV 58CTX I 312JAV I 58CVX 315JAV L=S CAUTION: The gas valve must be pre -adjusted before operating on propane gas. Failure to follow this caution could result in excess underfire and flashback. If left this way sooting and corrosion will occur leading to early heat exchanger failure. 1. Be sure gas and electrical supplies to furnace are off. 2. Remove caps that conceal adjustment screws for high- and low -heat stage gas -valve regulators. (See Fig. 5B.) 3. Turn low -heat stage adjusting screw (3/32-in. hex allen wrench) clockwise (in) 1 full turn. This will increase the manifold pressure closer to the propane low -heat set point. 4. Turn high -heat stage adjusting screw (3/32-in. hex allen wrench) clockwise (in) 2 full turns. This will increase the manifold pressure closer to the propane high -heat set point. a. Replace caps that conceal gas -valve regulator adjustment screws. Go to Step 3. PEGLOW" SM CAP ON/OFF LOW -HEAT SWITCH ADJUSTMENT ONNO REGUTATDR ALLEN SCREW 4MANfOLD Smw 0 (UNDER CAP) INLET HIGH -HEAT REgMTUR SPRING PRESSURE ADJUSTMENT �Raw�-M1OF $T➢RNS TAP ALLEN SCREW �wuua-u�xT(UNDER CAP) GAS PRESSURE f PLG BUTTON REGULATOR1lli (2-STAGE AND �URE A0.IUSTMENTVARIABLE-SPEED, NON -CONDENSING FURNACES ONLY) MANIFOLD PRESSURE 0 A01073 TAPBURNER ENCLOSURE A01069 ANFERENCE PRESSURE D VARIABLE -SPEED, ONDENSIING PRESSURE TAP FURNACES ONLY) A01073 Fig. 5A—Single Stage Gas Valve Fig. 519—Two-Stage Gas Valve STEP 3—INSTALL LOW GAS PRESSURE SWITCH (LGPS) NOTE: The inlet gas pipe must be disconnected from valve so pressure switch can be installed. NOTE: Use propane -gas -resistant pipe dope on all connections to prevent gas leaks. DO NOT use Teflon tape 1. Be sure main gas and electric supplies to furnace are off. -7- 2. Remove 1/8-in. pipe plug from inlet pressure tap on gas valve. (See Fig. 6.) DO NOT DISCARD 1/8" PLUG 3. Apply pipe dope sparingly to one end of 1/8" brass male coupling (provided in kit) and install the doped end in 1/8-in. tapped opening in gas valve inlet pressure -tap. Tighten fitting with a small open-end wrench. (See Fig. 6.) 1/8" brass coupling s tee.. install LPGS Fig. 6A—Gas Valve Inlet Pressure Tap A02198 Fig. 6B—LGPS Installed A02211 4. Apply pipe dope sparingly to opposite end of the 1/8" brass coupling (provided in kit). Install the female end of the female x female x male tee on the brass coupling. Tighten coupling finger tight. Use a small open- end wrench for final tightening. 5. Apply pipe dope sparingly to male end of brass tee. Install propane low gas pressure switch (provided in kit) on male end of the female x female x male tee. Tighten switch finger tight. Use a small open-end wrench on base of pressure switch for final tightening. 6. Connect a manometer to the open end of the tee installed in the gas valve. (See Fig. 6.) 7. Apply pipe dope sparingly to end of inlet gas pipe and reconnect pipe to gas valve. STEP 4—CHECK INLET GAS PRESSURE NOTE: This kit is to be used only when inlet gas pressure is between 11.0-in. w.c. and 13.6-in. w.c. Verify manometer is connected to inlet pressure tap on gas valve. (See Fig. 6A.) ® CAUTION: DO NOT operate furnace more than 1 minute to check inlet gas pressure, as conversion is not complete at this time. For Two -Stage furnaces, perform the following on the control board: a. Turn LHT switch on furnace control to ON (See. Fig. 7C.) For Variable Speed furnaces, perform the following on the control board: a. Turn Setup Switch SW1-2 on furnace control ON (See Fig. 7D.) 2. Turn on furnace power supply. 3. Turn gas supply manual shutoff valve to ON position. 4. Turn furnace gas valve switch to ON position. 5a. Jumper R-W thermostat connections on the Single Stage furnace control (See Fig. 7A or 713.) or 5b. Jumper R-W/W1 and R-W2 thermostat connections on the 2-Stage and Variable Speed furnace control (See Fig. 7C or 7D.). The two -stage algorithm must be removed to force furnace to high heat operation. 6. When main burners ignite, confirm inlet gas pressure is between 11.0-in. w.c. and 3.6-in. w.c. 7. Remove jumper across thermostat connections to terminate call for heat. 8. Turn furnace gas valve switch to OFF position. 9. Turn gas supply manual shutoff valve to OFF position. 10. Turn off furnace power supply. 11. Remove manometer. -8- 12. Apply pipe dope sparingly to end of inlet gas pipe plug and install in unused end of 1/8" tee. Use a small back-up wrench on tee when tightening gas inlet pipe plug. (See Fig. 6.) WING ANDOS, 3LOWER0FF-0EAY—NENT TEST TERMINAL BLOWER OFF DEIAY COMPONENT TEST ` TERMINAL J2JUMPER j HUMIDIFIERTERMINAL (2C-VAC 05 AMP MAXI OIFIER TERMINAL 2C-V THERMOSTAT (24-VAC 05 AMP MAX I TERMINALS THERMOSTAT TERMINALS P co wcl< TGCONNECRONSVAC -AMP FUSE -MP FUSELED IrrIy�ppL DIAGNOSTIC ION LIGHT — 0) DLED OPERATION& I:l C♦ DIAGNOSTIC LIGHT NOSTIG LIGHT ���111 0_ 1/ o 1/� f1MRJ IAN IIFNIC M OM.R GFf[O m Ecla+lTJunwa EPC-1 TERMINAL (t15-Wc t o ANP MAx I A02142 Fig. 7A—Standard Single Stage Control SETUPSWVITCHES TWINNING AND/OR LOYAHEAT ONLY AND COMPONENTTEST 81,011ER OFFOELAY TERMINAL ACRDJ - AIR CONDITIONING RELAY DISABLE JUMPER \ 244-THERMOSTAT TERMINALS ' $III TRANSFORMER 24-VAC CONNECTIONS IARJIDIF IER I FRMINAI, (24-VAC 05 AMP MAX.) • PL1-LOW VOLTAGE MAIN �� 3-AMP FUSE •J.•L g• _ + -' HARNESS CONNECTOR LED OPERATION d DIAGNOSTIC LIGHT 2'a a] IIS•VACIL2)NELRRAL 1117 m1. . CONNECTIONS HI HEAT LO HER Iff / 1 I 8PARE-1 //SNAG (L1)LINE •IIDT SURFACE BLOWER SPEED SPARE-2 COOL WLTAOE CONNECTION IGNITERB RNIUCER SELECTION TFRUINALS MOtOR CONNECTOR EVAC TERMINAL (I1b-VAC 1.0 AMP MAX) Fig. 7C—Two Stage Control 00 cE." 14W0iury ladrt111wto �KV voIDAC Dry SEIEOTIONTERMINAIR ERMI— U ISVAO 10 AMP Mnx.1 Fig. 713—Deluxe Single Stage Control A02100 DLO.TROFF DELAY JUMPER SELECT Ir24-VTHERMOSTATTERMINALS HUMIDIFIER TERMINAL HARNESS CONNECTOR (24-VAC 0.5 AMP MAX) C:= t 3AMP FUSE �. SEC-1 0 24-V TRANSFORMER SEC-2 LED OPERATION A DIAGNOSTIC LIGHT �_ 1 116-VAG ((L2 IIEUTML O COImEC110N O COOL I ® NOT SURFACE HEAT IONITORCONNECTOR 0 O INDUCERMOTOR BLOWERSPEED SMRE I CONNECTOR SELECT ION TERMINALS FAN 1 41AIG (L7) SIWRE4 POW�SUPPLV EAC-1 ELECTRONIC AIR CLEANER TERMINALS (11&VAC 1.0 AMP MAX) A02017 Fig. 7D—Variable Speed Control STEP 5A—MODIFY SINGLE STAGE PRESSURE SWITCH WIRING (Refer to furnace wiring diagram) 1. Disconnect yellow wire from the N.O. contact of the pressure switch PRS and connect it to the N.O. terminal on the low gas pressure switch, LGPS. 2. Connect the insulated straight terminal of the 16-in. yellow wire (provided in kit) to the C terminal on the low gas pressure switch, LGPS. 3. Connect insulated flag terminal of 16-in. yellow wire to the N.O. terminal to pressure switch PRS. 4. Route yellow wires along wire harness. Secure with wire tie provided in kit. Go to Step 6. STEP 513—MODIFY 2—STAGE AND VARIABLE SPEED PRESSURE SWITCH WIRING (Refer to furnace wiring diagram) 1. Disconnect yellow wire from the N.O. contact of the low -heat pressure switch LPS and connect it to the N.O. terminal on the low gas pressure switch, LGPS. 2. Connect insulated straight terminal of 16-in. yellow wire (provided in kit) to C terminal on low gas pressure switch LGPS. 3. Connect insulated flag terminal of 16-in. yellow wire to N.O. terminal to low pressure switch LPS. 4. Route yellow wires along wire harness. Secure with wire tie provided in kit. Go to Step 6. -9- STEP 6-CHECK FURNACE OPERATION AND MAKE NECESSARY ADJUSTMENTS 1. Be sure main gas and electric supplies to furnace are off. 2. Remove 1/8-in. pipe plug from manifold pressure tap on downstream side of gas valve. (See Fig. 5A or 5B.) 3. Attach manometer to manifold pressure tap on gas valve. NOTE: The 1/8 inch NPT street ell included in the kit may be attached to the gas valve manifold pressure tap or a field supplied 90 degree 1/8 inch NPT barbed fitting may be simplify manometer connection to gas valve when vent connector passes inside furnace casing. (See Fig 8.) The street ell may be left in place on gas valve when plug from manifold pressure tap in installed in street ell. A02197 Fig. 8-Plug removed from gas valve. Street ell installed and plug reinstalled in ell. 4. Turn gas supply manual shutoff valve to ON position. 5. Turn furnace gas valve switch to ON position. 6. Check all threaded pipe connections for gas leaks. 7. Turn on furnace power supply. ® WARNING: NEVER use matches, candles, flame, or other sources of ignition to check for gas leakage. Use a soap -and -water solution to check for leaks. Failure to follow this warning could result in fire, explosion, personal injury, or death. STEP 7-SET GAS INPUT RATE CONVERSION KIT RATING PLATE - CARRIER CORP. THIS APPLIANCE HAS BEEN CONVERTED TO USE PROPANE GAS FOR FUEL. REFER TO KIT INSTRUCTIONS FOR CONVERSION PROCEDURES. USE PARTS SUPPLIED BY CARRIER CORPORATION AND INSTALLED BY QUALIFIED PERSONNEL. SEE EXISTING RATING PLATE FOR APPLIANCE MODEL NO AND INPUT RATING, NOTE: Furnace gas input rate on rating plate is for installations up to 2000 n above sea level in USA. the input rating for alfiludes above 2000 1 must be iterated b/ 4% for each 1000 It above sea level. In Canada the input Drop must be deraled by 10% for andes of 2000 A to 4500 1 above sea level FUEL USED. PROPANE GAS KIT NO. KGANP2901ALL SUPERSEDES: KGANP2701LPS. KGMP2801F80 INLET PRESSURE frn - max: 11.0 - 13.6 in. we A TIT DE OF INSTALLATION FT_ ABOVE SEA LEVE APPLIANCE MODELS 0 2001 . 3001 4001 5001 6001 7001 8001 9001 to 2000 to 3000 to 4000 to 5000 to 6000 to 7000 to 8000 to 9000 to 10000 310AAV, 310JAV 311AAV, 311JAV, 58STA, 58STX, Orifice No. 55 1.30mm 1.30mm 1.25mm 1.25mm 1 25mm 56 56 56 58DLA, 58DLX, PG8MAA, Mnfid Press 11.0 11.0 10.5 11.0 11.0 10.5 11.0 11.0 10.5 PG8JAA 312AAV, 312JAV, 315AAV Orifice No. 55 1.30mm 1 30mm 1.25mm 1.25mm 1.25mm 56 56 56 315JAV, 58CTA, 58CTX, Mnfid Press I 11.0 / 11.0 / 10.5 / 11.0 / 11.0 / 10.5 / 11.0 / 11.01 10.5 / 58CVA, 58CVX, High / Low 5.8 5.3 5.0 5.5 5.2 4.9 5.7 5.2 4.8 ' For Canadian Installations from 2000 to 4500 ft use U.S.A column 2001 to 3000 ft. 327697-204 REV A Fig. 9-Conversion Kit Rating Plate A02192 The gas -input rate for propane is the same as for natural gas. See furnace rating plate for input rate. The input rate for propane is determined by manifold pressure and orifice size. On two -stage furnace models, the gas -valve regulator must be set for high heat and set for low heat. (See kit rating plate 327697-204, Fig. 9.) -10- Gas input rate on furnace rating plate is for installations at altitudes up to 2000 ft. In the U.S.A., the input rating for altitudes above 2000 ft must be reduced by 4 percent for each 1000 ft above sea level. In Canada, the input rating must be derated by 10 percent for altitudes of 2000 ft to 4500 ft above sea level. The Conversion Kit Rating Plate accounts for high altitude derate. STEP 7A—SET GAS INPUT RATE ON SINGLE STAGE FURNACES 1. Jumper Rand W thermostat connections to call for heat. (See Fig. 7A or 7B.) 2. Check manifold orifices for gas leaks when main burners ignite. 3. Adjust gas manifold pressure. a. Turn adjusting screw counterclockwise (out) to decrease manifold pressure or clockwise (in) to increase manifold pressure. (See Fig. 5A.) NOTE: Gas valve regulator seal cap MUST be in place when checking input rate. b. When correct input is obtained, main burner flame should be clear blue, almost transparent. Be sure regulator seal cap is in place when finished. 4. Remove jumper across R and W thermostat connections to terminate call for heat. 5. Turn furnace gas valve control switch or control knob to OFF position. 6. Turn off furnace power supply. 7. Remove manometer and replace manifold pressure tap plug. NOTE: Use propane -gas -resistant pipe dope to prevent gas leaks. DO NOT use Teflon tape. 8. Turn furnace gas valve control switch or control knob to ON position. 9. Turn on furnace power supply. 10. Set room thermostat to call for heat. 11. Check manifold pressure tap plug for gas leaks when main burners ignite. 12. Observe unit operation through 2 complete heating cycles. See sequence of operation in furnace Installation, Start-up and Operating Instructions. 13. Set room thermostat to desired temperature. STEP 7B—SET TWO -STAGE or VARIABLE SPEED GAS INPUT RATE For Two -Stage furnaces, perform the following on the control board: 1. Make sure LHT switch on furnace control to ON. (See Fig. 7C.) 2. Jumper R and W=1 thermostat connection on furnace control 3. Check manifold orifices for gas leaks when main burners ignite. Go to Step 4. For Variable Speed furnaces, perform the following on the control board: 1. Make sure Setup Switch SW1-2 on furnace control ON. (See Fig. 7D.) 2. Jumper R and W/W1 thermostat connection on furnace control. 3. Check manifold orifices for gas leaks when main burners ignite. Go to Step 4. 4. Adjust gas manifold pressure. a. Remove caps that conceal adjustment screws for gas -valve regulators. (See Fig. 5B.) b. Jumper R, WM1 thermostat connections on control. (See Fig. 7C or 7D.) Adjust low -heat input rate manifold pressure for propane gas. (See kit rating plate 327697-204, Fig. 9.) (Note: Gas valve should already have been pre -adjusted, from prior steps for two -stage gas valve) Turn low -heat adjusting screw (5/64 hex allen wrench) counterclockwise (out) to decrease input rate or clockwise (in) to increase input rate. c. Jumper R, W/W1 and W2 thermostat connections on control. This keeps furnace in high -heat. d. Adjust high -heat input rate manifold pressure for propane gas. (See kit rating plate 327697-204 Fig. 9) Turn high -heat adjusting screw. e. (5/64 hex allen wrench) counterclockwise (out) to decrease input rate or clockwise (in) to increase input rate. f. Main burner flame should be clear blue, almost transparent. g. Remove jumper across R, W/W1 and W2 after high -heat adjustment. h. Replace caps that conceal gas -valve -regulator adjustment screws. -11- 5. Turn setup switch LHT (two -stage) or SW-2 (variable speed) switch to OFF position 6. Turn furnace gas valve switch to OFF. 7. Turn off furnace power supply. 8. Remove manometer and replace manifold pressure tap plug. (See Fig. 5A or 5B.) NOTE: Use propane -gas -resistant pipe dope to prevent gas leaks. DO NOT use Teflon tape. 9. Turn on furnace power supply. 10. Turn furnace gas valve switch to ON position. 11. Set room thermostat to call for heat. 12. Check pressure tap plug for gas leaks when main burners ignite. 13. When correct input is obtained, main burner flame should be clear blue, almost transparent. (See Fig. 29.) 14. Observe unit operation through 2 complete heating cycles. See sequence of operation in furnace Installation, Start -Up, and Operating Instructions. 15. Set room thermostat to desired temperature. STEP 8—CHECK LOW GAS PRESSURE SWITCH OPERATION The newly installed low gas pressure switch is a safety device used to guard against adverse burner operating characteristics that can result from low gas supply pressure. Switch opens at not less than 6.5"w.c. and closes at not greater than 10.2"w.c. This switch also prevents operation when the propane tank level is low which can result in gas with a high concentration of impurities, additives, and residues that have settled to the bottom of the tank. Operation under these conditions can cause harm to the heat exchanger system. This normally open switch closes when gas is supplied to gas valve under normal operating pressure. The closed switch completes control circuit. Should an interruption or reduction in gas supply occur, the gas pressure at switch drops below low gas pressure switch setting, and switch opens. Any interruption in control circuit (in which low gas pressure switch is wired) quickly closes gas valve and stops gas flow to burners. When normal gas pressure is restored, the system must be electrically reset to re-establish normal heating operation. Before leaving installation, observe unit operation through 2 complete heating cycles. During this time, turn gas supply to gas valve off just long enough to completely extinguish burner flame, then instantly restore full gas supply. To ensure proper low gas pressure switch operation, observe that there is no gas supply to burners until after hot surface ignitor begins glowing. STEP 9—LABEL APPLICATION Outer door 1 Factory O Clearance Label Apply Con version pt Q�B�p Rating Plate on F�dN 5 exterior of door Existing Warning Label Fig. 10—Label Application Apply Con version Responsibility Label on exter for of door Factory Information Label A02203 1. Fill in Conversion Responsibility Label (327697-205) and apply to Blower Access Door of furnace as shown. (See Fig. 10) Date, name, and address of organization making this conversion are required. 2. Attach Conversion Rating Plate Label (327697-204, Fig. 9.) to Outer Door of furnace. 3. Apply Gas Control Conversion Label to gas valve: -12- a. For single -stage gas valve apply label 327697-203 to gas valve. (Do not use 327697-202, which is similar) b. For two -stage gas valve apply label 326752-202 to gas valve. (Do not use 327697-203, which is similar) 4. Check for correct normal operating sequence of the ignition system as described in furnace Installation, Start -Up, and Operating Instructions. 5. Replace control access door. -13- INSTALLATION SECTION 2— INDUCED -COMBUSTION, HOT -SURFACE IGNITION, SINGLE STAGE, TWO -STAGE AND VARIABLE -SPEED, 40-INCH NON -CONDENSING FURNACES MODELS Single Stage Models Two -Stacie Models Variable Sp eed Models 58PAV 383KAV PG8UAA 58TUA 330AAV 58UHV 333BAV 58WAV 395CAV PG8DAA 58TMA 331AAV 58UXV 333JAV 58RAV 373LAV 393AAV 58UXT 330JAV 58ZAV 376CAV 58YAV 58DXT 331JAV STEP 1—INSTALL MAIN BURNER ORIFICES NOTE: See Fig. 11A or 11 B for component location. 1. Turn off furnace gas and electrical supplies. 2. Remove control access door. 3. Turn furnace gas valve switch to OFF position. 4. Remove gas supply pipe from gas valve (if installed). BLOWER II DOOR COMPARTMENT CONVERSI RATING \"`III"` GAS CONTROL PLATE ` CONVERSION CONVERSION r LABEL GAS VALVE ABEL RATING PLATE � GAS CONTROL aW� LABEL I ' I CONVERSION IV BURNERS HORLD DOWN GAS VALVE BURNERI BRACKET II (J HOLD-DOWN BURNERS BRACKET FURNACE RATING - w PLATE = FURNACE RATING MANIFOLD ICI BLOWER PLATE «� CLEARANCE COMPARTMENT LABEL DOOR CLEARANCE MANIFOLD LABEL CONVERSION CONVERSION RESPONSIBILITY RESPONSIBILITY LABEL LABEL A95459 Fig. 11A—Downflow and Downflow/Horizontal, Standing Pilot, Fixed Speed, Non -Condensing Furnace Component and Conversion Label A95460 Fig. 11 B—Upflow and Upflow/Horizontal, Standing Pilot, Fixed Speed, Non -Condensing Furance Component and Conversion Label CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. ® ATTENTION: Lors des operations d'entretien des commandes, etiqueter tous les fills avant de les d6connecter. Toute erreur de cAblage peut etre une source de danger et de panne. 5. Remove wires from gas valve. Note location for reassembly. 6. Remove wires from flame sensor and flame rollout safety switch(es). 7. Disconnect harness from hot surface igniter. 8. Remove the 4 screws that secure the gas manifold to the burner assembly. Note the location of the green ground wire attached to the manifold for reassembly. 9. Remove the manifold. -14- NOTE: Models 58DXT, 58UXT, 58UXV, 330JAV, 331JAV and 333JAV are supplied with NOX emissions -reduction devices necessary for use with Natural Gas in NOx emissions -regulated areas. For 58UXT, 58DXT, 58UHV, 330JAV, 331JAV and 333BAV, remove NOX emissions -reducing device as follows: Using needle nose pliers, remove coil from bracket on each heat exchanger cell inlet plate. (See Fig. 12.) A95171 Fig. 12—Removal of Low NOx ® CAUTION: Furnace models 58DXT, 58UXT, 58UXV, 330JAV, 331JAV, and 333JAV, must have low NOx coils removed prior to operating furnace on propane gas. Failure to follow this caution could result in premature product failure. 10. Remove and discard orifices from manifold. 11. Refer to conversion kit rating plate 327697-206 (Single Stage, see Fig. 13) or 327697-207 (Two Stage, See Fig. 14.) to determine main burner orifice size. ' CONVERSION KIT RATING PLATE - CARRIER CORP. THIS APPLIANCE HAS BEEN CONVERTED TO USE PROPANE GAS FOR FUEL REFER TO KIT INSTRUCTIONS FOR CONVERSION PROCEDURES USE PARTS SUPPLIED BY CARRIER CORPORATION AND INSTALLED BY QUALIFIED PERSONNEL, SEE EXISTING RATING PLATE FOR APPLIANCE MODEL NO. AND INPUT RATING NOTE: Furnace gas input rate m rating Male is lux inslalla0ms up to 20M ft above sae level In USA the input rating for aldmdes above 20DO It must be donated by 4% for each 1000 It above sea level In Canada the input raling most be deraled by 10% for attitudes of 2000 ft to 4500 ft above sea level KIT N0. KGANP2901ALL (SUPERSEDES: KGANP2701LPS, KGANP2801F80) FUEL USED: PROPANE GAS INLET PRESSURE 4rnrn - ma.1 110 - 13 6 in. wr. ALTITUDE OF INSTALLATION FT. ABOVE SEA LEVEL U.S.A. ' APPLIANCE MODELS 0 2001 ' 3001 4001 5001 6001 7001 8001 9001 to 2000 to 3000 to 4000 to SODO to 6000 to 7000 to 8000 to 9000 to 10000 373LAV, 376CAV, 68RAV, Orifice No. 54 55 55 55 55 1.25mm 125mm 1.25mm 56 58Z,N P080AA Mnfld Press 110 11.0 11.0 10.5 10.0 11.0 10.5 10.0 11.0 383KAV, 393AAV, 395CAV, 58PAV, 5BWAV 5BYAV, Orifice No 54 55 55 1.25mm 125m 1.25mm 1.25mm 56 56 PGBUAA Mnfld Presi 10.0 10.5 10.0 11.0 11.0 10.6 10.0 110 10.0 ' {'iir C,y,adian Inslnh�limc rmm annn to 45RR R uu IISA rnlumn ir1111 m LMYI R / A02192 13—Conversion Kit Rating Plate — Single Stage Units CONVERSION KIT RATING PLATE - CARRIER CORP. 1 THIS APPLIANCE HAS BEEN CONVERTED TO USE PROPANE GAS FOR FUEL REFER TO KIT INSTRUCTIONS FOR CONVERSION PROCEDURES USE PARTS SUPPLIED BY CARRIER CORPORATION AND INSTALLED BY QUALIFIED PERSONNEL SEE EXISTING RATING PLATE FOR APPLIANCE MODEL NO. AND INPUT RATING NOTE: Furnace gas input rate m rating Male is for installations up to 2000 11 above sea level In USA the input rating for annudes above 200D 0 mus I be deraled by 4% for each 1000 1 above sea lend In Canada the input rating must be derated by 10% for altitudes of 2000 n to 4500 ft above sea leel INLET PRESSURE KIT NO KGANP2901ALL (SUPERSEDES: KGANP2701LPS, KGANP2801F80) FUEL USED: PROPANE GAS (min - max): 11.0 - 13.6 in. we ALTITUDE OF INSTALLATION FT. ABOVE SEA LEVEL U.SA. ' APPLIANCE MODELS 0 2001 • 3001 4001 soot 6001 7001 8001 9001 to 2D00 to 3000 to 4000 to 5000 10 8000 to 7000 to am 10 9000 to 10000 31 3AAV, 331JAV, 31DXT Orifice No. 55 55 1 25mm 1.25mm 1 25mm 56 56 56 57 58TMA Mnfld Press 11.0 / 10.01 11 0 / 11 0 / 100 / 11.0 / 11 0 / 100 / 110 / High / Low 4.7 4.2 4.7 45 4.2 49 4.6 42 5.3 330AAU, 330JAV 333BAV, Orike No. 65 1.25rnm 1.25mm 1.25mm 56 56 58 57 57 333JM 58TUA, 58UHV. Mnfld Press 10.0 / 11.0 / 10.5 / 10.0 / 11.0 I 11.0 / 10.0 / 11.01 11.0 / 58UXT, 58UXV High / Low 1 43 1 46 1 4A 4.2 49 4.5 4.2 5.3 4.9 .1..—.-- „-1 — w — n — —,,. wiuinn 'nu. W 01R11r n. JG/bU(-LU/ 1 V A A02190 Fig. 14—Conversion Kit Rating Plate — Two -Stage Units Furnace gas input rate on rating plate is for installations at altitudes up to 2000 ft. In the U.S.A., the input rating altitudes above 2000 ft must be reduced by 4 percent for each 1000 ft above sea level. -15- In Canada, the input rating must be derated by 10 percent for altitudes of 2000 ft to 4500 ft above sea level. The Conversion Kit Rating Plate accounts for high altitude derate. 12. Install main burner orifices. Do not use Teflon tape. Finger -tighten orifices at least 1 full turn to prevent cross threading and then tighten with wrench. There are enough orifices in each kit for largest furnace. Discard extra orifices. Orifices of other sizes must be field supplied and are available through your local distributor. 13. For units equipped with NOx devices, NOx coil must be removed. (See Fig. 12.) ® CAUTION: DO NOT re -drill burner orifices. Improper drilling (burrs, out -of round holes, etc.) can cause excessive burner noise and misdirection of burner flames. This can result in flame impingement of the burners and heat exchangers, causing failure. Obtain new orifices if orifice size must be changed. (See Fig. 1) 14. Reinstall manifold with 4 screws removed in Step 8. Burners should be checked for proper alignment of the burner crossover slot. Verify green ground wire is attached to burner manifold Note: Failure to attach ground wire to gas manifold on burner box will result in loss of flame signal resulting in a no heat condition. 15. Reconnect wires to flame sensor and flame rollout safety switch(es). See the furnace wiring label to ensure proper location of wires. 16. Reconnect ignitor wire connector. Verify Ignitor to Burner alignment. (See Fig. 31.) 17. Reconnect wires to gas valve. See wiring label on furnace to ensure proper location of wires. 18. Reconnect gas supply pipe to gas valve using backup wrench on gas valve to prevent rotation and improper orientation. NOTE: Use propane -gas resistant pipe dope to prevent gas leaks. DO NOT use Teflon tape. STEP 2A—CONVERT SINGLE STAGE GAS VALVE NOTE: The following furnaces must have the regulator spring replaced in the gas valve: 58PAV 383KAV PG8UAA 58WAV 395CAV PG8DAA 58RAV 373LAV 393AAV 68ZAV 376CAV 58YAV 1. Be sure main gas and electrical supplies are off. 2. Remove regulator seal cap. (See Fig. 15A.) 3. Remove adjustment screw and natural gas regulator spring (silver). 4. Install propane gas regulator spring (white) in gas valve. 5. Turn regulator adjustment screw in 6 turns. NOTE: DO NOT reinstall regulator seal cap at this time. -16- STEP 21B—PRE-ADJUST 2 STAGE GAS VALVE NOTE: The following furnaces DO NOT need have the regulator spring replaced in the gas valve. The valve MUST be pre -adjusted for propane applications: 58TUA 330AAV 68UHV 333BAV 68TMA 331AAV 58UXV 333JAV 58UXT 330JAV 58DXT 331JAV & CAUTION: The gas valve must be pre -adjusted before operating on propane gas. Failure to follow this caution could result in excess underfire and flashback. If left this way, sooting and corrosion will occur leading to early heat exchanger failure. Be sure gas and electrical supplies to furnace are off. Remove caps that conceal adjustment screws for high -and low -heat stage gas valve regulators. (See Fig. 15B.) Turn low -heat stage adjusting screw (3/32-in. hex allen wrench) clockwise (in) 1 full turn. This will increase the manifold pressure closer to the propane low -heat set point. Turn high -heat stage adjusting screw (3/32-in, hex allen wrench) clockwise (in) 2 full turns. This will increase the manifold pressure closer to the propane high -heat set point. Replace caps that conceal gas valve regulator adjustment screws. REGULATOR sEK CAP ON/OFF LOW -HEAT 'NA'tD rsEGULAroa SWITCH ADJUSTMENT �F SWIr(71 'ENT SCIRRYALLEN SCREW lllll7 �R�� (UNDER CAP) G� INLET / HIGH -HEAT REGULATOR SPRING PRESSURE ADJUSTMENT iGccsFrc-wwEE,6 TURNS TAP ALLEN SCREW \ rN wµ-SILVEfl,10 NRN51 '___1 (UNDER CAP) GAS PRESSURE INLET PRE54URE TU+� REGULATOR ADJUSTMENT i r10 5r M'�f 11f O PRESSURE TAP Fig. 15A—Single Stage Gas Valve A01073 MANIFOLD — PRESSURE TAP BURNER ENCLOSURE REFERENCE PRESSURETAP(2-STAGE AND VARIABLE -SPEED, CONDENSING FURNACES ONLY) STEP 3—INSTALL LOW GAS PRESSURE SWITCH (LGPS) PLUG BUTTON (2-STAGE AND VARIABLE -SPEED, NON -CONDENSING FURNACES ONLY) Fig. 1513-2-Stage Gas Valve A01069 NOTE: Use propane -gas -resistant pipe dope on all connections to prevent gas leaks. DO NOT use Teflon tape. 1. Be sure main gas and electric supplies to furnace are off. 2. Remove 1/8-in. pipe plug from inlet pressure tap on gas valve. (See Fig. 16.) DO NOT DISCARD 1/8" PLUG. 3. Apply pipe dope sparingly to one end of 1/8" brass male coupling (provided in kit) and install the doped end in 1/8-in. tapped opening in gas valve inlet pressure -tap. Tighten fitting with a small open-end wrench. (See Fig. 6A.) -17- 4. Apply pipe dope sparingly to opposite end of the 1/8" brass coupling (provided in kit). Install the female end of the female x female x male tee on the brass coupling. Tighten coupling finger tight. Use a small open- end wrench for final tightening. 5. Apply pipe dope sparingly to male end of brass tee. Install propane low gas pressure switch (provided in kit) on male end of the female x female x male tee. Tighten switch finger tight. Use a small open-end wrench on base of pressure switch for final tightening. When pressure switch is tight, switch terminals should point as shown in Fig. 613 relative to gas valve and clear control compartment access door. 6. Connect a manometer to the open end of the tee installed in the gas valve. (See Fig. 6A.) STEP 4-CHECK INLET GAS PRESSURE NOTE: This kit is to be used only when inlet gas pressure is between 11.0-in. w.c. and 13.6-in. wc. 1. Verify manometer is connected to inlet pressure tap on gas valve. (See Fig. 6A.) ACAUTION: DO NOT operate furnace more than 1 minute to check inlet gas pressure, as conversion is not complete at this time. 2. Turn on furnace power supply. 3. Turn gas supply manual shutoff valve to ON position. 4. Turn furnace gas valve switch to ON position. 5a. Jumper R-W thermostat connections on the Single Stage furnace control 5b. Jumper R-W/W1 and R-W2 thermostat connections on the 2-Stage and Variable Speed furnace control. 6. When main burners ignite, confirm inlet gas pressure is between 11.0-in. w.c. and 13.6-in. w.c.. 7. Remove jumper across R to W or R-W/W1 and R-W2 thermostat connections to terminate call for heat. 8. Turn furnace gas valve switch to OFF position. 9. Turn gas supply manual shutoff valve to OFF position. 10. Turn off furnace power supply. 11. Remove manometer. 12. Apply pipe dope sparingly to end of inlet gas pipe plug and install in unused end of 1/8" tee. Use a small back-up wrench on tee when tightening gas inlet pipe plug. (See Fig. 6A.) STEP 5A-MODIFY SINGLE STAGE PRESSURE SWITCH WIRING 1. Disconnect yellow wire from the N.O. contact of the pressure switch PRS on the inducer housing and connect it to the N.O. terminal on the low gas pressure switch, LGPS. 2. Connect the insulated straight terminal of the 16-in. yellow wire (provided in kit) to the C terminal on the low gas pressure switch, LGPS, 3. Connect insulated flag terminal of 16-in. yellow wire to the N.O. terminal to pressure switch PRS located on inducer housing. 4. Route yellow wires along wire harness. 5. Secure with wire tie provided in kit. Go to Step 6. STEP 5B-MODIFY TWO -STAGE AND VARIABLE SPEED PRESSURE SWITCH WIRING 1. Disconnect yellow wire from low -heat pressure switch LPS on inducer housing. Add 3/16-in. splice connector to this wire. 2. Connect uninsulated terminal of 6-in. yellow wire (provided in kit) to splice connector. Connect other end tc C terminal on low gas pressure switch LGPS. 3. Connect insulated terminal of 14-in. yellow wire (provided in kit) to NO terminal on low gas pressure switch LGPS. Connect other end to pressure switch LPS located on inducer housing. 4. Route yellow wires along wire harness. Secure with wire tie provided in kit. Go to Step 6. STEP 6-CHECK FURNACE OPERATION AND MAKE NECESSARY ADJUSTMENTS 1. Be sure main gas and electric supplies to furnace are off. 2. Remove 1/8-in. pipe plug from manifold pressure tap on downstream side of gas valve. (Fig 15A or 1513.) 3. Attach manometer to manifold pressure tap on gas valve. (See Fig. 15A.) 4. Turn gas supply manual shutoff valve to ON position. -18- 5. Turn furnace gas valve switch to ON position. 6. Check all threaded pipe connections for gas leaks. 7. Turn on furnace power supply. ® WARNING: NEVER use matches, candles, flame, or other sources of ignition to check for gas leakage. Use a soap -and -water solution to check for leaks. Failure to follow this warning could result in fire, explosion, personal injury, or death. STEP 7—SET GAS INPUT RATE The gas -input rate for propane is the same as for natural gas. See furnace rating plate for input rate. The input rate for propane is determined by manifold pressure and orifice size. Refer to the appropriate Conversion Kit Rating Plate. Gas input rate on furnace rating plate is for installations at altitudes up to 2000 ft. In the U.S.A., the input rating for altitudes above 2000 ft must be reduced by 4 percent for each 1000 ft above sea level. In Canada, the input rating must be derated by 10 percent for altitudes of 2000 ft to 4500 ft above sea level. The Conversion Kit Rating Plate accounts for the high altitude derate. STEP 7A—SET GAS INPUT RATE ON SINGLE STAGE FURNACES 1. Jumper R and W thermostat connections to call for heat. 2. Check manifold orifices for gas leaks when main burners ignite. 3. Adjust gas manifold pressure. Turn adjusting screw counterclockwise (out) to decrease manifold pressure or clockwise (in) to increase manifold pressure. Refer to Conversion Kit Rating Plate #327697-206. (Single -Stage) NOTE: Gas valve regulator seal cap MUST be in place when checking input rate. 4. When correct input is obtained, main burner flame should be clear blue, almost transparent (See Fig. 29.) Be sure regulator seal cap is in place when finished. 5. Remove jumper across R and W thermostat connections to terminate call for heat. 6. Turn furnace gas valve control switch or control knob to OFF position. 7. Turn off furnace power supply. 8. Remove manometer and replace manifold pressure tap plug. NOTE: Use propane -gas -resistant pipe dope to prevent gas leaks. DO NOT use Teflon tape. 9. Turn furnace gas valve control switch or control knob to ON position. 10. Turn on furnace power supply. 11. Set room thermostat to call for heat. 12. Check manifold pressure tap plug for gas leaks when main burners ignite. 13. Observe unit operation through 2 complete heating cycles. See sequence of operation in furnace Installation, Start-up and Operating Instructions. 14. Set room thermostat to desired temperature. Go to STEP 8. For Two -Stage and variable speed furnaces, perform the following: a) Turn switch #2 (low heat) on furnace control to ON (See. Fig. 17.) b) Jumper R and W/W1 thermostat connection on furnace control c) Check manifold orifices for gas leaks when main burners ignite. d) Proceed to STEP 71B. -19- EAC- EEC ® USE 89fLED- DIAGNOSTIC LIGHT TWIN (TEST TERMINAL HUM- HUMIDIFIER W OOb 24-VOLT — S FURNACE AND BLOWER OFF SETUP SWITCHES DELAV A93348 Fig. 17A—Furnace Control for 2-Stage Condensing Furnace and 2-Stage / Variable - Speed, Non -Condensing Furnaces 4 3 2 1 7 OFF ON BLOWER- HEW HIGH H AT OFF DELAY A4 �E ONLY A96402 Fig. 1713—Setup Switches on Furnace Control for 2- Stage Condensing Furnace and 2-Stage I Variable - Speed, Non -Condensing Furnaces (Factory Settings Shown) STEP 713—SET GAS INPUT RATE ON TWO -STAGE AND VARIABLE SPEED FURNACES Adjust gas manifold pressure. Refer to Conversion Kit Rating Plate #327697-207 (Two -Stage) a. Remove caps that conceal adjustment screws for gas -valve regulators. (See Fig. 1513.) b. Adjust low -heat input rate manifold pressure for propane gas. (See kit rating plate 327697-207, see Fig. 14) Turn low -heat adjusting screw (5/64 hex allen wrench) counterclockwise (out) to decrease input rate or clockwise (in) to increase input rate. c. Jumper R and W2 thermostat connections on control. This keeps furnace in high -heat. d. Adjust high -heat input rate manifold pressure for propane gas. (See kit rating plate 327697-207) Turn high -heat adjusting screw (5/64 hex allen wrench) counterclockwise (out) to decrease input rate or clockwise (in) to increase input rate. e. Remove jumper across R and W2 after high -heat adjustment. f. Replace caps that conceal gas -valve -regulator adjustment screws. 2. Remove jumper across R, W1 and W2 thermostat connections to terminate call for heat. 3. Turn setup switch to SW-2 to OFF position. 4. Turn furnace gas valve switch to OFF. 5. Turn off furnace power supply. 6. Remove manometer and replace manifold pressure tap plug. NOTE: Use propane -gas -resistant pipe dope to prevent gas leaks. DO NOT use Teflon tape. 7. Turn on furnace power supply. 8. Turn furnace gas valve switch to ON position. 9. Set room thermostat to call for heat. 10. Check pressure tap plug for gas leaks when main burners ignite. 11. When correct input is obtained, main burner flame should be clear blue, almost transparent. (See Fig. 29.) 12. Observe unit operation through 2 complete heating cycles. See sequence of operation in furnace Installation, Start -Up, and Operating Instructions. 13. Set room thermostat to desired temperature. Go to STEP 8. STEP 8—CHECK LOW GAS PRESSURE SWITCH OPERATION The newly installed low gas pressure switch is a safety device used to guard against adverse burner operating characteristics that can result from low gas supply pressure. Switch opens at not less than 6.5"w.c. and closes at no greater than 10.2"w.c.. -20- This switch also prevents operation when the propane tank level is low which can result in gas with a high concentration of impurities, additives, and residues that have settled to the bottom of the tank. Operation under these conditions can cause harm to the heat exchanger system. This normally open switch closes when gas is supplied to gas valve under normal operating pressure. The closed switch completes control circuit. Should an interruption or reduction in gas supply occur, the gas pressure at switch drops below low gas pressure switch setting, and switch opens. Any interruption in control circuit (in which low gas pressure switch is wired) quickly closes gas valve and stops gas flow to burners. When normal gas pressure is restored, the system must be electrically reset to reestablish normal heating operation. Before leaving installation, observe unit operation through 2 complete heating cycles. During this time, turn gas supply to gas valve off just long enough to completely extinguish burner flame, then instantly restore full gas supply. To ensure proper low gas pressure switch operation, observe that there is no gas supply to burners until after hot surface ignitor begins glowing. STEP 9—LABEL APPLICATION (See Fig. 11A and 11B) 1. Fill in Conversion Responsibility Label (327697-205) and apply to inside of furnace as shown. Date, name, and address of organization making this conversion are required. 2. Attach Conversion Rating Plate Label # 327697-206 (Single -Stage) or #327697-207 (Two -Stage) near existing furnace rating plate. 3. Apply Gas Control Conversion Label: a. For single -stage gas valve apply label 327697-203 to gas valve. (Do not use 327697-202, which is similar) b. For two -stage gas valve apply label 327697-202 to gas valve. (Do not use 327697-203, which is similar) INSTALLATION SECTION 3— DIRECT -VENT, MULTIPOISE, HOT -SURFACE IGNITION, SINGLE -STAGE, TWO -STAGE AND VARIABLE -SPEED CONDENSING FURNACES Single Stage Models Two -Stage Models Variable Speed Models 68MXA 350MAV PG9MAA 58MTA 352MAV 58MVP 355MAV 58MCA 340MAV 490AAV 58MSA 345MAV STEP 1—INSTALL MAIN BURNER ORIFICES NOTE: See Fig. 27 or 28 for component location in upflow orientation. Reorient component arrangement when furnace is installed in other positions. 1. Turn off furnace gas and electrical supplies. 2. Remove main furnace door. 3. Turn furnace gas valve switch to OFF position. 4. Remove burner enclosure front. 5. Remove gas supply pipe from gas valve. 6. Remove wires from gas valve. Note location for reassembly. ® CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. ATTENTION: Lors des operations d'entretien des commandes, etiqueter tous les file avant de les deconnecter. Toute erreur de cfiblage pout etre une source de danger et de panne. -21- 7. Remove burner -box pressure tube from gas -valve burner enclosure; reference pressure -tap fitting. (See Fig. 28.) 8. Remove screws that secure manifold to burner box and remove manifold, orifices, and gas valve as 1 assembly. 9. Remove and discard orifices from manifold. 10. Refer to conversion kit rating plate #327697-201 to determine main burner orifice size. (See Fig. 25.) Furnace gas input rate on rating plate is for installations at altitudes up to 2000 ft. In the U.S.A., the input rating for altitudes above 2000 ft must be reduced by 2 percent for each 1000 ft above sea level. In Canada, the input rating must be derated by 5 percent for altitudes of 2000 ft to 4500 ft above sea level. The Conversion Kit Rating Plate accounts for high altitude derate. 11. Install main burner orifices. Do not use Teflon tape. Finger -tighten orifices at least 1 full turn to prevent cross threading, and then tighten with wrench. There are enough orifices in each kit for the largest furnace. Discard extra orifices. & CAUTION: DO NOT re -drill burner orifices. Improper drilling (burrs, out -of round holes, etc.) can cause excessive burner noise and misdirection of burner flames. This can result in flame impingement of the burners and heat exchangers, causing failure. Obtain new orifices if orifice size must be changed. (See Fig. 1.) NOTE: DO NOT reinstall the manifold, orifices, gas -valve assembly, and burner enclosure front at this time. STEP 2A—REPOSITION AIR SHUTTER (VARIABLE SPEED 355MAV060120 AND 58MVP120-20 ONLY) 1. Remove 2 screws holding air shutter in natural gas usage (NAT) position. 2. Reposition air shutter to propane gas usage (PROP) position. (See Fig. 18.) Screws will now be located in the shutter next to the PROP stamp. NOTE: Air opening above burners will now be partially obstructed by air shutter. PRO POE Fig. 18—Air Shutter in Propane Gas Usage (PROP) Position (355MAV060120 and 58MVP120-20 Units Only) A96264 -22- STEP 213—INSTALL DIVERTER PLATE, (Two -Stage and Variable Speed Condensing Furnaces ONLY) 1. Install diverter plate (provided in kit) above combustion air intake box as follows: a. Remove front 2 screws on combustion air intake box. (See Fig. 19.) b. Remove combustion air intake box and set aside. (See Fig. 19.) c. If air diffuser has a solid center, remove center section of air diffuser. d. • Remove burners. e. • Remove center solid portion of air diffuser. (See Fig. 20.) Use tin snips to cut center portion of air diffuser. Do not overly distort air diffuser. The air diffuser is Tog-L-Locked to burner box. f. • Replace burners. g. Install diverter plate Part No. 323184-301 provided in kit. (See Fig. 21.) h. Reinstall combustion air intake box and replace 2 screws to ensure diverter plate is properly installed. (See Fig. 19.) Fig. 19—Remo Y Id. IM b.n A95443 Combustion Air Intake Box m � O � U/`��j➢ h OIIHw A95449 Fig. 20—Removing Center Section of Air Diffuser Fig. 21--Installing Diverter Plate A95450 STEP 3—INSTALL MANIFOLD ASSEMBLY, ALL FURNACES 1. Reinstall manifold, orifice, and gas -valve assembly in burner box. Ensure manifold seal grommet is installed properly and burners fit over orifices. Verify Ignitor to Burner alignment (See Fig. 32.) 2. Reconnect wires to gas valve. Refer to furnace wiring schematic for proper wire location. 3. Reinstall burner box pressure tube to gas -valve regulator fitting. 4. Apply pipe dope sparingly to end of inlet gas pipe and reconnect gas supply pipe to gas valve using backup wrench on gas valve to prevent rotation and improper orientation. NOTE: Use propane -gas -resistant pipe dope to prevent gas leaks. DO NOT use Teflon tape. NOTE: DO NOT reinstall burner enclosure front at this time. -23- STEP 4A—CONVERT AND PRE -ADJUST SINGLE STAGE GAS VALVE NOTE: The following furnaces MUST have the regulator spring replaced in the gas valve: 58MCA 340MAV PG9MAA 58MXA 350MAV 58MSA 345MAV 1. Be sure main gas and electrical supplies are off. 2. Remove regulator seal cap. (See Fig. 22A.) 3. Remove adjustment screw and natural gas regulator spring (silver). 4. Install propane gas regulator spring (white) in gas valve. 5. Turn regulator adjustment screw in 6 turns NOTE: DO NOT reinstall regulator seal cap at this time. STEP 413—PRE-ADJUST 2-STAGE AND VARIABLE SPEED GAS VALVE NOTE: The following furnaces DO NOT need have the regulator spring replaced in the gas valve, but the valve MUST be pre -adjusted for propane applications: 58MTA 352MAV 58MVP 355MAV AN CAUTION: The gas valve must be pre -adjusted before operating on propane gas. Failure to follow this caution could result in excess underfire and flashback. If left this way sooting and corrosion will occur leading to early heat exchanger failure. 1. Be sure gas and electrical supplies to furnace are off. 2. Remove caps that conceal adjustment screws for high -and low -heat stage gas valve regulators. (See Fig. 22B.) 3. Turn low -heat stage adjusting screw (3/32-in. hex alien wrench) clockwise (in) 1 full turn. This will increase the manifold pressure closer to the propane low -heat set point. 4. Turn high -heat stage adjusting screw (3/32-in. hex allen wrench) clockwise (in) 2 full turns. This will increase the manifold pressure closer to the propane high -heat set point. 5. Replace caps that conceal gas valve regulator adjustment screws. REGuuTOR SEA DAP ON/OFF LOW -HEAT ON AND /�� � SWITCH ADJUSTMENT OFF SWITCH AOMTSC,,1V ALLEN SCREW U w 0 (UNDER CAP) / RED"\M1VyVam1 -. t�SPRING INLET /aHIGH-HEAT URA ADJUSTMENT n Pu"10 TURNS) TEA LLEN SCRE W UNDER CAP rt4Er GAS PRESSURE REGULATOR ADJUSTMENT 0 PLUG BUTTON (2-STAGE AND VARIABLE -SPEED, NON --CONDENSING �Lf FURNACES ONLY) MANIFOLD 0 PRESSURE TAP ® BURNER ENCLOSURE l REFERENCE PRESSURETAP(2-STAGE MX10DLD AND VARIABLE -SPEED, CONDENSING PAESSURE TAP FURNACES ONLY) A01073 A01069 Fig. 22A—Single Stage Gas Valve Fig. 226—Two Stage Gas Valve -24- STEP 5—INSTALL LOW GAS PRESSURE SWITCH (LGPS), ALL FURNACES NOTE: The inlet gas pipe must be disconnected from valve so pressure switch can be installed NOTE: Use propane -gas -resistant pipe dope on all connections to prevent gas leaks. DO NOT use Teflon tape 1. Be sure main gas and electric supplies to furnace are off. 2. Remove 1/8-in. pipe plug from inlet pressure tap on gas valve. (See Fig. 6A.) DO NOT DISCARD PLUG! 3. Apply pipe dope sparingly to the ends of the 1/8" brass male coupling (provided in kit) and install it in 1/8- in. tapped opening in gas valve inlet pressure -tap. Tighten fitting with a small wrench. 4. Attach the female end of the female x female x male brass tee (provided in kit). Tighten fitting with a small wrench so the male portion of the tee points out from the furnace. 5. Apply pipe dope sparingly to male end of bras tee. Install propane low gas pressure switch (provided in kit) on nipple. After switch has been finger tightened, use small wrench on base of pressure switch for final tightening. When pressure switch is tight, switch terminals should point as shown in Fig. 6A relative to gas valve and clear control compartment access door. 6. Connect a manometer to the open end of the tee installed in the gas valve. STEP 6—CHECK INLET GAS PRESSURE NOTE: This kit is to be used only when inlet gas pressure is between 11.0-in. we and 13.6-in. wc. 1. Verify manometer is connected to inlet pressure tap on gas valve. CAUTION: DO NOT operate furnace more than 1 minute to check inlet gas pressure, as conversion is not complete at this time. 2. Turn on furnace power supply. 3. Turn gas supply manual shutoff valve to ON position. 4. Turn furnace gas valve switch to ON position. 5. For single stage models, jumper R to W. 6. For two -stage and variable speed models, perform the following steps to force furnace control board to high -heat operation. For Two -Stage furnaces with HK42FZ017 board, perform the following on the control board: a. Turn LHT switch on furnace control to ON (See Fig. 7C.) For Two -Stage furnaces with HK42FZ010 or HK42FZ015 boards, perform the following on the control board: a. Turn switch #2 on furnace control board to ON. (See Fig. 17A & 17B.) For Variable Speed furnaces using HK42FZ012 control boards, perform the following on the control board: a. Turn Setup Switch SW1-2 on furnace control ON. (See Fig. 26.) For Variable Speed furnaces (41h Qtr of 2002) using HK42FZ022 control boards, perform the following on the control board: a. Turn Setup Switch SW1-2 on furnace control ON. (See Fig. 7D.) -25- --- - Z FLT (FAULT CODE RECALL) — -m LOW HEAT ONLY - N m BPH (BYPASS HUMIDIFIER) - m EMERGENCY HEAT - A m MZ (MULTI ZONE) — rn m COMPONENT TEST - rn m HEATING BLOWER ET-1 OFF TIME DELAY m m Fig. 26—Variable Speed Condensing Furnace Control Board A94299 7. Jumper R-W/W1 and R-W2 thermostat connections on control. 8. When main burners ignite, confirm inlet gas pressure is between 11.0-in. w.c. and 13.6-in. w.c. 9. Remove jumper across R to W or R-W/W1 and R-W2 thermostat connections to terminate call for heat. 10. Turn furnace gas valve switch to OFF position. 11. Turn gas supply manual shutoff valve to OFF position. 12. Turn off furnace power supply. 13. Remove manometer. 14. Apply pipe dope sparingly to end of inlet gas pipe plug and install in unused end of 1/8" tee. Use a small back-up wrench on tee when tightening gas inlet pipe plug. (See Fig. 6A.) STEP 7A—MODIFY SINGLE STAGE PRESSURE SWITCH WIRING (Refer to furnace wiring diagram) 1. Disconnect yellow wire from pressure switch (PRS) on furnace inducer housing. Attach wire to C terminal on low gas pressure switch (LGPS). 2. Connect insulated terminal of 16-in. yellow wire (provided in kit) to NO terminal on low gas pressure switch (LGPS). Connect other (flag style insulated) end to the C terminal on furnace pressure switch (PRS) located on inducer housing. 3. Route wires along wire harness. Secure with wire tie provided in kit. Go to Step 8. STEP 713—MODIFY 2-STAGE AND VARIABLE SPEED PRESSURE SWITCH WIRING (Refer to furnace wiring diagram) 1. Disconnect orange wire from low -heat pressure switch LPS on inducer housing. 2. Connect un-insulated terminal of 1 orange wire (provided in kit) to splice connector. Connect other end tc C terminal on low gas pressure switch LGPS. 3. Connect insulated terminal of second orange wire (provided in kit) to NO terminal on low gas pressure switch LGPS. Connect other end to pressure switch LPS located on inducer housing. 4. Route orange wires along wire harness. If possible, secure with wire tie provided in kit. Go to Step 8. STEP 8—CHECK FURNACE OPERATION AND MAKE NECESSARY ADJUSTMENTS 1. Be sure main gas and electric supplies to furnace are off. 2. Remove 1/8-in. pipe plug from manifold pressure tap on downstream side of gas valve. 3. Attach manometer to manifold pressure tap on gas valve. (See Fig. 24.) 4. Turn gas supply manual shutoff valve to ON position. 5. Turn furnace gas valve switch to ON position. 6. Check all threaded pipe connections for gas leaks. Oren 7. Turn on furnace power supply. GAS VALVE PRESSURE SWITCH(ES) (LOCATION WILL VARY DEPENDING ON MODEL) A01070 Fig. 24-Adjusting Manifold Pressure (Manifold Attachment) AN WARNING: NEVER use matches, candies, flame, or other sources of ignition to check for gas leakage. Use a soap -and -water solution to check for gas leaks. Failure to follow this warning could result in fire, explosion, personal injury, or death. STEP 9-SET GAS INPUT RATE INFORMATION The gas input rate for propane is the same as for natural gas. See furnace rating plate (See Fig. 25.) for input rate. The input rate for propane is determined by manifold pressure and orifice size. The gas -valve regulator must be set for low heat first and then set for high heat on 2-Stage and Variable Speed furnaces. The gas valve regulator must also be adjusted on Single Stage furnaces ' CONVERSION KIT RATING PLATE - CARRIER CORP. THIS APPLIANCE HAS BEEN CONVERTED TO USE PROPANE OAS FOR FUEL REFER TO KIT INSTRUCTIONS FOR CONVERSION PROCEDURES USE PARTS SUPPLIED BY CARRIER CORPORATION AND INSWLEO BY QUALIFIED PERSONNEL SEE EXISTING RRING PLRE FOR APPLIANCE MODEL NO AND INPUT RATING NOTE Fvnoa ■ pr X NY a tip 0A Y b 1df Ovs up 1 2M 4 tb- m4 *d H USA ft input rating for eltdudee above 20DD D must be Grid ty rt Ix"th 1000 A *on ar W In tlto OPA (*I M9 be load b, 5% b, Aludu V 2000 b to 4500 D above sea level KIT NO- KGANP2901ALL (SUPERSEDES: KOANP2701LPS, KGANP2601F60) FUEL USED: PROPANE GAS INLET PRESSURE )r. •anal. Ito - 136 in � ALYITLIOE OF INSTALLATION . ABOVE SEA LEVEL) U.S.A. APPLIANCE MODELS o 2001 . 3001 4001 5001 6001 7001 8001 9001 to 2000 to 3000 to 4000 tp 5000 to 6000 to 7000 to 5000 to 9000 to 10000 340MAV,, 345MAV, 350MAV, 490AAV, 58MCA, 58MSA, Orifice No. 55 55 55 55 1.25mm 1.25mm 1.25mm 125mm 1 25mm ode sizes EXCEPT Mn6d Press10.0 10.0 10.0 10.0 11.0 11.0 11.0 11.0 11.0 All 1401 340MAV, 350MAV 490AAU, Orifice No. 54 54 54 54 54 54 54 54 54 58MXA, 58MCA, PW) ONLY 140 Model Size Mn6d Press 11D 10.5 10.5 10-0 10.0 10.0 10.0 10.0 10.0 352MAV, 355MAV, Orifice No. 1.25mm 1.: 1.25mm 1.25mm 125mm 1.25mm 1.25mm 1,25mm 1.25mm 56MTA, 58MVP MnOd Press 11.0 I 11.0 / 11.0 / 11.0 ! 11.0 ! 11.0 / 11.0 / 11.0 / 11.0 / High / Low 54 5.1 51 5.1 5.0 50 5.0 4.9 4.9 FW Conadian Ina7n04aoM ftom 2000 to 4600 it tme _ U S.A. calmnn 2001 to 30M it 327687.201 M A Fig. 25-Conversion Kit Rating Plate A02199 NOTE: Manifold pressure must always be measured with the burner enclosure front removed. (See Fig. 28.) Furnace gas input rate on rating plate is for installations at altitudes up to 2000 ft In the U.S.A., the input rating for altitudes above 2000 ft must be reduced by 2 percent for each 1000 ft above sea level. In Canada, the input rating must be derated by 5 percent for altitudes of 2000 ft to 4500 ft above sea level. The Conversion Kit Rating Plate accounts for high altitude derate. -27- STEP 10A—SET GAS INPUT RATE ON SINGLE STAGE FURNACES 1. Jumper Rand W thermostat connections to call for heat. (See Fig. 7A or 7B.) 2. Check manifold orifices for gas leaks when main burners ignite. 3. Adjust gas manifold pressure. a. Remove burner box cover (See Fig. 28) and gas valve regulator seal cap that conceal adjustment screw. (See Fig. 22A.) NOTE: Manifold pressure MUST always be measured with burner box cover removed. b. Turn adjusting screw counterclockwise (out) to decrease manifold pressure or clockwise (in) to increase manifold pressure. NOTE: Gas valve regulator seal cap MUST be in place when checking input rate. c. When correct input is obtained, main burner flame should be clear blue, almost transparent. (See Fig. 29.) Be sure regulator seal cap is in place when finished. 4. Remove jumper across R and W thermostat connections to terminate call for heat. 5. Turn furnace gas valve control switch or control knob to OFF position. 6. Turn off furnace power supply. 7. Remove manometer and replace manifold pressure tap plug. NOTE: Use propane -gas -resistant pipe dope to prevent gas leaks. DO NOT use Teflon tape. 8. Reinstall burner box cover. 9. Turn furnace gas valve control switch or control knob to ON position. 10. Turn on furnace power supply. 11. Set room thermostat to call for heat. 12. Check manifold pressure tap plug for gas leaks when main burners ignite. 13. Observe unit operation through 2 complete heating cycles. See sequence of operation in furnace Installation, Start-up and Operating Instructions. 14. Set room thermostat to desired temperature. STEP 10B—SET GAS INPUT RATE TWO -STAGE AND VARIABLE SPEED FURNACES Furnace control boards should have already been set up to respond to individual W1 and W2 signals (see Step 6.6). Additional information can be found in furnace installation instructions. 1. Jumper R and W/W1 thermostat connections to call for heat. 2. Check manifold orifices for gas leaks when main burners ignite. 3. Adjust gas manifold pressure. a. Remove caps that conceal adjustment screws for gas valve regulators. (See Fig. 22B.) b. Adjust low -heat input rate manifold pressure for propane gas. (See kit rating plate #327697-201) c. Turn low -heat adjusting screw (5/64 hex allen wrench) counterclockwise (out) to decrease input rate or clockwise (in) to increase input rate. d. Main burner flame should be clear blue, almost transparent. (See Fig. 29.) 4. Jumper R and W2 on control center thermostat connections. This keeps furnace locked in high -heat operation. a. Adjust high -heat input rate manifold pressure for propane gas. (See kit rating plate #327697-201) b. Turn high -heat adjusting screw (5/64 hex alien wrench) counterclockwise (out) to decrease input rate or clockwise (in) to increase input rate. c. Remove jumper across R, W1, and W2 after high -heat adjustment to terminate call for heat. e. Replace caps that conceal gas -valve regulator adjustment screws. f. Main burner flame should be clear blue, almost transparent. (See Fig. 29.) 5. Turn setup switch LHT or SW-2 on control center to OFF position. 6. Turn furnace gas -valve switch to OFF position. 7. Turn off furnace power supply. 8. Remove manometer and reattach manifold pressure tap plug. 9. Reinstall burner enclosure front. -28- 10. Turn furnace gas -valve switch to ON position. 11. Turn on furnace power supply. 12. Set room thermostat to call for heat. 13. Check pressure tap plug for gas leaks when main burners ignite. 14. Check for correct burner flame. 15. Observe unit operation through 2 complete heating cycles. See sequence of operation in furnace Installation, Start -Up, and Operating Instructions. 16. Set room thermostat to desired temperature. STEP 11—CHECK LOW GAS PRESSURE SWITCH OPERATION The newly installed low gas pressure switch is a safety device used to guard against adverse burner operating characteristics that can result from low gas supply pressure. Switch opens at not less than 6.5" w.c. and closes at not greater than 10.2" w.c. This switch also prevents operation when the propane tank level is low which can result in gas with a high concentration of impurities, additives, and residues that have settled to the bottom of the tank. Operation under these conditions can cause harm to the heat exchanger system. This normally open switch closes when gas is supplied to gas valve under normal operating pressure. The closed switch completes control circuit. Should an interruption or reduction in gas supply occur, the gas pressure at switch drops below low gas pressure switch setting, and switch opens. Any interruption in control circuit (in which low gas pressure switch is wired) quickly closes gas valve and stops gas flow to burners. When normal gas pressure is restored, the system must be electrically reset to re-establish normal heating operation. Before leaving installation, observe unit operation through 2 complete heating cycles. During this time, turn gas supply to gas valve off just long enough to completely extinguish burner flame, then instantly restore full gas supply. To ensure proper low gas pressure switch operation, observe that there is no gas supply to burners until after hot surface ignitor begins glowing. STEP 12—LABEL APPLICATION NOTE: See Fig. 27 for label location. GAS CONTROL CONVERSION LABEL FURNACE RATING PLATE \ BURNER RESPONSIBILITY ENCLOSURE LABEL \ /l R O � GAS VALVE v CONTROL FURNACE CONVERSION A01025 RATING PLATE Fig. 27—Condensing Furnace Label Location M-TY021 1. Fill in Conversion Responsibility Label (327697-205) and apply to blower access panel as shown. Date, name, and address of organization making this conversion are required. 2. Attach Conversion Rating Plate Label (327697-201, See Fig. 25.) on blower shelf as shown. 3. Apply Gas Conversion Label. a. For Single Stage Furnaces, apply label 327697-203 to burner box cover as shown. (Do not use 327697-202 which is similar) b. For Two Stage and Variable Speed Furnaces, apply label 327697-202 to burner box cover as shown. (Do not use 327697-203 which is similar) 4. Reinstall main furnace door. BURNER ENCLOSURE MANIFOLD BURNER ENCLOSURE REFERENCE PRESSURE TUBE GAS VALVE CONTR OL A01081 Fig. 28—Multipoise, Hot -Surface Ignition, Fixed -Speed, Condensing Furnace Component Location (Upflow Orientation Shown) IER rvirv'irvw Fig. 29—Burner Flame A89020 I S111e 11 /32" 3" A02151 A02150 Fig. 30—Position of Ignitor to Burner (Section 1) 11/3211 EL I IV 1 SURFACE IGNITOR ASSEMBLY q IGNITOR r� BURNER IGNITOR ASSEMBLY A93347 Fig. 31—Position of Ignitor to Burner (Section 2) -31- 13/32" 11/32 rr BURNER CELL PANEL L BURNER BOX F IGNITOR ASSEMBLY Aq IGNITOR 7/8 n � BURNER IGNITOR ASSEMBLY A93260 Fig. 32—Position of Ignitor to Burner (Section 3) Form: AG-GANP-30 Cancels: AG-GANP-29 Printed in U.S.A. 6-03 Pg. 32 Catalog No. 63GA-NP10 Installation Instructions Gas Conversion Kit Natural -to -Propane KGANP29O1ALL For All Condensing Furnaces, 2 Stage 80% Variable Speed Furnaces, 2-Stage Non -Condensing Furnaces and Fixed Capacity 80% Furnaces *DQ NOTE: Read the entire instruction manual before starting the installation. This symbol —> indicates a change since the last issue. SAFETY CONSIDERATIONS Installing and servicing heating equipment can be hazardous due to gas and electrical components. Only trained and qualified personnel should install, repair, or service heating equipment. Untrained personnel can perform basic maintenance functions such as cleaning and replacing air filters. Trained service personnel must perform all other operations. When working on heating equipment, observe precautions in the literature, on tags, and on labels attached to or shipped with the unit, and other safety precautions that may apply. Follow all safety codes. In the United States, follow all safety codes including the National Fuel Gas Code (NFGC) NFPA No. 54-2002/ANSI Z223.1-2002. In Canada, refer to the National Standard of Canada, Natural Gas and Propane Installation Codes (NSCNGPIC), CAN/CGA-6149.1 and .2-M00. Wear safety glasses and work gloves. Have a fire extinguisher available during start-up, adjustment Steps, and service calls. Recognize safety information. This is the safety -alert symbol. ® When you see this symbol on the furnace and in instructions or manuals, be alert to the potential for personal injury. Understand the signal words DANGER, WARNING, CAUTION, and NOTE. The words DANGER, WARNING, and CAUTION are used with the safety -alert symbol. DANGER identifies the most serious hazards, which will result in severe personal injury or death. WARNING signifies hazards, which could result in personal injury or death. CAUTION is used to identify unsafe practices, which would result in minor personal injury, or product and property damage. NOTE is used to highlight suggestions, which will result in enhanced installation, reliability, or operation. ® WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion, or production of carbon monoxide may result causing property damage, personal injury, or loss of life. The qualified service agency is responsible for the proper installation of this furnace with this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer's instructions supplied with the kit. Form: AG-GANP-30 Cancels: AG-GANP-29 Printed in U.S.A. 6-03 Pg. 1 Catalog No. 63GA-NP10 Dependable, Tank Type We Commercial and Industrial Heaters for Charger The Lochinvar Charger gas fired water heaters are designed to provide high efficiency, low stand-by loss and years of trouble -free service. All models meet the latest edition of ASHRAE Energy Efficiency Standards. Chargers are ideally suited for apartments, schools, food service and many other commercial and industrial requirements for hot water. They are built to ensure easy installation and maintenance."=''°J Outstanding Features: • Multi -flue design increases efficiency and heat transfer. • Durable fused glass lining prolongs tank life. • Up to two inches of Polyurethane foam insulation maximizes heat retention and lowers standby heat loss. • Up to four magnesium tank saver anodes inhibit corrosion and prolong tank life. • Heavy steel jacket with baked enamel finish. • 300 psi tested tank with 150 psi approved working pressures. • Automatic Reset High -Limit provides protection from overheat. • 80% Thermal Efficiency • Low silhouette drafthood. • Spark ignition standard on models 125,000 Btu/hr and larger. e • Standing pilot millivolt system on �` 65,000 - 85,000 Btu/hr models. • Hand hole cleanout permits easy access for cleaning. • Approved for 180°F operation. • Slide out burner tray for convenient servicing on models 125,000 Btu/hr and larger. • Combustible floor approval. • Automatic Flue damper on all models above 125,000 Btu/hr.' • 115 VAC is required on all models /. . above 125,000 Btu/hr. • 3 year limited warranty. Optional Equipment: • Temperature and Pressure Gauge • NSF Construction. Super Charger The Lochinvar Super Charger incorporates all of the high efficiency performance and design benefits of the Charger with the addition of an integrated fan induced combustion system. The result is optimum combustion with fan -assisted movement of the flue products over the multi -flue tank surface for improved heat transfer from the flue gases to the water. The Super Charger fan induced system allows installation with conventional negative draft venting using standard type `B" vent material. Outstanding Features: • Glass -lined tank. • Multiple magnesium tank saver anodes. • Polyurethane foam insulation. • Heavy steel jacket with baked enamel finish. • Adjustable thermostat. • Automatic Reset High -Limit. • Standard or ASME tank construction. • 300 psi test pressure for 150 psi working pressure. • Approved for 180°F operation. • 80% Thermal Efficiency • Efficient multi -flue design. • Hand hole cleanout. • Simple 115 VAC circuitry. • 4 second main gas shutdown. • 3 year limited warranty. Optional Equipment: • Temperature and Pressure Gauge • NSF Construction. .I Dimensions and Specifications: - - -a - , D 0 O- OUTLET INLET L-J � CLEANOUcot I►_ Efl 9 1H J-�- A - Lu 65,000 - 85,000 Btu/hr 125,000 - 500,000 Btu/hr Charger Dimensions & Specifications OUTLET A INLET I E CLEANOUT a 0 0 Super Charger FOR EASE IN ORDERING BY MODEL NUMBER C N R 125 075 D F9 x f �i This is a natural gas Charger water heater. It has slandard construction, 125 BluAn; D and 75 gallon storage capacity. It comes with aflue damper and spark ignition. i I Low NOx models are available on inputs under 400,000 Btu/Hr. Add -SC to model number. 1,IIR0654150' 01R076-015' (NR08S.100' SID SID SID 65,11W 760000 85,000 48_ 75 100 60 74 82 56.1/4' 5r 65-14' 22' 26' 28.1%/" 59-1/4' - 62.1/4' - 611 4' - - - - 13' 15""� 15.1/2' 4' 1/2' - 4' 1 . _ 4' 1/r 3/4"T VT 14A'T 11' 11' 16' 160 247 420 (NR12S075-DF9' STD 125000 75 121 65" 28-1 4' 72.1/4' S4.1 34" 4 4' S' 3/4' 14tr TA 14-I " 520 (NR15S-035.OF9' STO 155,000 38 150 43" 20.1/4' 51' 34.3/2' 19.1/r 4 4' 6' 3/4" 1.1 'T/F Ir 438 (NR160.07509% SID 160 000 75 155 65" 28.1/4' 72.1/4' S4.1/r 34' 4.3/4' 6' 3/4" MAIN 14.1/2" 520 (NR180-080-DF9 STD 180pe 80 175 6442" 281 4" 72.1/r S6' 19.1/2' 4.3/4' 6' 4' 1-1/21TA 19' 540 (NR200.080•DF9. STD 199,999 80 194 64-1 28.1 4' 72-1/r Sr 19-I 4-3 4' 6' 3/4* WATT I 540 (NR199.10009 STD 199999 100 194 65' 30.1/4' 75' 56.1/2' 23.1/r 4.1/2' r 3/4' 1-1/2'T/F rB 23" 725 011200.100-11F9 STD 199999 98 194 75-1 28-14' 83.1/2' 0' 19.1 4.3/4' 6' 4" 1-1 "T 19' 610 (11112S0.100-DF9• SID 250000 98 242 7S-1/r 28.1/4' 83.12" 67' 19.1 4-3/4' 6' 4" 1.1 ' TW 19' 610 011300-075-DF9 STD 300,000 75 291 64.1/2' 28.1/4' 7r S4.14' 2r 10.1/2' 7' 4' 1-1/2'F Irr S90_ (NR370.06S-DF9 STD 370,000 65 359 64-I r 281 r 7PJ-/-r 54-l/4' 2r 10.1/2' 8" 1',341P 1-1/2' F 19" 665 011140MI1009• STD 3991,999 80 388 60" 30.1 4" 71.1 ' Sl-1 ' 23.1 r 11.1/2, 8' 1", 4"LP 1.1/2" F, 2' B 2r 800 (NRS00.080-DF9. STD 505,000 80 496 60" 304A' 69.1/r 51.1 23.1/r 10.1/2' 10" 1', 3/4'LP 1.1 2" F, 2" B 23- 800 (NA251.100-DF9" ASME 250,000 98 242 75.1/r 78.1/4' 01/2' 61' 19.1 4-3 4' 6' 3/4' 1.1/2'T/F 19' 690 (NA301-075-DF9 ASME 300000 75 291 64-1 SIX 73' S4-14' 2r 10-1 7" 4' 1-1/2'F 19' 645 (NA371.065-DF9 ASK 370,000 65 359 64.1/r 29.1/4' 731/r S4.1/4' 2r 10.1/2' 8' 1' 3/41P 1.1 F 19' 720 01A401-091IF9l, AN 399,999 80 388 60' 30.1/4' 71.1/r 51.1 23-1 10-1 ' 8" 1" 3/4'LP 1.1 F 2" 8 23" 835 (NASOI-080•DF9. ASME 505,000 ♦ Indicates LP Inptas * 77iese models 80 496 have one aguastal. 60" 30-I/4" 69.1/r SI.1 23- 10.1/2, 10" 1', 3 4"LP 1.1/r F, 2" 8 23" 835 Super Charger Dimensions & Specifications Notes: Change "N" to "L "for LP gas models. Performance data is based on manufacturer test results. LP Inputs Number Input *F Rise Humber Input 100-F CLR160-075-DF9 155,000 1 1147 (LR500.080-DF9 475,000 461 T =Top Connections (LR200.080-DF9 190,000 184 (LA251-100-DF9 235,000 248 F = Front Connections (LR250-100-DF9 235,000 228 (LA401-080-DF9 375,000 364 B = Back Connections CLR400.080-DF9 375,000 364 (LA501-080-DF9 475,000 461 • High Rackety Water Heaters, Boilers and Pail Heaters Locbinvar Corporation • 300 Maddox Simpson Pkwy • Lebanon, TN 37090 • 615-889-8900 / Fax: 615-547-1000 www.Lochinvar.com CGR-16 (Replaces CGR-15 2/08) 4/09-Printed in U.S.A. CGR65-RP-02 Lochhmr Iflkh Efficlm% Nua 11-1—. Bolles and Pool Ifealen PARTS DEPOT Nashville, Tennessee 615-889-8900 / Fax: 615-547-1000 www.Lochinvar.com Replacement Parts List Commercial Gas Charger Series Models CNR/CLR 065-50 thru 090-100 includes 076-075 & 085-100 1 6 5 2 3 4 I � - 6A 7A 3A— �) 4A- 9 10 11 12 13 9A 10A 11 A 12A 13A 14 o 15 `o'�i 0 0 15A 18 -23 20 � eon 0 26 1 u 26A 27 0 27A Parts highlighted for propane conversion 1 DRH1021 DRAFT HOOD 4" ALL 2 WTR1082 NIPPLE, HOT WATER OUTLET 065-050 3 WTR1013 ANODE ROD MAGNESIUM. HEX HEAD 076-075 to 090-100 3A WTR1046 ANODE ROD ALUMINUM, HEX HEAD 076-075 to 090-100 4 WTR1060 ANODE ROD MAGNESIUM, HEAT TRAP 065-050 4A WTR1044 ANODE ROD ALUMINUM, HEAT TRAP 065-050 5 JKT1055 FLUE BAFFLE 065-050 5 JKT1070 FLUE BAFFLE 076-075 & 080-075 6 WTR1018 DIP TUBE 065-050 6 WTR1100 DIP TUBE 076-075 & 080-075 6 WTR1020 DIP TUBE 085-100 & 090-100 7 MSC1060 RELIEF VALVE EXTENDER ALL 7A RLV1001 TEMPERATURE & PRESSURE RELIEF VAVLE ALL 9 WTR1102 HANDHOLE, CRAB (after serial # LA) 085-100 & 090-100 9A GKT1010 GASKET HANDHOLE 076-075 & 080-075 9A GKT1010 GASKET HANDHOLE (before serial # LA) 090-100 10 BLT1020 BOLT CRAB HANDHOLE (after serial # LA) 085-100 & 090-100 10A WTR1016 HANDHOLE, COVER 076-075 & 080-075 10A WTR1016 HANDHOLE, COVER (before serial # LA) 090-100 11 GKT1009 GASKET HANDHOLE (after serial # LA) 085-100 & 090-100 11A BLT1019 BOLT HANDHOLE WTR1101 076-075 & 080-075 11A BLT1019 BOLT HANDHOLE WTR1101 (before serial # LA) 090-100 12 WTR1103 CLAMP CRAB HANDHOLE (after serial # LA) 085-100 & 090-100 12A WTR1101 HANDHOLE JACKET COVER 076-075 & 080-075 12A WTR1101 HANDHOLE JACKET COVER (after serial # LA) 085-100 & 090-100 13 BLT1021 NUT FOR CRAB HANDHOLE (after serial # LA) 085-100 & 090-100 13A BLT1022 SCREW HANDHOLE JACKET COVER 076-075 & 080-075 13A BLT1022 SCREW HANDHOLE JACKET COVER (after serial # LA) 085-100 & 090-100 14 DRV2508 BRASS DRAIN VALVE ALL 15 TST1127 GAS VAVLE/THERMOSTAT NATURAL (180 degree) 065-050 15 TST1193 GAS VALVE/THERMOSTAT NATURAL (180 dearee) 076-075 & 080-075 15 15A 16 TST1036 TST1161 BNR1243 GAS VALVE/THERMOSTAT NATURAL (1.80 degree) GAS VAVLE/THERMOSTAT LPG (180 degree) BURNER ASSEMBLY NAT 08.5_-100 & 090-100 ALL 065-050 16 BNR1244 BURNER ASSEMBLY LPG 065-050 16 BNR1265 BURNER ASSEMBLY NAT 076-075 16 BNR1242 BURNER ASSEMBLY NAT 080-075 1 16 BNR1141 _ BURNER ASSEMBLY LPG 076-075 & 080-075 1 16 BNR1266 BURNER ASSEMBLY NAT 085-100 16 BNR1142 BURNER ASSEMBLY NAT 090-100 16 BNR1143 BURNER ASSEMBLY LPG 085-100 & 090-100 18 PLT1019 PILOT ASSEMBLY NAT _ 065-050 - 085-100 18 PLT1022 PILOT ASSEMBLY LPG 065-050 - 085-100 18 PLT1017 PILOT ASSEMBLY NAT 090-100 18 PLT1018 PILOT ASSEMBLY LPG _ 090-100 20 ORF1023-27 ORIFICE, NAT (#27) 065-050 20_ ORF1024-43 ORIFICE, LPG (#43) 065-050 gn nRF1n7q-99 nRIFI(:F KIAT (1091 nAn-07rN 20 20 ORF1024-38 ORF1023-20 ORIFICES LPG (#381-_ _ - _ ORIFICE, NAT (#20) 080-075 090-100 20 ORF1024-37 ORIFICE, LPG (#37) 090-100 23 PLT1112 THERMOCOUPLE ALL 26 JKT1150 DOOR INNER 065-50 26A JKT1151 DOOR INNER 076-075 to 090-100 27 JKT1050 DOOR OUTER 065-050 27A JKT1051 DOOR OUTER 076-075 to 090-100 ©-11/02-Printed in U S.A.