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BRES2021-0803 - FireplaceCustom Fireplace Program Co-linear Powervented Gas Fireplaces ENLIGHT COLLECTION SINGLE-SIDED Installation and Operating Manual NG & Propane Installer: Leave this manual with the appliance. Consumer: Retain this manual for future reference. — Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. — WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. • If you cannot reach your gas supplier, call the fire department. — Installation and service must be performed by a qualified installer, service agency or the gas supplier. WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. stellar.heatnglo.com Stellar by Heat & Glo, a division of Hearth & Home Technologies® · 22160 Cedar Avenue Suite 200, Lakeville, MN 55044 · (952) 224 - 4072 Page 1 Page 3INS_16400-Rev A.1 ENLIGHT SINGLE-SIDED TABLE OF CONTENTS Section Description Page 1 Safety Information 4 A. Safety Icon Designations 4 B. Important Safety Considerations 4 2 Commonwealth of Massachusetts Requirements 5 3 Specifications A. Fireplace Dimensions 6-11 B.1 Gas & Electric Access Dimensions (3', 4', 5', 6' & 7')8 B.2 Gas & Electric Access Dimensions (8')9 C. Fireplace Specifications 10 D. Installation Overview 10 E. Placement Clearance Requirements 10 F. Clearances 11 4 Prepare The Fireplace 12-13 A. Standoff Installation 12 B. Nailing Tab Installation 12-13 5 Framing & Mantel Requirements 14-17 Important Framing Notes 14 A. Framing Dimensions 15 B.1 Mantel Requirements 16 Non-Combustible Zone Using 1/2" Standoffs 16 B.1 Mantel Requirements 17 Non-Combustible Zone Not Using The 1/2" Standoffs 17 6 Glass Frame Assembly 18-19 A. Glass Frame Assembly Identification 18 B. Install Glass Frame Assembly/Glass Edge Protectors 19 C. Remove Glass Frame Assembly 19 7 Gas Line Specifications & Connection 20 8 Venting 21-32 A. Approved Venting & Powervent Systems 21 B. Powervent Supply Voltage Chart 21 C. System Supply Voltage Chart 21 D. RS Series Powervent Specifications 22 E. Chimney Collar Dimensions 22 F. RSIF Series Powervent Specifications 23 G. In-line Powervent Preparations - RSIF 180 25 H. Horizontal Vent System Clearance 25 I. Wall Pass Through 25 J. Pitot Tube Information 25 Section Description Page 8 Venting Continued K. Vertical Terminations 26 L. Horizontal Cap Location & Clearances 26 M. Horizontal Terminiation 27 N. Powervent & Air-Intake Placement Clearances 28 N.1 RS Series Powervent 28 N.2 In-Line Powervent 28 O. Vertical Cap Location & Clearances 29 P.1. Roof Termination Cap Installation With Damper 30 P.2 Roof Termination Cap Installation Without Damper 30 Q.2 Wall Termination Cap Installation Without Damper 31 Q.1. Wall Termination Cap Installation With Damper 31 R. Outside Air Intake 32 S. Changing Outside Air From The Side To The Bottom 32 9 Optional Venting Accessories 33-35 A. Side Chute 33 B. Universal Exhaust & Intake Louver 8/10 & 12 35 10 Electrical 36-41 A. Electrical Schematic - Install 36 B. Electrical Schematic - Service 37 C.1 Terminals 1 & 2 - LED Lights 38 C.2 Terminals 3 & 4 - Main Flame 38 C.3 Terminals 5 & 6 - Fireplace Power 39 C.4 Terminals 7 & 8 - Powervent Connection 39 C.5 Terminals 9 & 10 - Flue Damper Connection 40 C.6 Terminals 11 & 12 - Flue Damper Prove 41 11 Finishing 42-43 A.1 Finishing Using 1/2" Clearance Standoffs 42 B.1 Finishing Using 1/2" Clearance Standoffs 43 12 Lighting & Shutdown 44-45 A. Lighting The Fireplace 44 B. If The Fireplace Does Not Light 45 13 Pressue Testing 46 14 Finalizing The Installation 46 A. Installing The Media 46 B. Flame Appearance 46 15 Maintenance 47 A. Vent System 47 B. Glass Cleaning & Replacement 47 16 Replacement Parts 48-49 Hearth & Home Technologies Warranty 50-51 1 - SAFETY INFORMATION • Installation and repair should be done only by a qualified service person. The appliance should be inspected by a qualified service person before use. Annual inspection by a qualified service person is required to maintain warranty. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is imperative that control compartments, burners and circulation air passageways of the appliance be kept clean. • Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. • Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces. • Clothing or other flammable material should not be place on or near the appliance. • Adequate accessibility clearances for servicing and proper operation must be maintained. • This appliance must not share or be connected to a chimney flue serving any other appliance. • Keep area around the appliance clear of combustible materials, gasoline and other flammable vapor and liquids. • The flow of combustion and ventilation air must not be obstructed. DO NOT RISK OF FIRE IMPORTANT NOTE STOP! HOT GLASS WARNING A. SAFETY ICON DESIGNATIONS B. IMPORTANT SAFETY CONSIDERATIONS • Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies. • The glass front or any part removed for servicing the appliance must be replaced prior to operating the appliance. Work should be done by a qualified service technician. • Clean glass only when cool and only with non-abrasive cleansers. • Do not operate this appliance with the glass/frame assembly removed, cracked or broken. Replacement of the glass assembly must only be performed by a licensed or qualified service person. DO NOT SUBSTITUTE MATERIALS. • Do not strike or slam glass assembly. • Keep burner and control compartment clean. • Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect this appliance and to replace any part of the control system and any gas control which has been under water. • DANGER: Under no circumstances should any solid fuel (wood, coal, paper or cardboard etc.) be used in this appliance. • STATE OF CA WARNING: This product and the fuels used to operate this product (liquid propane or natural gas), and the combustion of such fuels, can expose you to chemicals including benzene, which is known to the State of California to cause cancer and reproductive harm. For more information go to: www.P65Warnings.ca.gov. Various safety icons appear throughout this installation manual. Please familiarize yourself with the icons making sure you understand the serious consequences that may occur if ignored or of handling the products inappropriately. This indicates additional instructions that you should consider during the installation. This indicates something that you must never do. This designates a danger of risk of fire or damage to property. This indicates danger of serious bodily injury or property damage if glass is handled while still hot. CAUTION This indicates danger of serious bodily injury or property damage This indicates notes that may include reviewing warnings on other pages throughout the manual This fireplace complies with ANSI Z21.50-2019/CSA 2.22-2019 Vented Gas Fireplaces and CAN/CSA P.4.1-15. Installation must conform with local building codes or in the absence of local building codes, with the National Fuel Gas Code, ANSIZ223.1/NFPA 54 - Current Edition, or the Natural or Propane Installation Code, CSAB149.1 Page 4 Page 5INS_16400-Rev A.1 ENLIGHT SINGLE-SIDED 2 - COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purpos- es, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS At time of installation of side wall horizontally vented gas fueled equipment, the installing plumber or gas-fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gas-fitter shall observe that a battery operated or hard wired carbon monoxide detector is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed. APPROVED CARBON MONOXIDE DETECTORS Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print no less the one-half inch (1/2) in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”. INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08 (2) (a) 1 through 4. EXEMPTIONS The following equipment is exempt from 248 CMR 5.08 (2) (a) 1 through 4:The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. MANUFACTURES REQUIREMENTS GAS EQUIPMENT VENTING SYSTEM PROVIDED When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: Detailed instructions for the installation of the venting system design or the venting system components; and a complete parts list for the venting system design or venting system. MANUFACTURES REQUIREMENTS GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED When the manufacturer of Product Approved side wall horizontally vented gas equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer: The referenced “special venting systems” instructions shall be included with the appliance or equipment installation instructions and; the “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed Installation instructions. A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. NOTE: THE FOLLOWING REQUIREMENTS REFERENCE VARIOUS MASSACHUSETTS AND NATIONAL CODES NOT CONTAINED IN THIS MANUAL. INS_CUST UL REV EPage 6 Single-Sided DIMENSIONS: INCHES [MILLIMETERS] Glass Height Model #B-VENT FLUE AIR INTAKE COLLAR Finishing Width Finishing Height Height To Top Trm Overall Height Center Of Vent Depth Overall Width Diameter Diameter A B C D E F G 20" 3SS-20GL 8"10"38-3/16 [970]20 [508}38 [1,067]46 [1,168]20-7/8 [530]24-1/32 [610]41-3/4 [1,065] 4SS-20GL 8"10"50-3/16 [1,275]20 [508}38 [1,067]46 [1,168]26-7/8 [683]24-1/32 [610]53-3/4 [1,365] 5SS-20GL 8"10"62-3/16 [1,580]20 [508}38 [1,067]46 [1,168]32-7/8 [835]24-1/32 [610]65-3/4 1,670] 6SS-20GL 10"10"74-3/16 [1,884]20 [508}38 [1,067]46 [1,168]38-7/8 [987]24-1/32 [610]77-3/4 [1,975] 7SS-20GL 10"10"86-3/16 [2,189]20 [508}38 [1,067]46 [1,168]44-7/8 [1,140]24-1/32 [610]89-3/4 [2,280] 8SS-20GL 10"12"98-3/16 [2,494]20 [508}40 [1,016]52 [1,321]50-7/8 [1,292]24-1/32 [610]101-3/4 [2,584] 24" 3SS-24GL 8"10"38-3/16 [970]24 [610]42 [1,067]50 [1,270]20-7/8 [530]24-1/32 [610]41-3/4 [1,065] 4SS-24GL 8”10”50-3/16 [1,275]24 [610]42 [1,067]50 [1,270]26-7/8 [683]24-1/32 [610]53-3/4 [1,365] 5SS-24GL 8”10”62-3/16 [1,580]24 [610]42 [1,067]50 [1,270]32-7/8 [835]24-1/32 [610]65-3/4 [1,670] 6SS-24GL 10”10”74-3/16 [1,884]24 [610]42 [1,067]50 [1,270]38-7/8 [987]24-1/32 [610]77-3/4 [1,975] 7SS-24GL 10”10”86-3/16 [2,189]24 [610]42 [1,067]50 [1,270]44-7/8 [1,140]24-1/32 [610]89-3/4 [2,280] 8SS-24GL 10"12"98-3/16 [2,494]24 [610]44 [1,118]56 [1,422]50-7/8 [1,292]24-1/32 [610]101-3/4 [2,584] 30" 3SS-30GL 8"10"38-3/16 [970]30 [762]48 [1,219]56 [1,422]20-7/8 [530]24-1/32 [610]41-3/4 [1,065] 4SS-30GL 8"10"50-3/16 [1,275]30 [762]48 [1,219]56 [1,422]26-7/8 [683]24-1/32 [610]53-3/4 [1,365] 5SS-30GL 8"10"62-3/16" [1,580]30 [762]48 [1,219]56 [1,422]32-7/8 [835]24-1/32 [610]65-3/4 [1,670] 6SS-30GL 10"10"74-3/16 [1,884]30 [762]48 [1,219]56 [1,422]38-7/8 [987]24-1/32 [610]77-3/4 [1,975] 7SS-30GL 10"10"86-3/16 [2,189]30 [762]48 [1,219]56 [1,422]44-7/8 [1,140]24-1/32 [610]89-3/4 [2,280] 8SS-30GL 10"12"98-3/16 [2,494]30 [762]50 [1,270]62 [1,574]50-7/8 [1,292]24-1/32 [610]101-3/4 [2,584] 36" 3SS-36GL 8"10"38-3/16 [970]36 [914]54 [1,372]62 [1,575]20-7/8 [530]24-1/32 [610]41-3/4 [1,065] 4SS-36GL 8"10"50-3/16 [1,275]36 [914]54 [1,372]62 [1,575]26-7/8 [683]24-1/32 [610]53-3/4 [1,365] 5SS-36GL 8"10"62-3/16 [1,580]36 [914]54 [1,372]62 [1,575]32-7/8 [835]24-1/32 [610]65-3/4 [1,670] 6SS-36GL 10"10"74-3/16 [1,884]36 [914]54 [1,372]62 [1,575]38-7/8 [987]24-1/32 [610]77-3/4 [1,975] 7SS-36GL 10"10"86-3/16 [2,189]36 [914]54 [1,372]62 [1,575]44-7/8 [1,140] 24-1/32 [610]89-3/4 [2,280] 8SS-36GL 10"12"98-3/16 [2,494]36 [914]56 [1,422]68 [1,727]50-7/8 [1,292]24-1/32 [610]101-3/4 [2,584] 48" 3SS-48GL 8"10"38-3/16 [970]48 [1,219]66 [1,676]74 [1,880]20-7/8 [530]24-1/32 [610]41-3/4 [1,065] 4SS-48GL 8"10"50-3/16 [1,275]48 [1,219]66 [1,676]74 [1,880]26-7/8 [683]24-1/32 [610]53-3/4 [1,365] 5SS-48GL 8"10"62-3/16 [1,580] 48 [1,219]66 [1,676]74 [1,880]32-7/8 [835]24-1/32 [610]65-3/4 [1,670] 6SS-48GL 10"10"74-3/16 [1,884]48 [1,219]66 [1,676]74 [1,880]38-7/8 [987]24-1/32 [610]77-3/4 [1,975] 7SS-48GL 10"10"86-3/16 [2,189]48 [1,219]66 [1,676]74 [1,880]44-7/8 [1,140] 24-1/32 [610]89-3/4 [2,280] 8SS-48GL 10"12"98-3/16 [2,494]48 [1,219]68 [1,727]80 [2,032]50-7/8 [1,292]24-1/32 [610]101-3/4 [2,584] 60" 3SS-60GL 8"10"38-3/16 [970]60 [1,524]78 [1,981]86 [2,184]20-7/8 [530]24-1/32 [610]41-3/4 [1,065] 4SS-60GL 8"10"50-3/16 [1,275]60 [1,524]78 [1,981]86 [2,184]26-7/8 [683]24-1/32 [610]53-3/4 [1,365] 5SS-60GL 8"10"62-3/16 [1,580] 60 [1,524]78 [1,981]86 [2,184]32-7/8 [835]24-1/32 [610]65-3/4 [1,670] 6SS-60GL 10"10"74-3/16 [1,884]60 [1,524]78 [1,981]86 [2,184]38-7/8 [987]24-1/32 [610]77-3/4 [1,975] 7SS-60GL 10"10"86-3/16 [2,189]60 [1,524]78 [1,981]86 [2,184]44-7/8 [1,140] 24-1/32 [610]89-3/4 [2,280] 8SS-60GL 10"12"98-3/16 [2,494]60 [1,524]80 [2,032)92 [2,336]50-7/8 [1,292]24-1/32 [610]101-3/4 [2,584] The dimensions in green are the allowable finishing width and height required to fit the glass into the fireplace. Finishing materials must not overlap onto glass. 3 - SPECIFICATIONS Page 7INS_16400-Rev A.1 ENLIGHT SINGLE-SIDED 3 - SPECIFICATIONS A. Single-Sided DIMENSIONS 12 [305] E G B-VENT F 3’-7’ 15 [381] 3 [76] B A 1 25/32 [45] RECESSED ACCESS PANEL FRONT AND REAR 8’ 17 [432] 1/2 [13] 5/8 [16] 3 [76] 1/2 [13] 5/8 [16] ACCESS PANEL 12 [305] 8’ 7-1/8 [181] 3’-7’ 6-1/8 [156] INTAKE COLLAR D C TOP VIEW FRONT VIEW LEFT SIDE VIEW RIGHT SIDE VIEW Figure 3A INS_CUST UL REV EPage 8 1 25/32" 2 7/32" 5 13/32" 2 7/32" 2X 1 19/32" 2X 2 27/32" 2X 5 13/32" 2X 3 31/32" 2X 2 29/32" 4" 3" 2X 7 15/32" 2X 8 23/32" 6X 7/8 6X 1 3/32 1 11/16" 3 27/32" 11 3/4" 1 1/2" 2 3/4" 3 7/32" 1 1/2" 11 1/8" 1 1/2" 2 3/4" ELECTRIC 3” GAS 3” GAS ELECTRIC 3” GAS ELECTRIC ELECTRIC GAS BACK SIDE VIEW PILOT SIDE VIEW FRONT VIEW BOTTOM VIEW 3 - SPECIFICATIONS B.1 GAS & ELECTRIC ACCESS LOCATIONS (3', 4', 5', 6' & 7') Figure 3B.1 Page 9INS_16400-Rev A.1 ENLIGHT SINGLE-SIDED 2 5/16" 2 7/32" 6 1/16" 2 7/32" 2X 1 19/32" 2X 2 27/32" 3" GAS 2X 5 13/32" 2X 3 31/32" 2X 2 29/32" 4" 3" 2X 7 15/32" 2X 8 23/32" 6X 7/8 6X 1 3/32 1 11/16" 3 27/32" 11 3/4" 1 1/2" 2 3/4" 3" GAS 3 7/32" 1 1/2" 11 1/8" 1 1/2" 2 3/4" 3" GAS BACK SIDE VIEW PILOT SIDE VIEW FRONT VIEW BOTTOM VIEW ELECTRIC ELECTRIC ELECTRIC ELECTRIC GAS 3 - SPECIFICATIONS B.2 GAS & ELECTRIC ACCESS LOCATIONS (8') Figure 3B.2 INS_CUST UL REV EPage 10 3 - SPECIFICATIONS WARNING: NON-COMBUSTIBLE ZONE: USE ONLY NON-COMBUSTIBLE MATERIAL IN THIS AREA FOR ENTIRE WIDTH OF FIREPLACE. DO NOT USE WOOD, SHEETROCK, ETC., IN THIS ZONE. NOTE: OTHER CLEARANCES APPLY. ALL CLEARANCES MUST BE MAINTAINED. Refer to Section 4 (Framing), Section 5 (Non-combustible Zone) and Section 10 (Finishing) for more information. C. SPECIFICATIONS Model #DESCRIPTION B-VENT OA REG PV IN-LINE PV BTU’S NG ORIFICE Propane ORIFICE 3'ANY HEIGHT 8"10"RS12 RSIF160 40,000 (2X) #43 (2X) #55 4'ANY HEIGHT 8”10”RS12 RSIF160 60,000 (3X) #43 (3X) #55 5'ANY HEIGHT 8”10”RS12 RSIF160 80,000 (4X) #43 (4X) #55 6'ANY HEIGHT 10”10”RS14 RSIF180 100,000 (5X) #43 (5X) #55 7'ANY HEIGHT 10”10”RS14 RSIF180 120,000 (6X) #43 (6X) #55 8'ANY HEIGHT 10"12"RS14 RSIF180 140,000 (7X) #43 (7X) #55 D. INSTALLATION OVERVIEW 1. Frame should be built after the fireplace is installed or extra clearance must be planned for at the intake collar. Framing must allow for vent installation. 2. If masonry (optional) will be used, prepare foundation for the masonry load. A lintel is required to support the added weight above the fireplace. 3. Install hearth if desired. 4. Insert fireplace into framing. 5. Double check clearances to combustibles. 6. Complete gas line installation. 7. Complete electrical hook-up. 8. Complete venting installation. 9. Install facing material, mantel or cabinetry. 10. Install glass media/natural stone, and any interior options including mirrors and/or driftwood log set. 11. Verify proper operation of fireplace and all components. E. PLACEMENT CLEARANCE REQUIREMENTS • This fireplace must be installed on a level surface capable of supporting the fireplace and venting. • Fireplace must be placed directly on wood or non-combustible surface (not linoleum or carpet) extending entire depth and width of fireplace. • This fireplace may be installed in a bedroom. NOTE: The qualified installer should follow the procedure best suited for the installation. Page 11INS_16400-Rev A.1 ENLIGHT SINGLE-SIDED 3 - SPECIFICATIONS F. CLEARANCES From unit left & right sides 1"25mm To flooring under fireplace 0 0 Unit top to ceiling 6"152mm Unit side to adjacent sidewall 1"25mm X3 1/2” [13] Hood Standoffs Refer to Section 5 (Non-Combustible Zone) for more information. CLEARANCES SHOWN ARE MINIMUM TO COMBUSTIBLES NON-COMBUSTIBLE FRAMING AND FINISHING MATERIALS ALLOWED RIGHT UP TO THE FIREPLACE. X4 6” [152] To p Standoffs; shipped flat. Refer to Section 3 (Prepare The Fireplace) for assembly instructions. X4 6” [152] Top Standoffs Minimum distance recommended from front of appliance for service access. 1/2” [13] 1/2” [13] 1” [25] 24” [610] 1” [25] 1” [25] 6” [152] NO COMBUSTIBLE MATERIALS WITHIN 1” [25] OF THE SIDES AND BACK OF THE FIREPLACE 1” [25] NO COMBUSTIBLE FRAMING MATERIALS WITHIN 1” [25] OF THE SIDES AND BACK OF THE FIREPLACE. This does not include finishing materials or perpendicular wall intended to cover the face/trim. Combustible Framing Can be a recess and/or combustible perpendicular wall extending past the face of the fireplace. Refer to Section 3 (Specifications - Single Sided Dimensions) for more measurements. 1” [25] 1/2” [13] Top Black Trim Bottom Black Trim OTHER CLEARANCE NOTES: No combustible material within 6” [152] of the top of the fireplace. No combustible material within 1 [25] around the B-Vent flue. Combustible finishing materials may cover the 3” [76] top and bottom black trim. Do not overlap glass. Combustible framing allowed right up to the fireplace below the viewing area only. A combustible mantel may be placed at the top of the viewing area. Do not overlap glass. A combustible hearth extension may be used below the viewing area. Do not overlap glass. Do not place on carpet, vinyl or soft surfaces. Figure 3F INS_CUST UL REV EPage 12 4 - PREPARE THE FIREPLACE CAUTION: FIREPLACE IS NOT LOAD-BEARING. NOTE: OTHER CLEARANCES APPLY. ALL CLEARANCES MUST BE MAINTAINED. A. STANDOFF INSTALLATION STEP 1: Refer to Figure 4A.1 The two (2) standoffs will be shipped in a flat state placed on the firebox top. Locate the standoffs and loosen the screws holding them in place. Figure 4A.1 Figure 4A.2 Figure 4A.3 Placement of the standoffs and nailing tabs. LOOSEN SCREW AND FOLD STANDOFF STEP 2: Refer to Figure 4A.2 Fold the center of the standoff up and both ends out at the perforated lines. Using Figure 4A.2 for reference, locate the second pre-installed screw on the firebox top at each standoff location. Remove the screw, pivot the folded standoff into location and re-install the screw to secure the standoff. Tighten up the screw that was loosened in Step 1. PIVOT FOLDED STANDOFF AND SECURE LOOSENED SCREW The fireplace has standoffs that are secured with two (2) screws each (left and right sides of top). The fireplace has nailing tabs that are secured with two (2) screws each (left and right sides of fireplace). STANDOFFS NAILING TABS REMOVE SECOND SCREW Page 13INS_16400-Rev A.1 ENLIGHT SINGLE-SIDED 4 - PREPARE THE FIREPLACE B. NAILING TABS STEP 1: Refer to Figure 4B.1 The four (4) nailing tabs will be shipped in a flat state placed on the firebox sides. Locate the nailing tabs and remove the screws holding them in place. STEP 2: Refer to Figure 4B.2 Bend the two (2) small tabs out on each nailing tabs at the perforated lines. Using Figure 4A.3 for reference, locate the pre-drilled holes on the firebox side each nailing tabs will be placed at. STEP 3: Refer to Figure 4B.3 & Figure 4B.4 Set each nailing tab in place and secure using two (2) screws each. Bend the nailing tabs out from fireplace at the remaining perforated line. The nailing tabs will ensure the 1" [25] minimum clearance is kept to combustible framing. Refer to Figure 4B.5 Depending on your installation and how you frame it out, you may not use the provided nailing tabs. Figure 4B.2Figure 4B.1 Figure 4B.4Figure 4B.4 Figure 4B.5 1" [25] Figure 4B.3 INS_CUST UL REV EPage 14 5 - FRAMING & MANTEL REQUIREMENTS IMPORTANT FRAMING NOTES: FRAMING SHOULD BE BUILT AFTER THE FIREPLACE IS INSTALLED OR EXTRA CLEARANCE MUST BE PLANNED FOR AT THE INTAKE COLLAR AND FOR THE THICKNESS OF MATERIALS USED. THE FIREPLACE IS NOT LOAD-BEARING FRAMING DIMENSIONS ASSUMING 1/2" [13] DRYWALL AND NON-COMBUSTIBLE BOARD USED. THESE DIMENSIONS REPRESENT THE FRAMING DIMENSIONS FOR COMBUSTIBLE MATERIAL. NON-COMBUSTIBLE FRAMING AND FINISHING MATERIALS MAY BE USED WITHIN THESE DIMENSIONS RIGHT UP TO THE UNIT. NO COMBUSTIBLE MATERIAL WITHIN 6" [152] OF THE TOP OF THE FIREPLACE. NO COMBUSTIBLE MATERIAL WITHIN 1" [25] OF THE SIDES, BACK AND FRONT OF THE FIREPLACE. COMBUSTIBLE MATERIAL SHALL NOT BE PLACED DIRECTLY ON THE FACE OF THE FIREPLACE, TOP AND SIDES. SEE SECTION 5 (NON-COMBUSTIBLE ZONE) AND SECTION 10 (FINISHING) FOR DETAILS REGARDING 1/2" [25] STANDOFFS. STEEL SURFACE MAY BE COVERED WITH NON-COMBUSTIBLE FINISHING MATERIAL. 1" CLEARANCE TO THE B-VENT MUST BE MAINTAINED. NOTE: Framing dimensions should allow for wall covering thickness and fireplace facing materials. When using a hearth, adjust rough opening size as necessary to maintain at least minimum clearance requirements. If masonry is to be used (optional), prepare the necessary foundation for the masonry load. When masonry construction is being used, a lintel must be used over top of fireplace to support the added weight. Build hearth to desired size and height. If a hearth extension is desired, combustible material may be used. CAUTION: Install fireplace on metal, concrete or hard wood surface extending the full width and depth of fireplace. CAUTION: Vent cap location must be in compliance with guidelines in Section 8 (Venting) of this manual. NOTE: DO NOT PIERCE ANY OF THE BLACK PAINTED SURFACES WITH SCREWS, RIVETS, ETC. THIS INCLUDES THE 3" [76] BLACK TOP AND BOTTOM GLASS TRIM AND ANY PAINTED SIDES ADJACENT TO THE GLASS. NOTE: REFER TO DIMENSIONS SECTION FOR ALLOWABLE FINISHING DIMENSIONS REQUIRED TO FIT THE GLASS PANELS INTO THE FIREPLACE. FINISHING MATERIALS MUST NOT OVERLAP THE DIMENSIONS HIGHLIGHTED IN GREEN IN SECTION 2 (DIMENSIONS). NEVER COVER THE GLASS WITH FINISHING MATERIALS. Page 15INS_16400-Rev A.1 ENLIGHT SINGLE-SIDED X3 1/2” [13] Hood Standoffs Refer to Section 5 (Non-Combustible Zone) for more information. 6” [152] B A MINIMUM NON-COMBUSTIBLE ZONE OPEN AIR SPACE FRAMING DIMENSIONS ASSUME 1/2” COMBUSTIBLE OR NON-COMBUSTIBLE BACKING MATERIAL USED FOR EASE OF AT TA CHMENT 1/2” [13] Hood Standoffs 6” [152] C MINIMUM NON-COMBUSTIBLE ZONE OPEN AIR SPACE Figure 5.A1 Front View Figure 5.A2 Right Side View A .SINGLE-SIDED FRAMING DIMENSIONS 5 - FRAMING & MANTEL REQUIREMENTS Glass Height MODEL FRAMING Width FRAMING Height FRAMING Depth 20" 3SS-20GL 43-3/4 [1,111]52 [1,321]25-1/32 [636] 4SS-20GL 55-3/4 [1,416]52 [1,321]25-1/32 [636] 5SS-20GL 67-3/4 [1,721]52 [1,321]25-1/32 [636] 6SS-20GL 79-3/4 [2,026]52 [1,321]25-1/32 [636] 7SS-20GL 91-3/4 [2,330]52 [1,321]25-1/32 [636] 8SS-20GL 103-3/4 [2,635 58 [1,473]25-1/32 [636] 24" 3SS-24GL 43-3/4 [1,111]56 [1,422]25-1/32 [636] 4SS-24GL 55-3/4 [1,416]56 [1,422]25-1/32 [636] 5SS-24GL 67-3/4 [1,721]56 [1,422]25-1/32 [636] 6SS-24GL 79-3/4 [2,026]56 [1,422]25-1/32 [636] 7SS-24GL 91-3/4 [2,330] 56 [1,422]25-1/32 [636] 8SS-24GL 103-3/4 [2,635 62 [1,574]25-1/32 [636] 30" 3SS-30GL 43-3/4 [1,111]62 [1,574]25-1/32 [636] 4SS-30GL 55-3/4 [1,416]62 [1,574]25-1/32 [636] 5SS-30GL 67-3/4 [1,721]62 [1,574]25-1/32 [636] 6SS-30GL 79-3/4 [2,026]62 [1,574]25-1/32 [636] 7SS-30GL 91-3/4 [2,330]62 [1,574]25-1/32 [636] 8SS-30GL 103-3/4 [2,635 68 [1,727]25-1/32 [636] 36" 3SS-36GL 43-3/4 [1,111]68 [1,727]25-1/32 [636] 4SS-36GL 55-3/4 [1,416]68 [1,727]25-1/32 [636] 5SS-36GL 67-3/4 [1,721]68 [1,727]25-1/32 [636] 6SS-36GL 79-3/4 [2,026]68 [1,727]25-1/32 [636] 7SS-36GL 91-3/4 [2,330]68 [1,727]25-1/32 [636] 8SS-36GL 103-3/4 [2,635 74 [1,880]25-1/32 [636] 48" 3SS-48GL 43-3/4 [1,111]80 [2,032)25-1/32 [636] 4SS-48GL 55-3/4 [1,416]80 [2,032)25-1/32 [636] 5SS-48GL 67-3/4 [1,721]80 [2,032)25-1/32 [636] 6SS-48GL 79-3/4 [2,026]80 [2,032)25-1/32 [636] 7SS-48GL 91-3/4 [2,330]80 [2,032)25-1/32 [636] 8SS-48GL 103-3/4 [2,635 86 [2,184]25-1/32 [636] 60" 3SS-60GL 43-3/4 [1,111]92 [2,336]25-1/32 [636] 4SS-60GL 55-3/4 [1,416]92 [2,336]25-1/32 [636] 5SS-60GL 67-3/4 [1,721]92 [2,336]25-1/32 [636] 6SS-60GL 79-3/4 [2,026]92 [2,336]25-1/32 [636] 7SS-60GL 91-3/4 [2,330]92 [2,336]25-1/32 [636] 8SS-60GL 103-3/4 [2,635 98 [2,489]25-1/32 [636] Refer to Section 5 (Non-combustible Zone) for more information on the 1/2" [13] clearance standoffs. INS_CUST UL REV EPage 16 5 - FRAMING & MANTEL REQUIREMENTS B.1 NON-COMBUSTIBLE ZONE - USING THE PROVIDED 1/2" STANDOFFS FINISHING HEIGHT BOTTOM 3” [76] TRIM COMBUSTIBLE MANTEL COMBUSTIBLE HEARTH COMBUSTIBLE FACING MATERIAL SINGLE SIDED EXAMPLE: RIGHT SIDE VIEW APPLIES TO BOTH SIDES AND ENDS IF USING A MULTI-SIDED FIREPLACE TOP TRIM TOP OF FIREPLACE TOP OF TRIM 1/2” [13] CLEARANCE TO COMBUSTIBLES ON SURFACE The fireplace ships with standoffs in place to ensure a 1/2” clearance to combustibles is maintained on the surface. COMBUSTIBLE OR NON-COMBUSTIBLE BACKING MATERIAL (I.E. SHEETROCK) COMBUSTIBLE OR NON-COMBUSTIBLE MATERIAL 1/2” [13] STANDOFFS 3” [76] 6” [152 mm] MINIMUM NON-COMBUSTIBLE ZONE OPEN AIR SPACE COMBUSTIBLE FRAMING 6” [152] 3’-7’ 8” [203] 3’-7’ 14” [356] 8’ 18” [457] 6” [152] =[mm] 8’ 12” [305] Figure 5B.1NOTE: Refer to Section 11 (Finishing The Wall) for more information. 1/2" [12.7mm] Standoff The fireplace has standoffs installed on the front of the fireplace standard from the factory. They are located on the upper left, center and right front of the fireplace and are to ensure that the 1/2" [12.7mm] required clearance to combustibles on the surface of the fireplace is maintained. If the standoffs are removed, only non-combustible material can be installed against the surface of the fireplace such as a non-combustible backer cement board. 1/2” [12.7mm] minimum thickness must be used in the space* between the top of the 3’’ trim to the combustible framing the full width of the fireplace. The space* includes a 7” [178mm] minimum above the top of the fireplace that is recommended for ease of attachment. *= 15" [381] for 3'-7' units and 19" [483] for 8' units. Refer to Figure 5B.1 below for a standard installation using the provided 1/2"standoffs. Refer to Figure 5B.2 for requirements when not using the provided 1/2" standoffs. WARNING! Risk of Fire Comply with all the minimum clearances as specified. Note About Mantel Depth: There are no minimum or maximum depth requirements for the mantel. Notes About TV Placement: A mantel is not required if you are placing a TV above the opening. No minimum clearance required for a TV above the fireplace opening. Page 17INS_16400-Rev A.1 ENLIGHT SINGLE-SIDED 5 - FRAMING & MANTEL REQUIREMENTS B.2 NON-COMBUSTIBLE ZONE - NOT USING THE PROVIDED 1/2" STANDOFFS FINISHING HEIGHT BOTTOM 3” [76] TRIM COMBUSTIBLE MANTEL COMBUSTIBLE HEARTH COMBUSTIBLE FACING MATERIAL 7” [178] ABOVE TOP OF FIREPLACE COMBUSTIBLE OR NON-COMBUSTIBLE BACKING MATERIAL (I.E. SHEETROCK) COMBUSTIBLE OR NON-COMBUSTIBLE MATERIAL SINGLE SIDED EXAMPLE: RIGHT SIDE VIEW APPLIES TO BOTH SIDES AND ENDS IF USING A MULTI-SIDED FIREPLACE 1/2” [13] CLEARANCE TO COMBUSTIBLES ON SURFACE The fireplace ships with standoffs in place to ensure a 1/2” [13] clearance to combustibles is maintained on the surface. If the standoffs are removed, only non-combustible material can be installed against the surface. 1/2” [12.7mm] minimum thickness must be used in the space* between the top of the 3’’ trim to the combustible framing the full width of the fireplace. The space* includes a 7” [178mm] minimum above the top of the fireplace that is recommended for ease of attachment. *= 15" [381] for 3'-7' units and 19" [483] for 8' units. 6” [152] MINIMUM NON-COMBUSTIBLE ZONE OPEN AIR SPACE TOP TRIM TOP OF TRIM 3” [76] * COMBUSTIBLE FRAMING =[mm] 6” [152] 3’-7’ 14” [356] 8’ 18” [457] 3’-7’ 8” [203] 8’ 12” [305] Figure 5B.2 The fireplace has standoffs installed on the front of the fireplace standard from the factory. They are located on the left, center and right front hood of the fireplace and are to ensure that the 1/2" [12.7mm] required clearance to combustibles on the surface of the fireplace is maintained. If the standoffs are removed, only non-combustible material can be installed against the surface of the fireplace such as a non-combustible backer cement board. 1/2” [12.7mm] minimum thickness must be used in the space* between the top of the 3’’ trim to the combustible framing the full width of the fireplace. The space* includes a 7” [178mm] minimum above the top of the fireplace that is recommended for ease of attachment. *= 15" [381] for 3'-7' units and 19" [483] for 8' units. Refer to Figure 5B.2 below for requirements when not using the provided 1/2" standoffs. Refer to Figure 5B.1 for a standard installation using the provided 1/2" standoffs. 1/2" [12.7mm] Standoff NOTE: Refer to Section 11 (Finishing The Wall) for more information. WARNING! Risk of Fire Comply with all the minimum clearances as specified. Note About Mantel Depth: There are no minimum or maximum depth requirements for the mantel. Notes About TV Placement: A mantel is not required if you are placing a TV above the opening. No minimum clearance required for a TV above the fireplace opening. INS_CUST UL REV EPage 18 6 - GLASS FRAME ASSEMBLY Upper Groove Quality Suction Cup Lower Groove A. GLASS FRAME ASSEMBLY IDENTIFICATION Figure 6A CAUTION: TO PREVENT GLASS FRAME ASSEMBLY FROM FALLING FROM FIREPLACE AND BECOMING DAMAGED, FOLLOW THE INSTRUCTIONS EXACTLY WHEN REMOVING AND INSTALLING GLASS FRAME ASSEMBLY. STOP: DO NOT OPERATE THIS FIREPLACE WITH THE GLASS REMOVED, CRACKED OR BROKEN. REPLACEMENT OF GLASS ASSEMBLY SHOULD BE DONE BY A LICENSED OR QUALIFIED SERVICE PERSON. WARNING: DO NOT REMOVE GLASS ASSEMBLY WHEN HOT!!!! NOTE: GLASS REMOVAL AND INSTALLATION MUST BE PERFORMED WITH TWO PEOPLE. NOTE: Glass must be removed using quality suction cups. DO NOT attempt to remove the glass without using proper suction cups. LOWER FILLER STRIP SITS OVER GLASS CLIPSLOWER FILLER STRIP SITS OVER GLASS CLIPS GLASS CLIPGLASS CLIP GLASSGLASS Figure 6B.1 NOTE: IN CASE OF CHIPPED OR BROKEN GLASS Due to the size and sensitivity of shipping the glass separately, it is best to have the replacement glass cut locally if needed. Have your local dealer assist you with contacting Stellar by Heat&Glo directly to get the proper glass specifications. Page 19INS_16400-Rev A.1 ENLIGHT SINGLE-SIDED C. REMOVE GLASS FRAME ASSEMBLY B. INSTALL GLASS FRAME ASSEMBLY 1. Apply the suction cups to the outer glass panel following the instructions included with the suction cups. 2. Gently lift the glass until the bottom edge is clear of the groove it sits in. 3. Bring the bottom edge of the glass towards you while lowering it to disengage it from the top groove. 4. Sit the glass on a padded surface to protect it. IMPORTANT: Protect the glass's edges. 5. Remove the lower trim piece that sits between the layer of glass. 6. Remove the inner trim vertical pieces. 7. Using the suction cups, remove the inner glass in the same manner. Refer to Section 6 (Glass Frame Assembly Identification Figures 6A & 6B.1) when installing and removing the glass frame assembly. 6 - GLASS FRAME ASSEMBLY IMPORTANT: PLASTIC GLASS EDGE PROTECTORS The fireplace is shipped with a plastic edge protector on the outer pane of glass only. See Figure 6B.2 Inner Glass 1. Unwrap the panes of glass carefully making sure to protect the edges. 2. Apply the suction cups to the inner glass assembly, following instructions included with the suction cups. 3. Lift the glass into place. The top edge slips into the top groove; lift into the groove until the bottom is clear of the bottom trim. Slide the glass down into the inner bottom grove. See Figure 6A 4. Push vertical glass trim into place on each side. See Figure 6B.3 5. Place the long horizontal trim piece between the lower glass clips. Slide back against the vertical trim piece. See Figure 6B.3 and Figure 6B.4. Outer Glass 6. Apply the suction cups to the outer unframed glass and lift it into place in the same manner as the inner glass. Figure 6B.3 - Vertical Trim Piece Figure 6B.4 - Horizontal Trim Piece Figure 6B.2 - Outer Glass Edge Protector Top/Bottom Glass Pane U-Shaped Edge Protector WARNING: RISK OF INJURY! DO NOT remove glass until unit is cooled to room temperature. Glass breakage could occur. INS_CUST UL REV EPage 20 7 - GAS LINE SPECIFICATIONS GAS LINE CONNECTION Propane NG MINIMUM INLET GAS PRESSURE 11.0 inches W.C. (recommended) 7.0 inches W.C. (recommended) MAXIMUM INLET GAS PRESSURE 14.0 inches W.C.10.0 inches W.C. MANIFOLD PRESSURE (HI)10.0 inches W.C.3.5 inches W.C. ORIFICE SIZE See Specifications Chart in Section 2.C See Specifications Chart in Section 2.C INPUT BTU/HR See Specifications Chart in Section 2.C See Specifications Chart in Section 2.C This fireplace is manufactured for use with Natural Gas or Propane. CAUTION: Installation of the gas line must only be done by a qualified person in accordance with local building codes, if any. If not, follow ANSI 223.1. NOTE: The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ½ psi. NOTE: The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas line at test pressures equal to or less than ½ psi (3.5 kPa). NOTE: For high altitude installations, consult Stellar by Heat&Glo directly for proper rating methods. Figure 7 1/2” Gas Supply1/2" Gas Supply 3'-7' 3/8" Gas Supply 8'ADDITIONAL INFORMATION IN SECTION 2.B (GAS & ELECTRIC ACCESS LOCATIONS) Gas Valve Ball Valve NOTE: Have the gas supply line installed in accordance with local codes. If not, follar ANSI Z223.1. Installation should be done by a qualified installer approved and/or licensed as required by the locality. In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter. NOTE: A listed (and Commonwealth of Massachusetts approved) 1/2 in. [13] T-handle manual shut-off ball valve and flexible connector are connected to the 1/2" [13] control valve inlet. Page 21INS_16400-Rev A.1 ENLIGHT SINGLE-SIDED Figure 7 CAUTION: Consult the local and national installation codes to assure adequate combustion and ventilation air is available. NOTE: Flame height and appearance will vary depending upon venting configuration and type of fuel used. Venting requirements apply to both Natural and Propane gas. STOP: MAINTAIN ALL CLEARANCES AS STATED IN THIS INSTALLATION MANUAL. 8 - VENTING A. APPROVED VENTING Model #DESCRIPTION B-VENT OUTSIDE AIR STANDARD POWERVENT IN-LINE POWERVENTV 3'ANY HEIGHT 8"10"RS12 RSIF160 4'ANY HEIGHT 8”10”RS12 RSIF160 5'ANY HEIGHT 8”10”RS12 RSIF160 6'ANY HEIGHT 10”10”RS14 RSIF180 7'ANY HEIGHT 10”10”RS14 RSIF180 8'ANY HEIGHT 10"12"RS14 RSIF180 B. POWERVENT SUPPLY VOLTAGE POWERVENT MODEL NUMBER VAC AMP H/P RS12 (3', 4', & 5' Models)120 1.2 1/9 RS14 (6', 7' & 8' Models)120 1.4 1/7 RSIF160 (3', 4', & 5' Models)120 2.9 3/7 RSIF180 (6', 7' & 8' Models)120 5.3 13/16 C. SYSTEM SUPPLY VOLTAGE POWERVENT MODEL NUMBER VAC AMPS RS12 (3', 4', & 5' Models)120 3.2 RS14 (6', 7' & 8' Models)120 3.4 RSIF160 (3', 4', & 5' Models)120 4.9 RSIF180 (6', 7' & 8' Models)120 7.3 Figure 8A *Amperage listed is the maximum required for the appliance with all options. Refer to the vent systems manufacturer's installation manual for complete installation instructions. Installation must conform with the venting requirements and restrictions as outlined in this manual. SEE CHART ABOVE FOR SIZE diameter B-Type Venting that must be used. UL/CSA approved B-Vent only. DO NOT decrease the vent size. Vent runs are approved for up to 110 feet with quantity of eleven 90 degree elbows. Vent runs may also contain a downward component. The downward component may be a maximum of 6 feet plus the distance to the center line of the elbow. See Figure 8A.1. This will be about 87" for 8" diameter pipe and 92" for 10" diameter pipe. Due to natural buoyancy of flue gas products, venting downward increases restriction. Every inch of vertical drop counts as triple inches subtracted off the total vent run. Example: a maximum drop of 92" means the total allowed vent run is decreased by 276" (23') Once a downward component has been utilized, the vent cannot go upwards again, Moisture may get trapped in the vent pipe. Important: Be sure to do your own calculations based on the center line dimension given from the pipe manufacture you are using for your installation. NOTE: All pipe and elbow joints must be sealed. This includes the longitudinal seam on the pipe. High Temp RTV Silicone and/or foil tape MUST be used on each joint/seam. Failure to do so may cause lack of vacuum and may not trigger the vacuum switch. INS_CUST UL REV EPage 22 8 - VENTING Available Power Venting A power vent (RS12 & RS14) is approved for use with this appliance. It is crucial that all B-Vent pipe and elbow joints, and the longitudinal seam are sealed using a high temperature RTV Silicone and/or foil tape. MODEL RS12 RS14 Fan Type Axial vane Axial vane Motor Type Totally enclosed, vari- able speed, Class H Totally enclosed, variable speed, Class H Voltage (VAC)1 x 120 1 x 120 RPM 1600 1600 CFM 950 1400 Amperage (Amps)1.2 1.4 Motor Output HP (kW)1/9 (0.08)1/7 (0.1) Weight lbs (kg)37 (17) 47 (21) Dimension A in. (mm)11.5 (292)13.1 (334) Dimension B x B in.(mm)14.3 (364)16.6 (422) Dimension C in. (mm)13.5 (344)15.5 (395) Dimension D in. (mm)3.3 (85)3.9 (100) Dimension E in. (mm)11.6 (294)13.5 (342) Temperature Rating-Intermittent 575 °F / 300 °C 575 °F / 300 °C Temperature Rating-Continuous 482 °F / 250 °C 482 °F / 250 °C Figure 8D.2 HOLE SPACING 13-1/4 IN. 337 mm INSIDE FLANGE 14-1/2 IN. 368 mm HOLE DIAMETER 3/8 IN. 10 mm HOLE DIAMETER 3/8 IN. 10 mm HOLE SPACING 14-11/16 IN. 373 mm INSIDE FLANGE 17-1/8 IN. 435 mm Figure 8E.3 8 Inch Chimney Collar Dimensions (RS12)Figure 8E.4 10 Inch Chimney Collar Dimensions (RS14) Chimney Collar Dimensions A chimney collar is included for use with the RS12 and RS14. The chimney collar is used to attach the RS power vent. Figures 8A.3 and 8A.4 show the dimensions of the chimney collar. D. RS SERIES POWERVENT SPECIFICATIONS E. CHIMNEY COLLAR DIMENSIONS Page 23INS_16400-Rev A.1 ENLIGHT SINGLE-SIDED 8 - VENTING Available In-Line Power Venting An in-line power vent (RSIF160 or RSIF180 is approved for use with this appliance. It is crucial that all B-Vent pipe and elbow joints, and the longitudi- nal seam are sealed using a high temperature RTV Silicone and/or foil tape. 2.37 in. (60 mm) E C E D G K B A J D R Figure 8F.5 MODEL RSIF160 RSIF180 Fan Type Centrifugal Impeller (F-Wheel) Centrifugal Impeller (F-Wheel) Motor Type TEFC TEFC Voltage (VAC)1 x 120 1 x 120 Amperage Amps 2.9 5.3 Motor Output hp (kW)3/7 (.32)13/16 (.61) RPM 1600 1600 Weight lbs (kg)38 (17) 60 (27) Duct Connection (E) in. (mm)8 ( 203)8 (203) Dimension A in. (mm)14.57 (370)16.15 (410) Dimension B in. (mm)12.60 (320)13.98 (355) Dimension C in. (mm)9.26 (235)9.26 (235) Dimension D in. (mm)5.52 (140)7.68 (195) Dimension E in. (mm)7.9 (200)7.9 (200) Dimension G in. (mm)15.75 (400)15.75 (400) Dimension H in. (mm)7.10 (180)7.88 (200) Dimension J in. (mm)8.27 (210)9.26 (235) Dimension K in. (mm)5.12 (130)5.12 (130) Dimension R in. (mm)14.57 (370)16.15 (410) Optional Universal Exhaust and Outdoor Air-Intake Louver information found in Section 9 (Venting Options) F. RSIF SERIES POWERVENT SPECIFICATIONS INS_CUST UL REV EPage 24 D. IN-LINE POWERVENT PREPARATIONSG. IN-LINE POWERVENT PREPARATIONS- RSIF 180 Figure 8G.3 Silhouette Circle on Intake SILHOUETTE CIRCLESILHOUETTE CIRCLE Figure 8G.2 Ten Inch B-Vent Collar Figure 8G.1 In-Line Powervent (RSIF180) INTAKE SIDEINTAKE SIDE Perform the following steps when installing the RSIF180 on 6', 7' & 8' models. 1. Attach the provided 10 inch B-Vent collar to the intake side of the powervent. The intake side is located opposite the fan motor as shown in Figure 8G.1. The 10 inch B-Vent collar is packaged separately from the powervent. See Figure 8G.2. 2. Note the silhouette circle printed on the intake side of the powervent. The pre-drilled screw holes within the circle will be matched with the holes on the intake collar of the base plate. See Figure 8G.3. 3. Place the intake collar base plate onto the silhouette, matching up the holes as shown in Figure 8G.4. Fasten the base plate to the silhouette using five self-tapping screws. 4. Add the rope gasket included with the kit to the outlet side of the inline powervent. 5. An adapter to increase from eight inch pipe to ten inch pipe is required on the outlet side of the in-line powervent. The adapter is included in the RSIF180 kit. See Figure 8G.5. Connect the adapter directly to the eight inch outlet collar of the in-line powervent. Connect the ten inch exhaust B-Vent to the collar and continue the vent run. OUTLETOUTLET FAN MOTORFAN MOTOR Figure 8G.4 Base Plate Fastened to Intake SCREWS (5 TOTAL)SCREWS (5 TOTAL) Figure 8G.5 Page 25INS_16400-Rev A.1 ENLIGHT SINGLE-SIDED H. HORIZONTAL VENT SYSTEM CLEARANCES ALL APPROVED VENTING TOP BOTTOM SIDES HORIZONTAL 1 inch [25mm]1 inch [25mm]1 inch [25mm] I. WALL PASS-THROUGH - Follow all local codes for requirement of firestops. 8 - VENTING 8 - VENTING J. PITOT TUBE INFORMATION There is a 1/4" pitot tube mounted in the center of the flue collar and is connected to the pressure switch. (Figure 8E) This monitors the pressure in the flue and is necessary for proper operation. Take care to keep the end of the tube clean. IMPORTANT: THIS TUBE MUST NOT BE BENT, CLOGGED, REMOVED, OR ALTERED IN ANY WAY. Pitot Tube is mounted in the center of the flue collar Figure 8J INS_CUST UL REV EPage 26 K. VERTICAL TERMINATIONS • The fireplace must terminate with the included approved powered termination cap. • NO SUBSTITUTION IS ACCEPTABLE. • Carefully follow the instructions included with the approved powered termination cap. • DO NOT use an additional speed control on this powervent. • You must use the included Capacitor. 8 - VENTING L. HORIZONTAL TERMINATION VENT CAP LOCATION & CLEARANCES VENTTERMINAL AIRSUPPLYINLET AREA WHERE TERMINAL IS NOT PERMITTED Figure 8L This gas appliance must not be connected to a chimney serving any other appliance. • DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc. If necessary, extend framing so that termination kit will be exposed once building materials are installed. • Vent termination must not be located where it will become plugged by snow or other material. The flow of combustion and ventilation air must not be obstructed. LOCATION CLEARANCES: A. Above grade, veranda, porch, deck, balcony - 12 inches [305 mm]. B. Operable window or door - 12 inches [305 mm]. C. Permanently closed window* - 12 inches [305 mm] (recommended to prevent condensation on window). D. Ventilated soffit* - 24 inches [610 mm]. E. Unventilated soffit* - 12 inches [305 mm]. F. Outside corner* - 6 inches [152 mm]. G. Inside corner* to non-combustibles - 12 inches [305 mm]. Inside corner* to combustibles - 24 inches [610 mm]. H. Meter / Regulator: Not to be installed above a gas meter/regulator assembly within 3 ft. [914 mm] horizontally from the center-line of the regulator. I. Gas Service regulator vent outlet - 3 ft. [914 mm]. J. Non-mechanical air supply inlet to building or the combustion air inlet to any other appliance. US: 9” [229 mm] CANADA: 12 inches [305 mm]. K. Mechanical air supply inlet. US: 3 ft. [914 mm] above if within 10 ft. [3.05 m] horizontal. Massachusetts installations: 10 ft. [3.05 m]. CANADA: 6 ft. [1.83 m]. L. Above paved side-walk or paved driveway located on public property - 7 ft. [2.13 m]. M. Under veranda, porch, deck, or balcony [must be fully opened on a minimum of 2 sides] - Combustible - 24 inches [610 mm], Non-Combustible - 12 inches [305 mm]. N. Between two horizontal terminations - 12 inches [305 mm]. (Not shown in Figure 8I). O. Between two vertical terminations - 12 inches [305 mm]. Terminations may be same height (Not shown in Figure 8I). NOTE: A vent cannot be located directly above a side-walk or paved driveway that is located between two single family dwellings and serves both dwellings. P. Above furnace exhaust or inlet - 12 inches [305 mm]. (Not shown in Figure 8I. *Clearance must be in accordance with local installation codes & the requirements of the gas supplier. N & O: Minimum of 12 inches [305 mm] required when two exhaust termination caps are placed next to each other. Measurement must be taken from inside edge of one steel chimney adapter to the inside edge of the other steel chimney adapter. A metal divider plate with same length and height as termination cap is required to be installed between the caps. Divider plate is not required if caps are at least 24 inches [610 mm] apart, measured edge to edge. Page 27INS_16400-Rev A.1 ENLIGHT SINGLE-SIDED Inside Corner A=Combustible 24” (609.6mm) =Non-combustible 12” (304.8mm) F=Combustible 6”(152mm) =Non-combustible 6”(152mm) Balcony with perpendicular side wall Outside Corner Recessed Location Balcony with no side wall G=Combustible =Non-combustible H=Combustible =Non-combustible I=Combustible =Non-combustible 12” (305mm) C = Clearance from corner in recessed location = Combustible 24” (609.6mm) = Non-combustible 12“ (304.8mm) D = Minimum width for back wall of a recessed location = Combustible 64” (1,625.6mm) = Non-combustible 40” (1,016mm) E = Maximum depth of 48“ (1,219mm) for recessed location 24” (609.6mm) 12” (304.8mm) 24” (609.6mm) 24” (609.6mm) 12” (304.8mm) IMPORTANT: All dimensions are from the edge of the cap. Figure 8M M. HORIZONTAL TERMINATION VENT CAP LOCATION & CLEARANCES 8 - VENTING INS_CUST UL REV EPage 28 N. POWERVENT AND AIR-INTAKE PLACEMENT CLEARANCES 8 - VENTING RS SERIES POWERVENT IN-LINE POWERVENT (LOUVER 8/10) X = Intake PV = Vent 9” 9” 9” 36” Minimum Clearance Using a RS Series Powervent Intake Placed Above Vent = 36” Intake Place To Left Side, Right Side or Below Vent = 9” P.V.XX X X X = Intake PV = Vent Minimum Clearance Using an In-Line Powevent Intake Placed Below Vent = 24” Intake Place To Left Side, Right Side or Above Vent = 0” 24” 0” 0”0” Figure 8N.1 Figure 8N.2 Page 29INS_16400-Rev A.1 ENLIGHT SINGLE-SIDED O. VERTICAL VENT CAP LOCATION AND CLEARANCES ROOF PITCH H (Min.) Ft.H (Min.) M. FLAT TO 6/12 1.0*0.30 OVER 6/12 TO 7/12 1.25*0.38 OVER 7/12 TO 8/12 1.5*0.46 OVER 8/12 TO 9/12 2.0*0.61 OVER 9/12 TO 10/12 2.5*0.76 OVER 10/12 TO 11/12 3.25*0.99 OVER 11/12 TO 12/12 4.0 1.22 OVER 12/12 TO 14/12 5.0 1.52 OVER 14/12 TO 16/12 6.0 1.83 OVER 16/12 TO 18/12 7.0 2.13 OVER 18/12 TO 20/12 7.5 2.27 OVER 20/12 TO 21/12 8.0 2.44 * = 3 foot minimum in snowy regions H 24” MIN* (610MM) IMPORTA NT NOTES: * = 24” TO A COMBUSTIBLE SIDE WALL 12” TO A NON-COMBUSTIBLE SIDE WALL ALL DIMENSIONS ARE FROM THE EDGE OF THE CAP H(MIN.) MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING 24” MIN (610MM) Figure 8O 8 - VENTING INS_CUST UL REV EPage 30 P. ROOF TERMINATION CAP INSTALLATION - WITH AND WITHOUT DAMPER 8 - VENTING POWERVENT MOUNTING BRACKETS OR DRILL MOUNTING HOLES TO MATCH BASE STEEL CHIMNEY ADAPTER INSULATION PAD MUST BE CUT IN CENTER TO ACCOMMODATE VENT SIZE Roof Termination Without Optional Mechanical Damper Figure 8P.1 POWERVENT MOUNTING BRACKETS OR DRILL MOUNTING HOLES TO MATCH BASE MECHANICAL FLUE DAMPER INSULATION PAD MUST BE CUT IN CENTER TO ACCOMMODATE VENT SIZE Figure 8P.2 OPTIONAL Roof Termination With Optional Mechanical Damper Page 31INS_16400-Rev A.1 ENLIGHT SINGLE-SIDED Q. WALL TERMINATION - WITH AND WITHOUT DAMPER 8 - VENTING USE APPROPRIATE HEAVY DUTY FASTENERS TO SECURE POWER VENT DRILL 1/4” HOLES TO MATCH POWER VENT BASE ACCESS PANEL NEEDED FOR FUTURE DAMPER SERVICE INSULATION PAD MUST BE CUT IN CENTER TO ACCOMMODATE VENT SIZE MECHANICAL FLUE DAMPER Figure 8Q.2 DRILL 1/4” HOLES TO MATCH POWER VENT BASE USE APPROPRIATE HEAVY DUTY FASTENERS TO SECURE POWER VENT INSULATION PAD MUST BE CUT IN CENTER TO ACCOMMODATE VENT SIZE Figure 8Q.1 FRAMING: 8" = 11-3/4" W X 11-3/4" H 10" = 13-1/4"" W X 13-1/4" H W H Wall Termination Without Optional Mechanical Damper Wall Termination With Optional Mechanical Damper OPTIONAL INS_CUST UL REV EPage 32 R. OUTDOOR AIR INTAKE Step 1: Remove 4 screws that hold collar plate in place. Refer to Figure 8S.1 Step 2: Slide collar plate off fireplace. Refer to Figure 8S.2 Step 4: Re-attach the plate with four screws. Refer to Figure 8S.4 Step 3: Turn plate so collar is facing down, slide plate into slots on each side. Refer to Figure 8S.3A and Figure 8S.3B Figure 8S.1 Figure 8S.2 Figure 8S.3A Figure 8S.4Figure 8S.3B Figure 8R.2 CFM Replacement Air Fireplace Size Required CFM Open Air Requirement 3'320 CFM 78 Sq. Inches 4'480 CFM 78 Sq. Inches 5'640 CFM 78 Sq. Inches 6'800 CFM 78 Sq. Inches 7'960 CFM 78 Sq. Inches 8'1,120 CFM 113 Sq. Inches S. CHANGING FROM OUTSIDE SIDE INTAKE AIR TO BOTTOM INTAKE AIR Figure 8R.1 UL Approved Class 1, 10 Inch Insulated Flex Intake Air Venting Requirements Number of Offsets FEET [METERS] Fireplace Size Length Of Run Feet [Meters] 0-3 4 5 6 7 8 3'100 [30.5]90 [27.4]80 [24.4]70 [21.3]60 [18.2]50 [15.2] 4'100 [30.5]90 [27.4]80 [24.4]70 [21.3]60 [18.2]50 [15.2] 5'45 [13.7]35 [10.7]25 [7.6]15 [4.6]5 [1.5]N/A 6'70 [21.3]60 [18.2]50 [15.2]40 [12.2]30 [9.1]20 [6.1] 7'32 [9.8]20 [6.1]15 [4.6]10 [3.05]------ 8'12" FLEX 70 [21.3]60 [18.2]50 [15.2]40 [12.2]30 [9.1]20 [6.1] 8 - VENTING Use Table 8R.2 for reference on CFM replacement air if drawing intake air from inside the house and open air requirements for intake screen/vent or consult Hearth & Home Technologies for more information. WARNING! Risk of Fire! DO NOT draw intake air from an attic or crawl space. Appliance could overheat. This fireplace has the options of air intake connections on the side or the bottom of the fireplace. This fireplace is approved for use with 10 inch rigid metal pipe or UL approved 10 inch Class 0 or Class 1 flex for intake air. Use Table 8R.1 for venting requirements if using UL approved 10 inch flex for intake air. Vent runs utilizing 10 inch rigid metal pipe may be 110 feet with 11 elbows. We recommend insulating the intake air duct or using UL approved Class 1 insulated flex in hot, humid or cold climates. The intake pipe must maintain 1.5X the square inches of the flue pipe in free area. Intake screen/vent must be sized appropriately. Failure to do so will result in higher operating temperatures. The fireplace may also take room air for combustion. Intake screen/vent must be sized appropriately. You must plan for the replacement air that is consumed from the room by the fireplace. Do not draw intake air from a crawl space or an attic (ventilated or not ventilated). Remove 4 Screws Install 4 Screws Page 33INS_16400-Rev A.1 ENLIGHT SINGLE-SIDED A. OPTIONAL OUTDOOR AIR-INTAKE SIDE CHUTE 9- VENTING OPTIONS INCHES [MILLIMETERS]WIDTH DEPTH HEIGHT COLLAR DIAMETER Side Chute Part Number DESCRIPTION A B C D VIC20 Vertical Air-intake Chute for 20" High Galaxy (3/4/5/6/7)8-9/32 [210]14-21/32 [372]54-29/32 [1,395]10 [254] VIC24 Vertical Air-intake Chute for 24" High Galaxy (3/4/5/6/7)8-9/32 [210]14-21/32 [372]58-29/32 [1,496]10 [254] VIC30 Vertical Air-intake Chute for 30" High Galaxy (3/4/5/6/7)8-9/32 [210]14-21/32 [372]64-29/32 [1,649]10 [254] VIC36 Vertical Air-intake Chute for 36" High Galaxy (3/4/5/6/7)8-9/32 [210]14-21/32 [372]70-29/32 [1,801]10 [254] VIC48 Vertical Air-intake Chute for 48" High Galaxy (3/4/5/6/7)8-9/32 [210]14-21/32 [372]82-29/32 [2,108]10 [254] VIC60 Vertical Air-intake Chute for 60" High Galaxy (3/4/5/6/7)8-9/32 [210]14-21/32 [372]94-29/32 [2,387]10 [254] VIC20-8 Vertical Air-intake Chute for 20" High Galaxy (8)11-9/32 [287]14-21/32 [372]60-29/32 [1,547]12 [305] VIC24-8 Vertical Air-intake Chute for 24" High Galaxy (8)11-9/32 [287]14-21/32 [372]64-29/32 [1,649]12 [305] VIC30-8 Vertical Air-intake Chute for 30" High Galaxy (8)11-9/32 [287]14-21/32 [372]70-29/32 [1,801]12 [305] VIC36-8 Vertical Air-intake Chute for 36" High Galaxy (8)11-9/32 [287]14-21/32 [372]76-29/32 [1,953]12 [305] VIC48-8 Vertical Air-intake Chute for 48" High Galaxy (8)11-9/32 [287]14-21/32 [372]88-29/32 [2,260]12 [305] VIC60-8 Vertical Air-intake Chute for 60" High Galaxy (8)11-9/32 [287]14-21/32 [372]100-29/32 [2,565]12 [305] Use of the optional Outdoor Air-Intake Side Chute may be used with vertical runs where space is limited on the side of the fireplace. D A B C NOTE: CANNOT USE ON BAY OR FOUR SIDED DESIGNS Figure 9A Page 35INS_16400-Rev A.1 ENLIGHT SINGLE-SIDED This kit is an optional method of terminating the fresh air and/or exhaust for the appliance. Exhaust terminations must be installed with an inline powervent. B. OPTIONAL UNIVERSAL EXHAUST IN AIR-INTAKE LOUVER 9- VENTING OPTIONS MODEL UNITS USE LOUVER-8 3', 4' & 5'Exhaust and Air-Intake LOUVER-10 6' & 7'Exhaust and Air-Intake LOUVER-12 8'Air-Intake ONLY FOLLOW COMPLETE INSTALLATION INSTRUCTIONS PROVIDED WITH THE LOUVER KIT 22-1/4” [565mm] 22-1/4” [565mm] 18” [457mm] A LOUVER-8 7-7/8 IN. LOUVER-10 9-7/8 IN. 18” [457mm] A A= 7-7/8" OR 9-7/8" BOTTOMDRIP LIP STANDOFF'S CAN BE FLATTENED FOR NON-COMBUSTIBLE WALL ASSEMBLIES ONLY 11 ” [279mm] 10” [254mm] 7-5/8” - 10” [194mm] - [254mm][200mm] - [251mm] 20” [508mm] ADJUST TO DESIRED DEPTH SECURE WITH SHEETMETAL SCREWS 28-1/4” [718mm] 28-1/4” [718mm] 24” [607mm] LOUVER-8 & LOUVER-10 LOUVER-12 AIR-INTAKE ONLY INS_CUST UL REV EPage 36 10 - ELECTRIC To light the replace: Activate the switch. The replace has a pre and post timer , set at the factory for 30 seconds. The powervent will start after the switch is activated. The ame will not turn on f or 30-60 seconds after switch is activated and the powervent will run for 30 seconds after it has been shut o . * # FUNCTION 1 120 VAC SW2 LIGHTS 2 120VAC SW2 LIGHTS 3 120VAC SW1 MAIN FLAME 4 120 VAC SW1 MAIN FLAME 5 120 VAC SUPPLY 6 NEUTRAL 7 NEUTRAL POWERVENT 8 120VAC POWERVENT 9 24VAC FLUE DAMPER POWER 10 24VAC FLUE DAMPER NEUTRAL 11 SW3 FLUE DAMPER PROVE 12 SW3 DAMPER PROVE 13 CONNECTION FOR EXTERNAL FLUE PRESSURE SWITCH (4 SIDED ONLY) 14 CONNECTION FOR EXTERNAL FLUE PRESSURE SWITCH (4 SIDED ONLY) NOTES: 120 VOLT LOOP 120 VOLT LOOP 120 VOLT LOOP 120 VOLT LOOP CONNECT TO CONSTANT POWER SOURCE CONNECT TO CONSTANT POWER SOURCE DO NOT SHARE NEUTRAL FROM SPEED CONTROL OPTIONAL OPTIONAL OPTIONAL. USE PURPLE AND WHITE, NOT RED OPTIONAL. USE PURPLE AND WHITE, NOT RED FACTORY WIRED FACTORY WIRED # FUNCTION 1 120 VAC SW2 LIGHTS (IF EQUIPPED) 2 120VAC SW2 LIGHTS (IF EQUIPPED) 3 120VAC SW1 MAIN FLAME 4 120 VAC SW1 MAIN FLAME 5 120 VAC SUPPLY 6 NEUTRAL 7 NEUTRAL POWERVENT 8 120VAC POWERVENT 9 24VAC FLUE DAMPER POWER 10 24VAC FLUE DAMPER NEUTRAL 11 SW3 FLUE DAMPER PROVE 12 SW3 DAMPER PROVE 13 CONNECTION FOR EXTERNAL FLUE PRESSURE SWITCH (4 SIDED ONLY) 14 CONNECTION FOR EXTERNAL FLUE PRESSURE SWITCH (4 SIDED ONLY) Powervent Voltage Chart Supply Voltage Chart (N/L1) SYSTEM A - LIGHTS Figure 10A A. ELECTRIC - AT INSTALL LEFT Page 37INS_16400-Rev A.1 ENLIGHT SINGLE-SIDED 10 - ELECTRIC OP T I O N A L . F L UE DA MP E R P R O V E S W 3 OP T I O N A L . F L UE DA MP E R P R O V E S W 3 OP T I O N A L . F L UE DA MP E R P O W E R OP T I O N A L . F L UE DA MP E R P O W E R LI G H T S W I T CH , HO M E AU TO MA TI O N R E L AY , TI M E R O R R E M O TE , E T C LE D S T ATU S : G R E E N = P O W E R A P P L I E D. P O W E R V E N T O F F RE D F L A S H I N G = TI M I N G P E R I O D, P R E O R P O S T P U R G E RE D S O L I D = C L OS E D S T AT E, P O W E R V E N T O N RE L A Y TO P; FI R S T D I A L - S E T TO “1 ” SE CO ND D I A L - S E T TO “ .5 ” TH I R D D I A L - S E T TO “I ” TI M E R R E L A Y S E T TI N G S LI N E I N LI N E I N 12 0 V AC P O W E R V E N T NE U T R A L P O W E R V E N T NE U T R A L 12 0 VA C S U P P L Y 12 0 V AC S W 1 M A I N F L A M E 12 0 V AC S W 1 M A I N F L A M E 12 0 V AC S W 2 L I G H T I N G 12 0 V AC S W 2 L I G H T I N G # F U N C TI O N 1 1 2 0 V AC S W 2 L I G H T S ( I F E Q U I P P E D) 2 1 2 0 V AC S W 2 L I G H T I N G ( I F E Q U I P P E D) 3 1 2 0 V AC S W 1 M A I N F L A M E 4 1 2 0 VA C S W 1 M A I N F L A M E 5 1 2 0 VA C S U P P L Y 6 N E U T R A L 7 N E U T R A L P O W E R V E N T 8 1 2 0 V AC P O W E R V E N T 9 2 4 V AC F L UE DA MP E R P O W E R ( I F E Q U I P P E D) 10 2 4 V AC F L UE DA MP E R N E U T R A L ( I F E Q U I P P E D) 11 S W 3 F L UE DA MP E R P R O V E ( ON L Y I F DA MP E R I S U S E D ) 12 S W 3 DA MP E R P R O V E (O NL Y I F DA MP E R I S U S E D ) 13 C ON N E C TI O N F O R E X T E R N A L F L UE P R E S S U R E S W I T CH ( 4 S I D E D O N LY ) 14 C ON N E C TI O N F O R E X T E R N A L F L UE P R E S S U R E S W I T CH ( 4 S I D E D O N LY ) NO TE S : 12 0 VO LT L OO P 12 0 VO LT L OO P 12 0 VO LT L OO P 12 0 VO LT L OO P 12 0 V AC 1 5 A M P M I N D E D I C A TE D C I R C U I T 12 0 V AC 1 5 A M P M I N D E D I C A TE D C I R C U I T DO N O T S H A R E N E U T R A L FR O M S P E E D C ON T R O L OP T I O N A L . B L AC K WI R E I N PA IR . OP T I O N A L . R E D WI R E I N PA IR . OP T I O N A L . U S E P U R P L E A N D WH I T E , N O T R E D OP T I O N A L . U S E P U R P L E A N D WH I T E , N O T R E D FO U R S I D E D O N L Y FO U R S I D E D O N L Y To l i g h t t h e r e p l a c e : Ac ti v a t e t h e s w i t c h . Th e r e p l a c e h a s a p r e a n d p o s t t i m e r , s e t a t t h e f a c to ry f or 3 0 s e c o n d s . Th e p o we rv en t w i l l s t a r t a f te r t h e s w i t c h i s a c ti v a t e d . Th e a m e w i l l n o t t u r n o n f or 3 0 - 6 0 s e c o n d s a f te r s w i t c h i s a c ti v a t e d an d t h e p o we rv en t w i l l r u n f or 3 0 s e c o n d s a f te r i t h a s b e e n s h u t o . Po we rv en t Vo lt a g e C h a r t Su p p l y Vo lt a g e C h a r t ( N / L 1 ) SY ST E M F B 1 B 1 1 1 S Y S ( 1 B L ) B. ELECTRIC - SERVICE & TROUBLESHOOTING Figure 10B INS_CUST UL REV EPage 38 10 - ELECTRIC Figure 10C.1 Terminals 1 & 2 C.1 TERMINALS 1 & 2 - LED Lights Figure 10C.2 Terminals 3 & 4 C.2 TERMINALS 3 & 4 - Main Flame Page 39INS_16400-Rev A.1 ENLIGHT SINGLE-SIDED 10 - ELECTRIC GROUND - LO CATE THE GREEN WIRE CLUSTER CONNECT THE GREEN WIRE TAIL TO BUILDING GROUND Figure 10C.3 Terminals 5 & 6 C.3 TERMINALS 5 & 6 - Fireplace Power Figure 10C.4 Terminals 7 & 8 C.4 TERMINALS 7 & 8 - Powervent Connection INS_CUST UL REV EPage 40 10 - ELECTRIC 24 VA C DAMPER MOTOR - RED NEUTRAL DAMPER MOTOR - BLACK TERMINAL #9 IS THE NEUTRAL CONNECTION FOR THE DAMPER MOTOR. BLACK WIRE TERMINAL #10 IS THE HOT CONNECTION FOR THE DAMPER MOTOR. RED WIRE THIS IS LO W VOLTAGE AND EXTERNAL POWER MUST NOT BE APPLIED TERMINALS 9 & 10 FLUE DAMPER CONNECTION NOTE: OPTIONAL IF A DAMPER IS NOT USED DO NOT CONNECT ANYTHING TO TERMINALS 9 & 10 Figure 10C.5 Terminals 9 & 10 C.5 TERMINALS 9 & 10 - OPTIONAL Flue Damper Connection OPTIONAL Page 41INS_16400-Rev A.1 ENLIGHT SINGLE-SIDED Figure 10C.6 Terminals 11 & 12 C.6 TERMINALS 11 & 12 - OPTIONAL Flue Damper Connection NOTE: OPTIONAL IF A DAMPER IS NOT USED TERMINALS 11 AND 12 HAVE A JUMPER ACROSS THEM NOTE: RED IS NOT USED AND SHOULD BE SAFELY CAPPED 10 - ELECTRIC OPTIONAL INS_CUST UL REV EPage 42 D - COMBUSTIBLE OR NON-COMBUSTIBLE BACKER MATERIAL (I.E. SHEETROCK) E - COMBUSTIBLE MANTEL F - COMBUSTIBLE HEARTH G. ACCESS PANEL i. COMBUSTIBLE FRAMING AND FINISHING MATERIAL A. No combustible materials may be within 6” [152mm] of the top of the fireplace. B. 1/2” [12.7] CLEARANCE TO COMBUSTIBLES ON SURFACE. The fireplace ships with standoffs in place to ensure a 1/2” clearance to combustibles is maintained on the surface. See Figure 10A.1. If the standoffs are removed, only non-combustible material can be installed against the surface of the fireplace such as a non-combustible backer cement board. 1/2” [12.7mm] minimum thickness must be used in the space* between the top of the 3’’ trim to the combustible framing the full width of the fireplace. The space* includes a 7” [178mm] minimum above the top of the fireplace that is recommended for ease of attachment. *= 15" [381] for 3'-7' units and 19" [483] for 8' units. See Figure 10A.2 C. Combustible material may cover the non-combustible area mentioned in B. D. Combustible finishing materials allowed. E. Combustible mantel may be placed above the top of the glass viewing area. There are no restrictions on mantel depth. F. Combustible hearth may be placed below the bottom of the glass viewing area. G. Flat covers will cover the components access. Gas and electric inlets are located behind this panel. There are four access panel options all located on the pilot side of the fireplace; front (shown above), side, back and inside behind the glass. Please take consideration of which option will be used to access the components for service later during planning. I. Combustible framing and finishing materials allowed. C - COMBUSTIBLE OR NON-COMBUSTIBLE FINISHING MATERIAL A STANDOFF REFER TO (B) B 3” TOP TRIM COMBUSTIBLE FRAMING 11 - FINISHING A.1 FINISHING THE WALL - USING THE PROVIDED 1/2" STANDOFFS NOTE: DO NOT PIERCE ANY OF THE BLACK PAINTED SURFACES WITH SCREWS, RIVETS, ETC. THIS INCLUDES THE 3" BLACK TOP AND BOTTOM GLASS TRIM AND ANY PAINTED SIDES ADJACENT TO THE GLASS. NOTE: REFER TO DIMENSIONS SECTION FOR ALLOWABLE FINISHING DIMENSIONS REQUIRED TO FIT THE GLASS PANELS INTO THE FIREPLACE. FINISHING MATERIALS MUST NOT OVERLAP THE DIMENSIONS HIGHLIGHTED IN GREEN ON PAGE 5. NEVER COVER THE GLASS WITH FINISHING MATERIALS. NOTE: REFER TO MANTEL REQUIREMENTS: NON-COMBUSTIBLE ZONE USING PROVIDED 1/2" STANDOFFS FOR MORE INFORMATION. Figure 10A.1 Page 43INS_16400-Rev A.1 ENLIGHT SINGLE-SIDED B - NON-COMBUSTIBLE BACKER CEMENT BOARDE - COMBUSTIBLE MANTEL F - COMBUSTIBLE HEARTH G. ACCESS PANEL I. COMBUSTIBLE FRAMING AND FINISHING MATERIAL C - COMBUSTIBLE FINISHING MATERIAL A B STANDOFF REFER TO (B) D - COMBUSTIBLE OR NON-COMBUSTIBLE BACKER MATERIAL (I.E. SHEETROCK) A. No combustible materials may be within 6” [152mm] of the top of the fireplace. B. 1/2” [12.7] CLEARANCE TO COMBUSTIBLES ON SURFACE. The fireplace ships with standoffs in place to ensure a 1/2” clearance to combustibles is maintained on the surface. See Figure 10A.1. If the standoffs are removed, only non-combustible material can be installed against the surface of the fireplace such as a non-combustible backer cement board. 1/2” [12.7mm] minimum thickness must be used in the space* between the top of the 3’’ trim to the combustible framing the full width of the fireplace. The space* includes a 7” [178mm] minimum above the top of the fireplace that is recommended for ease of attachment. *= 15" [381] for 3'-7' units and 19" [483] for 8' units.See Figure 10A.2 C. Combustible material may cover the non-combustible area mentioned in B. D. Combustible finishing materials allowed. E. Combustible mantel may be placed above the top of the glass viewing area. There are no restrictions on mantel depth. F. Combustible hearth may be placed below the bottom of the glass viewing area. G. Flat covers will cover the components access. Gas and electric inlets are located behind this panel. There are four access panel options all located on the pilot side of the fireplace; front (shown above), side, back and inside behind the glass. Please take consideration of which option will be used to access the components for service later during planning. I. Combustible framing and finishing materials allowed. 3” TOP TRIM COMBUSTIBLE FRAMING 11 - FINISHING A.2 FINISHING THE WALL - NOT USING THE PROVIDED 1/2" STANDOFFS NOTE: REFER TO DIMENSIONS SECTION FOR ALLOWABLE FINISHING DIMENSIONS REQUIRED TO FIT THE GLASS PANELS INTO THE FIREPLACE. FINISHING MATERIALS MUST NOT OVERLAP THE DIMENSIONS HIGHLIGHTED IN GREEN ON PAGE 5. NEVER COVER THE GLASS WITH FINISHING MATERIALS. NOTE: REFER TO MANTEL REQUIREMENTS: NON-COMBUSTIBLE ZONE USING PROVIDED 1/2" STANDOFFS FOR MORE INFORMATION. Figure 10A.2 NOTE: DO NOT PIERCE ANY OF THE BLACK PAINTED SURFACES WITH SCREWS, RIVETS, ETC. THIS INCLUDES THE 3" BLACK TOP AND BOTTOM GLASS TRIM AND ANY PAINTED SIDES ADJACENT TO THE GLASS. INS_CUST UL REV EPage 44 12 - LIGHTING & SHUTDOWN DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE FOR YOUR SAFETY - READ BEFORE LIGHTING DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air. It is important to make sure the termination cap remains unobstructed at all times from snow, ice, leaves or other debris. • This fireplace is equipped with an ignition device which automatically lights the pilot and main burner. The pilot and burner light automatically with the wall switch. DO NOT try to light the pilot by hand. Before lighting this fireplace, follow these instructions exactly. • BEFORE LIGHTING, smell all around the appliance for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. • Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system which has been under water. WHAT TO DO IF YOU SMELL GAS: • Do not touch any electrical switches • Do not try to light any appliance • Do not use the phone in your building • Immediately call your gas supplier from a neighbor’s phone • Follow the gas supplier’s instructions • If you cannot reach your gas supplier, call the fire department STOP: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. NOTE: A PAINT SMELL WILL OCCUR DURING THE FIRST FEW HOURS OF BURNING. NOTE: THIS FIREPLACE MAY PRODUCE NOISES OF VARYING DEGREE AS IT HEATS AND COOLS DUE TO METAL EXPANSION AND CONTRACTION. THIS IS NORMAL AND DOES NOT AFFECT THE PERFORMANCE OR LONGEVITY OF THE FIREPLACE. A. LIGHTING THE FIREPLACE To light the fireplace: Activate the switch. The fireplace has a pre and post timer, set at the factory for 30 seconds. The powervent will start after the switch is activated. The flame will not turn on for 30-60 seconds after switch is activated. The powervent will run for 30 seconds after the fireplace has been shut off. Page 45INS_16400-Rev A.1 ENLIGHT SINGLE-SIDED 1. Turn off the fireplace at switch. 2. Turn off all electrical power to fireplace. 3. Wait five (5) minutes to allow any gas that may have accumulated inside firebox to escape. If you then smell gas, STOP! Follow safety information on front cover and on previous page of the installation manual. If you don't smell gas, go to next step. 4. Turn ON all electrical power to fireplace. 5. Turn fireplace on at switch.OFF 2 ON 5 Figure 12B 12 - LIGHTING & SHUTDOWN STOP! Read safety information on previous page and front cover of this manual before continuing. NOTE: This fireplace is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. CAUTION: If fireplace will not operate, follow instructions TURNING OFF GAS TO FIREPLACE and call your service technician or the gas supplier. NOTE: When fireplace is initially lit, condensation may appear on the glass; this is normal in all gas fireplaces and will disappear after several minutes. B. IF THE FIREPLACE DOES NOT LIGHT INS_CUST UL REV EPage 46 13 - PRESSURE TESTING INLET PRESSURE TEST 1. The valve has an Allen-plug on the inlet and outlet. 2. Install a barb fitting on the tap you want to measure. 3. Light the fireplace, check the pressure. 4. Turn off fireplace; reinstall plug. 5. Check for leaks. 14 - FINALIZING THE INSTALLATION B. FLAME APPEARANCE Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue, or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment. Contact Stellar Hearth. A. INSTALLING THE MEDIA NOTE: DO NOT SUBSTITUTE THE SUPPLIED MEDIA WITH ANY OTHER KIND OF MEDIA WITHOUT WRITTEN APPROVAL OF Stellar by Heat&Glo. Figure 14A NOTE: The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ½ psi. NOTE: The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas line at test pressures equal to or less than ½ psi (3.5 kPa). CAUTION: A LOW PRESSURE READING CAN CAUSE DELAYED IGNITION NOTE: If inlet pressure reading is too high or too low, contact the gas company. Only a qualified gas service technician should adjust incoming gas pressure. Figure 14A Place the supplied glass media into the base tray. Cover the base evenly. Do not use more than the supplied amount. Do not get any glass media into the pilot area; a hazardous condition could result! You should be able to see the burner slightly through the media. DO NOT COVER THE BURNERS; POOR FLAME APPEARANCE WILL RESULT. Page 47INS_16400-Rev A.1 ENLIGHT SINGLE-SIDED 15 - MAINTENANCE The appliance is required to be inspected at least once a year by a professional service person. The compartment below firebox (behind lower access panel) must be cleaned at least once a year, more frequent cleaning may be required due to excessive lint from carpeting, bedding materials, or other fibrous materials. It is imperative that the burner be cleaned once a year. A. VENT SYSTEM • Annual examination of venting system by a qualified agency is required. • IF VENT-AIR INTAKE SYSTEM IS DISASSEMBLED FOR ANY REASON, RE-INSTALL PER INSTRUCTIONS PROVIDED WITH INITIAL INSTALLATION. • The flow of combustion air must not be obstructed. B. GLASS CLEANING & REPLACEMENT • Clean glass only when cool and only with non-abrasive cleansers. • Do not operate this fireplace with glass/frame assembly removed, cracked or broken. • The glass assembly shall only be replaced as a complete unit. • Replacement of glass & frame assembly, must only be performed by a licensed or qualified service person. • DO NOT SUBSTITUTE MATERIALS. • Do not strike or slam glass door assembly. VALVE AND ELECTRICAL ACCESS There is an access panel under the floor of the firebox should more extensive service be needed. Remove the inner and outer glass panels. Remove the glass media on the end with the pilot. The end floor lifts out; remove the screws and lift it out. Remove the burner and loosen the pilot bracket. There is a panel under the floor you removed. Remove the 6 screws and slide the panel up. CAUTION: LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. VERIFY PROPER OPERATION AFTER SERVICING. KEEP APPLIANCE AREA CLEAR OF COMBUSTIBLE MATERIALS, SUCH AS GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQUIDS. VAPORS AND LIQUIDS. NOTE: INSTALLATION AND REPAIR SHOULD BE DONE ONLY BY QUALIFIED SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND ANNUALLY BY A QUALIFIED SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING, BEDDING MATERIALS, ETC. IT IS IMPERATIVE THAT CONTROL COMPARTMENTS, BURNERS AND CIRCULATION AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN. WARNING! RISK OF INJURY! DO NOT remove glass until it is cooled to room temperature. Glass breakage could occur. See Section 6 for glass installation and removal instructions. NOTE: IN CASE OF CHIPPED OR BROKEN GLASS Due to the size and sensitivity of shipping the glass separately, it is best to have the replacement glass cut locally if needed. Have your local dealer assist you with contacting Stellar by Heat&Glo directly to get the proper glass specifications. INS_CUST UL REV EPage 48 C. REPLACEMENT PARTS LIST 15 - MAINTENANCE PART PART NUMBER QUANTITY Crystal Rock, 5 lb bag 2188-851 Varies by model size 3' = 6 bags 4' = 8 bags 5' = 9 bags 6' = 11 bags 7' = 13 bags 8' = 15 bags PART PART NUMBER Replacement Capacitor - RS12 601.0400.0064 Replacement Capacitor - RS14 604.0400.0064 Replacement Capacitor - RSIF160 604.0600.0064 Replacement Capacitor -RSIF180 604.0800.0064 PART PART NUMBER Gas Valve - 3’ - 7’ Units SV9501 Gas Valve - 8’ Units SV9601 Pilot Assembly 112-5000 Pilot Tube 16400-2851 Replacement Ignitor B13M-1D643C Orifice, NG #43 16400-2043 Orifice, Propane #55 16400-2055 Vacuum Switch 112-5003 Transformer, 24 VAC 112-5002 Timer Relay 112-5014 Solid State Relay 112-5009 Speed Control, 10 AMP 16400-4000 PART PART NUMBER Natural Gas to Propane Gas Conversion Kit - All Sizes NG2LP Propane Gas to Natural Gas Conversion Kit - All Sizes LP2NG PART PART NUMBER 8 Inch Exhaust Collar - 3'-5' Units 16400-1450 10 Inch Intake/Exhaust Collar - 6'-7' Units 16400-1550 12 Inch Intake Collar - 8' Units 16800-1550 LED Controller 16400-1901 LED Remote Control 16400-1901R LED Transformer, 12VDC 16400-1900 Switch, 15 Amp Toggle 16400-3013 2-Gang Electrical Box 16400-3014 White Nylon 2-Gang Plate 16400-3015 Suction Cup 675-9605 8 Inch Powervent Chimney Collar 117-001 10 Inch Powervent Chimney Collar 117-002 PILOT A D D Figure 15C PART PART NUMBER Enervex Chimney Fan used for 3' - 5' units RS12 Enervex Chimney Fan used for 6' - 8' units RS14 Enervex In-line Chimney Fan used for 3' - 5' units RSIF160 Enervex In-line Chimney Fan used for 6' - 8' units RSIF180 Page 49INS_16400-Rev A.1 ENLIGHT SINGLE-SIDED C. REPLACEMENT PARTS TRIM PIECE BETWEEN GLASS - REFER TO FIGURE 15 C D = Vertical Trim Pieces A = Horizontal Trim Pieces Part #Qty Part #Qty 3SS-20GL SRV16400-1433 2 SRV16300-1144 1 3SS-24GL SRV16400-1033 2 SRV16300-1144 1 3SS-30GL SRV16400-1633 2 SRV16300-1144 1 3SS-36GL SRV16400-1833 2 SRV16300-1144 1 3SS-48GL SRV16400-1533 2 SRV16300-1144 1 3SS-60GL SRV16400-1933 2 SRV16300-1144 1 4SS-20GL SRV16400-1433 2 SRV16400-1144 1 4SS-24GL SRV16400-1033 2 SRV16400-1144 1 4SS-30GL SRV16400-1633 2 SRV16400-1144 1 4SS-36GL SRV16400-1833 2 SRV16400-1144 1 4SS-48GL SRV16400-1533 2 SRV16400-1144 1 4SS-60GL SRV16400-1933 2 SRV16400-1144 1 5SS-20GL SRV16400-1433 2 SRV16500-1144 1 5SS-24GL SRV16400-1033 2 SRV16500-1144 1 5SS-30GL SRV16400-1633 2 SRV16500-1144 1 5SS-36GL SRV16400-1833 2 SRV16500-1144 1 5SS-48GL SRV16400-1533 2 SRV16500-1144 1 5SS-60GL SRV16400-1933 2 SRV16500-1144 1 6SS-20GL SRV16400-1433 2 SRV16600-1144 1 6SS-24GL SRV16400-1033 2 SRV16600-1144 1 6SS-30GL SRV16400-1633 2 SRV16600-1144 1 6SS-36GL SRV16400-1833 2 SRV16600-1144 1 6SS-48GL SRV16400-1533 2 SRV16600-1144 1 6SS-60GL SRV16400-1933 2 SRV16600-1144 1 7SS-20GL SRV16400-1433 2 SRV16700-1144 1 7SS-24G SRV16400-1033 2 SRV16700-1144 1 7SS-30GL SRV16400-1633 2 SRV16700-1144 1 7SS-36GL SRV16400-1833 2 SRV16700-1144 1 7SS-48GL SRV16400-1533 2 SRV16700-1144 1 7SS-60GL SRV16400-1933 2 SRV16700-1144 1 8SS-20GL SRV16400-1433 2 SRV16800-1144 1 8SS-24GL SRV16400-1033 2 SRV16800-1144 1 8SS-30GL SRV16400-1633 2 SRV16800-1144 1 8SS-36GL SRV16400-1833 2 SRV16800-1144 1 8SS-48GL SRV16400-1533 2 SRV16800-1144 1 8SS-60GL SRV16400-1933 2 SRV16800-1144 1 15 - MAINTENANCE Isokern® MAGNUM® Fireplace with Fire-Lite Application and DM Chimney System Installation, Operation, Maintenance and Owner’s Manual MAGNUM Models 82060 & 82072 A PRODUCT OF EARTHCORE INDUSTRIES, LLC. INSTALLER: Leave this manual with the fireplace CONSUMER: Retain this manual for future reference Be Sure to Read Entire Manual Before Beginning Construction. Contents of this manual may change without prior notification. Issued: March 2018 Revision: 005.1 ©2018 Earthcore Industries, LLC Listing Services Report NO. F17-237 THESE FIREPLACES ARE DESIGNED for USE with: Solid Wood Logs APPROVED WITH DECORATIVE GAS APPLIANCE with PROPANE (LP) or NATURAL GAS (NG), ONLY THIS MANUAL CAN ONLY BE REPRODUCED IN ITS ENTIRETY DO NOT install the MAGNUM Series Fireplace in a manufactured home or mobile home or recreational vehicle. SBCCI NO. 9626 NYC-MEA 241-90-E ICC Report NO. ESR-2316 LA RR NO. 25483 IBC 2006, IRC 2006, IMC 2006 Important: This manual contains assembly rules, installation steps, guidelines, use and mainte- nance instructions for the MAGNUM 82060 & 82072 fireplaces and the DM chimney system, and Fire-Lite Application with the ECO-STEEL & ECOSTEEL+ Chimney System. This manual must become the property of and be reviewed by all current and future users of this product. It is the responsibility of the general contractor and the installer of this product to ensure that the instructions in this manual are followed exactly and that any allowed gas log appliance used in this product be installed in strict accordance with NFPA 58, NFPA 54/ANSI Z223.1 and the gas log manufacturer’s explicit installation, sizing and operation instructions. It is the responsibility of the general contractor to provide adequate clearances from all firebox surfaces as specified in this manual. General Information .................................................3 - 4 Safety Instructions ...................................................5 - 6 PFS Listing Label ..........................................................7 MAGNUM 60 - Firebox Dimensions ............................8 Component List - MAGNUM 60 ...................................9 MAGNUM 72 - Firebox Dimensions ...........................10 Component List - MAGNUM 72 ..................................11 Required Clearance to Combustibles ...................12 - 13 Supporting Floor System .............................................14 Fire-Lite Application MAGNUM 60 & 72 ..............15 - 16 Rough Framing Dimensions ........................................17 General Assembly Instructions ....................................18 Assembly Instructions - MAGNUM 60 .................19 - 23 Assembly Instructions - MAGNUM 72 ................24 - 28 DM Chimney Components & General Information.....29 DM Chimney Height Requirements ...........................30 DM Chimney Installation - Straight Run ..............31 - 32 DM Chimney Installation - Offset Run .................33 - 35 DM Brick Ledge ...................................................36 - 38 DM Chimney Terminations .........................................39 ECO-STEEL & ECO-STEEL+ Metal Chimney Flue ......40 2 Earthcore Industries MAGNUM 60- 72 Series Fireplace Table of Contents Component List - ECO-STEEL Chimney ..................... 41 Component List - ECO-STEEL+ Chimney............42 - 43 ECO-STEEL & ECO-STEEL+ General Information ......44 ECO-STEEL Metal Chimney Installation ..............45 - 49 Mechanical Draft System ...........................................50 Access Modification: Combustion Air Kits, Gas & Electrical Line Feed ........51 Firebrick Installation ....................................................52 Flush Wall Finish Details .............................................53 Clearance to Combustible Trim ...................................54 Outdoor Application ....................................................55 Reduced-Height Specialty Application/ Seismic Requirements ...............................................56 Summary .............................................................57 - 59 Registration Card ........................................................59 Warranty .....................................................................60 3 The MAGNUM 60" & 72" Series fireplace and DM chimney system is a prefabricated, refractory modular fireplace and chimney system designed for field assembly. The system consists of interlocking precast parts which are adhered versus glued together with a masonry adhesive. The parts of the MAGNUM Series fireplace and DM chimney system are precast using a proprietary mixture of volcanic pumice aggregate and cement. It includes all the parts necessary for assembly of a complete firebox, smoke dome and chimney system. Each MAGNUM precast fireplace component is designed for a specific part of the fireplace such that only one means for assembly is possible. The firebox and smoke dome are designed to be fitted with a traditional cast iron, poker-style throat damper. However, metal flue pipe, electronic or chimney top dampers are options. The MAGNUM Series fireplace requires a standard refractory firebrick liner be applied to the interior of the firebox. The 60" & 72" model requires a minimum 1-1/8" (Fire-Lite application: minimum 2-1/2") thick firebrick for the Floor and Backwall and four inch (4") firebrick on the sidewalls. All units have a (38”) rough opening height before firebrick. The only parts which differ among the available sizes are width related pieces. All units use the same side wall pieces. The DM chimney system is a dual module refractory chimney system. The basic chimney consists of an outer casing block and an inner liner. Two (2) flues are necessary on the 60" & 72" models without an assisted mechanical drafting system. It is acceptable to use mechanical assist draft systems, if the venting companies perform the engineering calculations and make the necessary recommendations for fan size and flue vent diameter following the guidelines of NFPA 211/2006. Installation of such systems must also follow the mechanical drafting company’s explicit installation and operation instructions. “Smoke free” operation is not warranted nor is the manufacturer responsible for inadequate system draft caused by mechanical systems, general construction conditions, inadequate chimney heights, adverse wind conditions or any unusual environmental conditions or factors beyond the manufacturer’s control. The DM chimney components are field assembled using Earthcore Adhesive to glue the components together. The DM chimney system also includes an offset chimney block component, used to create offsets to the vertical run of the chimney. A brick ledge component is available, designed to support chimney top brick veneer finishes. Prefabricated masonry chimney termination caps are also available. The MAGNUM Series fireplace and DM chimney Earthcore Industries MAGNUM 60- 72 Series Fireplace General Information components will be described and illustrated in the following pages. Close attention should be paid to each component group’s specifications and installation requirements as described in this manual. Recommended minimum overall height for the Isokern fireplace, DM, ECO-STEEL & ECO-STEEL + chimney system for an indoor application is 18’-0” when the chimney is straight and 21’-0” when a chimney is offset. Maximum overall DM chimney height is 82' with additional structural support, see chart below for height maximums without additional support. Maximum DM flue height without additional support needed: MAGNUM 60" 22’-0” MAGNUM 72" 22’-0” Intended Product Use Statement: The MAGNUM Series fireplace and DM chimney systems are intended to burn solid wood fuel, propane or natural gas. This fireplace is intended for use as a supplemental heat source only and is not intended for heavy use as a primary heating system. Over-firing, abusive burning or mistreatment will void any claims (eg. burning construction debris or other highly flammable material; tossing, kicking or otherwise forcing logs into the firebox). The MAGNUM Series fireplaces and DM chimney systems are conventional indoor or outdoor fireplaces designed to appear like traditional masonry fireplaces. The MAGNUM Series fireplace and DM chimney system units are intended for installation in residential homes and other buildings of conventional construction. NOTE: The local authority having code jurisdiction should be consulted before installation to determine the need to obtain a permit. 4 Earthcore Industries MAGNUM 60- 72 Series Fireplace General Information Important areas of concern with the installation of these fireplaces are: construction of proper load bearing foundation and concrete support slab; code required hearth extension substrates and supports; proper assembly of components; clearance to combustible materials; height of chimney; and techniques employed in applying finishing materials to the fireplace opening and hearth extension. Each of these important topics will be covered in detail throughout this manual. Installation personnel must give special attention to each topic as the installation progresses. All work performed on, near and adjoining the fireplace and chimney installation must meet or exceed the specifications and requirements in this manual and the prevailing local building code. Subsequent renovations, additions of cabinets and storage spaces in the enclosure surrounding the fireplace are also limited to the specifications in this manual and to the prevailing local building code. Isokern is not responsible for other construction work around the fireplace unit. We recommend (2) 4" outside air kits for the Magnum 60 & 72 Models. The 60" and 72" MAGNUM Series fireplace is tested and listed by PFS - Report No. F17-237 and tested to UL 127. DM chimney system is tested and listed by PFS - Report No.F17-237 (Intertek Testing Service) UL 127, and UL 103HT. MAGNUM Series fireplace systems are also designed for installation in accordance with the National Fire Protection Association Standard for chimneys, fireplaces, vents and Solid Fuel-Burning Appliances (NFPA 211). IMPORTANT: The top plate of the firebox is not meant to be used as a structural support. Please consult structural engineer for structural support of any veneer bearing weight on the Isokern top plate. NOTE: Do not scale drawings. Illustrations in this manual are not to scale and are intended to show “typical” installations. Nominal dimensions are given for design and framing reference only, since actual installations may vary due to job specific design preferences. Always maintain the stated minimum clearances to combustible materials. Do not violate any specific installation requirements. SEISMIC CODE: If you are installing the MAGNUM Series Fireplace in a location where there is seismic code follow these instructions for installation on page 56. Four No. 4 ASTM A615 Grade 40 minimum, vertical reinforcing bars, 2 on the inside of each sidewall cavity running from approximately 4-1/2 inches into the concrete slab (for anchorage) to the top of the side wall cavity and fill with 2000psi minimum concrete or grout. Also see page 59 for more information. For seismic anchorage design and instructions of the flush hearth application, please contact the Technical Department at 1-800-642-2920. 5 WARNING: This product contains or generates chemicals known to the state of California to cause cancer or birth defects or other reproductive harm. IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate or service this fireplace. Improper use of this fireplace can cause serious injury or death from fire, burns, explosions and carbon monoxide poisoning. 1. Always check local building codes governing fireplaces and fireplace installations. The MAGNUM 60- 72 Series Fireplace and DM chimney installation must comply with all local, regional, state and national codes and regulations. 2. The MAGNUM Series fireplace and DM chimney systems are intended for use in any application where a traditional masonry type fireplace would apply. The chimney system must always vent vertically to the outside of the building. 3. Creosote and soot formation and the need for removal: When wood is burned slowly, it produces tar and other organic vapors which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow burning fire. As a result, creosote residue accumulates on the flue lining. When ignited this creosote makes an extremely hot fire. Because of creosote and soot buildup it is necessary to inspect and clean the fireplace and chimney prior to use and periodically during the heating season. Cleaning of the fireplace and the chimney system should be done annually at a minimum. In colder climates, chimney cleaning may need to be done periodically throughout the heating season. 4. Before servicing, allow the fireplace to cool. Always shut off any electricity or gas to the fireplace while working on it. 5. Use only solid fuel or decorative Gas appliance in this unit. Do not use artificial wax based logs, chemical chimney cleaners or flame colorants in this fireplace. 6. Never use gasoline, kerosene, gasoline-type lantern fuel, charcoal lighter fluid, or similar liquids to start or “freshen up” a fire in this fireplace. Keep all flammable liquids at a safe distance from the fireplace. 7. Always keep the flue damper open when heat is present in the fireplace. 8. Do not use a fireplace insert or any other product not Earthcore Industries MAGNUM 60- 72 Series Fireplace Safety Instructions specified for use with the MAGNUM Series fireplace and DM chimney systems unless written authorization is given by Earthcore Industries, LLC. Failure to heed this warning may cause a fire hazard and will void the warranty. 9. This fireplace is not intended to heat an entire home or to be used as a primary heat source. It is designed to ensure homeowner comfort by providing supplemental heat to the room. 10. Always ensure that an adequate supply of replacement combustion air from the outside of the house is accessible to the fire to support normal combustion. Fireplaces consume large volumes of air during the normal firing process. In the event the home is tightly sealed and has modern energy efficient features, the combustion air supply kits may not provide all the air required to support combustion and the proper flow of combustion gases up the chimney. The manufacturer is not responsible for any smoking or related problems that may result from the lack of adequate air supply flowing into the house. It is the responsibility of the builder/contractor to ensure that adequate air supply has been provided for the fireplace. 11. When in doubt about a component’s usability - has visible or suspected physical damage - consult your Isokern distributor or authorized Isokern representative for advice. 12. Modification to MAGNUM components not mentioned in this manual may void claims, listings and approvals and could result in an unsafe and potentially dangerous installation. Alterations to the MAGNUM firebox are allowed with prior written approval and instructions from Earthcore Industries, LLC. The installer indemnifies the manufacturer of all claims and under no circumstances will the manufacturer be liable for consequential, incidental, indirect, punitive or other damages of any kind or nature, whether foreseeable or not, based on any claim by any party as to the modifications of the Isokern fireplaces. 13. Keep all insulation, vapor barriers, “house wrap” paper and other insulating type membranes and products, including fiberglass, cellulose and other insulation, (anything that carries an “R” rating) a minimum of three inches (3”) away from all firebox and chimney surfaces. EXCEPTION: If insulation is used in walls surrounding the fireplace, insulation may be installed behind sheathing of gypsum board, plywood, particle board or other material on the side facing the Isokern. The facing material cannot be within 1 1/2” to the sidewalls and backwalls of the fireplace. WARNING: Do not pack required air spaces with insulation or other materials. 14. Never leave children unattended when there is a fire burning in the fireplace. 15. Burning some fuels can be hazardous due to the possibility of producing carbon monoxide, a colorless, odorless gas. Early signs of carbon monoxide poisoning resemble flu symptoms, including headaches, dizziness or nausea. Overexposure to carbon monoxide can lead to illness and death. It is strongly recommended to install smoke and carbon monoxide alarm / detector devices wherever fireplaces are installed. 16. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at-risk individuals in the house. To restrict access to the fireplace, install a adjustable safety gate to keep toddlers, young children and other at-risk individuals out of the room and away from hot surfaces. 17. Clothing or flammable material should not be placed on or near the fireplace. 18. Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies. 19. Do not nail or screw into the isokern fireplace, which includes firebox, smoke dome and DM Chimney components unless attaching the anchor plate for the metal flue system. This may alter the integrity of the fireplace and cause a house fire. This will VOID the warranty of the fireplace. 20. Never spray or apply any type of sealer, insulation or other materials to the fireplace. 6 Earthcore Industries MAGNUM 60- 72 Series Fireplace Safety Instructions 7 Earthcore Industries MAGNUM 60- 72 Series Fireplace Isokern Fireplace and Chimney Systems are tested and listed to UL standards: UL 127, ULC S610, and UL 103HT. The listing label shown in Figure 1 above outlines the listed clearances to combustibles and indicates that the units are suitable for use with solid fuel or listed gas appliances. Refer to the manufacturer’s installation manual for detailed description of clearances to combustibles and all other installation information. A metal listing label similar to those shown above is affixed to each fireplace. Do not remove the listing label from the fireplace. Prior to beginning installation, contact your local building official to determine the need to obtain a permit. 7 Earthcore IndustriesMAGNUM 60- 72 Series Fireplace Isokern Fireplace and Chimney Systems are tested and listed to UL standards: UL 127, ULC S610, and UL 103HT. The listing label shown in Figure 1 above outlines the listed clearances to combustibles and indicates that the units are suitable for use with solid fuel or listed gas appliances. Refer to the manufacturer’s installation manual for detailed description of clearances to combustibles and all other installation information. A metal listing label similar to those shown above is affixed to each fireplace. Do not remove the listing label from the fireplace. Prior to beginning installation, contact your local building official to determine the need to obtain a permit. EARTHCORE INDUSTRIES MADE IN USA CHESAPEAKE, VA 23323 HEADQUARTERS JACKSONVILLE, FL 32256 SERIAL NO:PFS REPORT NO: F17-237 Magnum: 82060 82072 N000001 UNIT FRONT FOR USE with SOLID WOOD FUEL OR LISTED DECORATIVE GAS VENTED OR UNVENTED APPLIANCE. FIRE-LITE APPLICATION TO USE ECOSTEEL OR ECOSTEEL+ METAL CHIMNEY ONLY. DO NOT USE A FIREPLACE INSERT OR OTHER PRODUCTS NOT SPECIFIED FOR USE WITH THIS PRODUCT. "WARNING" THIS FIREPLACE HAS NOT BEEN TESTED FOR USE WITH GLASS DOORS. IF DOORS ARE TO BE USED, OPERATE FIREPLACE WITH DOORS FULLY OPEN. WHEN BURNING A DECORATIVE GAS APPLIANCE IN THE FIREPLACE, LOCK THE DAMPER TO THE FULLY OPEN POSITION. = 24 in (610 mm) = 30 in (762 mm) 7.5 in (191 mm) MANTEL ABOVE OPENING 8 Earthcore Industries MAGNUM 60- 72 Series Fireplace MAGNUM 60 (82060) 85 ¾” 38” 53 ½” 9 ½” 57 ¼” 69” 73 ½” 2 ¾” 38” 25 ¼” 85 ¾” 44 ¾” 41” 5” 32” 8” 60” Damper 28” 69” 73 ½” 57 ¼” Front View Side View Plan View Top View 10 ¾” 25 ¼” 26 ¾”26 ¾” 13” Flue Outlet Uses Isokern DM 54 Chimney or ECO- STEEL/ ECO-STEEL+ Metal Chimney Pipe. NOTE: Steel angle: 4” x 6” x 3/8” cut to 73 1/2" to span firebox opening. This item is not included in the components and can be sourced locally. (Supports up to 22' of DM 54) NOTE: These are inside rough dimensions before firebrick 13.5" 9 Earthcore Industries MAGNUM 60- 72 Series Fireplace Component List - MAGNUM 60 (82060) Component Part# Description 28” 43” M91 Isokern MAGNUM Base Plate 28” 30½” 96 Isokern MAGNUM Base Plate 23¾” 15 Isokern MAGNUM Smoke Dome (Qty. 4) 4” 49¾” 16 Isokern MAGNUM Smoke Dome (Qty. 2) 4” 16” 39¾” 17 Isokern MAGNUM Smoke Dome (Qty. 2) 4” 16” 3” 25¼” 16”34 Isokern MAGNUM Side Sloping (Qty. 4) 28”8” 9½” 2¼” M90 Isokern MAGNUM Sidewall (Qty. 8) 22¼” 9½” 71 Isokern MAGNUM Backwall (Qty. 4) Component Part# Description 72 Isokern MAGNUM Backwall (Qty. 4) 79L Isokern MAGNUM Top Plate - Left 79R Isokern MAGNUM Top Plate - Right M94L & M94R Isokern MAGNUM Damper End Left & Right 74 Isokern MAGNUM Damper Beam (Qty. 2) 68 Isokern Damper Beam (Qty. 2) 38½” 9½” 25¼” 4¾”26¾” 25¼” 26¾”4¾” 30½" 8” 7 7/8” 8” 43" 7 7/8” NOTE: PRE-CUT parts are pre-packaged Magnum 60 only. These parts can't be ordered for extending Isokerns. 10 Earthcore Industries MAGNUM 60- 72 Series Fireplace MAGNUM 72 (82072) 85 ¾” 38” 66” 9 ½” 69 ¾” 81 ¼” 85 ½” 2 ¾” 38” 25 ¼” 85 ¾” 44 ¾” 41” 5” 32” 8” 72” Damper 28” 81 ¼” 85 ½” 69 ¾” Front View Side View Plan View Top View 33”33” 10 ¾” 25 ¼” 13” Flue Outlet Uses two Isokern DM 54 Chimney or ECO-STEEL/ ECO-STEEL+ Metal Chimney Pipe. NOTE: Steel angle: 4” x 6” x 3/8” cut to 85 1/2" to span firebox opening. This item is not included in the components and can be sourced locally. (Supports up to 22' of DM 54) NOTE: These are inside rough dimensions before firebrick 13.5" 11 Earthcore Industries MAGNUM 60- 72 Series Fireplace Component List - MAGNUM 72 (82072) Component Part# Description 28” 43” M91 Isokern MAGNUM Base Plate (Qty. 2) 26" 19 Isokern MAGNUM Smoke Dome (Qty. 2) 4” 49¾” 16 Isokern MAGNUM Smoke Dome (Qty. 4) 4” 16” 36" 18 Isokern MAGNUM Smoke Dome (Qty. 2) 4” 16” 3” 25¼” 16”34 Isokern MAGNUM Side Sloping (Qty. 4) 28”8” 9½” 2¼” M90 Isokern MAGNUM Sidewall (Qty. 8) 9½” 73 Isokern MAGNUM Backwall (Qty. 4) Component Part# Description 72 Isokern MAGNUM Backwall (Qty. 4) M77 Isokern MAGNUM Top Plate (Qty. 2) M94L & M94R Isokern MAGNUM Damper End Left & Right 83 Isokern MAGNUM Damper Beam (Qty. 2) 69 Isokern Damper Beam (Qty. 2) 38½” 9½” 25¼” 33”4¾” 37-3/8" 8” 7 7/8” 8” 48½" 7 7/8” NOTE: PRE-CUT parts are pre-packaged Magnum 72 only. These parts can't be ordered for extending Isokerns. 34½” 12 Earthcore Industries MAGNUM 60- 72 Series Fireplace Required Clearance to Combustibles The MAGNUM Series fireplace and the DM chimney system is tested and listed for installation with “clearance to combustibles” as follows: All DM 54 chimney components require 0” clearance. (Figure 1) The MAGNUM Series firebox side walls and back wall require 1 1/2” clearance. (Figure 2) The smoke dome front wall requires 0” clearance. NOTE: “Combustibles” are defined as “normal construction materials” and are considered to be: wood framing materials, particle board, mill board, plywood sub-flooring, plywood paneling and wood flooring. MAGNUM Series fireplaces are tested and listed for (1 1/2”) clearance to combustible framing material at the firebox sides and back. Installation and use practices that are beyond the control of the manufacturer* can result in situations where clearance requirements (as determined through testing and as stated by the manufacturer) are not maintained due to construction subsequent to the installation of the Isokern unit. It is the general contractor’s responsibility to assure that listed clearances to combustible framing and to insulation are maintained throughout the construction of the project subsequent to the installation of the Isokern unit. To avoid causing a fire resulting in damage to property, personal injury or loss of life, do not pack or fill the required air spaces with insulation or other material. No material is allowed in these areas. (Figures 2 & 3) Keep all insulation, vapor barriers, “house wrap” paper and other insulating type membranes and products, including fiberglass, cellulose and other insulation, (anything that carries an “R” rating) a minimum of three inches (3”) away from all firebox and chimney surfaces. IMPORTANT: The manufacturer is not responsible for installation and use practices that are beyond the scope of the product as defined in the product listing and in this installation manual. Sheathing materials, such as plywood, particle board and drywall may cover the smoke dome front at 0” clearance. All combustible sheathing materials that protrude beyond front of firebox: Models 60 & 72: • Sides: 9" (nine inches) away • Top of opening: 24" (twenty-four inches) away Drywall must be cut back from the firebox opening sides and above the top of the opening according to information above. FIGURE 1 FIGURE 2 0" Clearance 0" Clearance COMBUSTIBLE FRAMING 9” MIN 1 ½” Min. 1 ½” Min. 1 ½” Min. 9" = 60 & 72 13 EXCEPTION: If insulation is used in walls surrounding the fireplace, insulation may be installed behind sheathing of gypsum board, plywood, particle board or other material on the side facing the Isokern. The facing material cannot be within 1 1/2” to the fireplace sidewalls. The MAGNUM Series fireplace must sit upon a concrete support slab designed to bear the total installed weight of the fireplace and DM chimney system. These support slabs can have no wood underpinnings. (Figure 3)See page 22 for more information on weight loads. Concrete support slabs for MAGNUM Series fireplaces must provide the non-combustible hearth extension substrate needed to support the code required non-combustible hearth extension finish materials. (Figures 4) All MAGNUM Series fireplaces shall have hearth extensions of approved non-combustible material such as brick, tile, or stone that is properly supported and with no combustible material against the underside thereof. Wooden forms used during the construction of hearths and hearth extensions must be removed when the construction is complete. If a raised fireplace floor and raised hearth extension are preferred, the raised underlying structure must be built of non-combustible material, be structurally designed to hold the weight of the fireplace and chimney system and must sit on non-combustible substrate. Earthcore Industries MAGNUM 0-72 Series Fireplace Required Clearance to Combustibles FIGURE 3 FIGURE 4 30” Hearth Extension Requirements for 60” - 72” Models 1 1/2” 0” CLEARANCE 1 1/2” 0” CLEARANCE Combustible material cannot be within 1 1/2” to the fireplace sidewalls. 14 Earthcore Industries MAGNUM 60-72 Series Fireplace Supporting Floor System The MAGNUM 60" & 72" Fireplaces are not rated for installation on a combustible floor system unless used in the Fire-Lite Application. (See Page 15) Fireplaces must be built upon a concrete support slab with no wood underpinnings. Proper reinforced concrete support slab for fireplace installations may include the following types: 1.Slab on grade: standard residential, minimum four inch (4”) thick, 2500 psi concrete foundation on properly compacted fill. This type foundation can support Isokern installations up to thirty feet (30’)* overall height without additional structural support. (brick ledge installations not included) (Figure 5) * Minimum height. See page 3 for specific models. 2.Slab-on-grade foundations, thickened and reinforced: for additional load carrying. (Figure 6) 3.Off-grade slab on foundation walls and footings Projects with off-grade floor systems as well as upper story installations require this type of support. When building off-grade support slabs the code required hearth extension substrate should be built as a continuation of the support slab for the fireplace unit. (Figure 7). Supports for off grade slabs must be concrete or steel and capable of supporting the slab, Isokern unit and the chimney. For multi-floor and back-to-back installations proper weight computation on an individual basis is required. Consult a local structural engineer for load bearing requirements. IMPORTANT: Foundations and footings must meet local code and be approved by the local building authority. For any foundation design and load requirements check with a local structural engineer. It is the responsibility of the General Contractor to insure adequate foundations. Fireplace weights* and “foot print” areas: The total fireplace weight and footprint for each model listed below includes: Fireplace pumice components only: MAGNUM 60: 2394 lbs. @ 73.5” x 28” = 14.7 sq.ft. MAGNUM 72: 2721 lbs. @ 85.5” x 28” = 16.6 sq.ft. “Footprint” areas listed above are base plate dimensions for each model and are exclusive of code required hearth extension areas. See page 59 for hearth extension dimensions. NOTE: Additional support slab area may be required at the side or back of the MAGNUM unit to provide bearing for structural supports to a DM offset chimney sequence. (See page 47 for offset chimney support requirements.) FIGURE 5 FIGURE 6 FIGURE 7 15 Earthcore Industries MAGNUM 60-72 Series Fireplace 15 Fire-Lite Application - 60 & 72 Models Only General Information: The Fire-Lite is an application of the Isokern MAGNUM 60" & 72" fireplaces designed, tested and listed with the ability to be installed on a combustible floor system. The design and installation require that the system use ECO-STEEL or ECO-STEEL+ metal chimney. The Fire-Lite assembled unit must sit on a raised, non-combustible platform allowing a minimum 7-1/2” air space between the Isokern fireplace base plate bottom and the combustible floor. The following pages will refer to installation requirements specific to the Fire-Lite application using the Isokern Fire-Lite Kit. Use only the Fire-Lite Kit that is applicable with your fireplace (see chart below). Intended Use Statement: The Fire-Lite Application of the Isokern fireplace is designed to sit on a combustible floor system and is intended to burn solid wood fuel, propane or natural gas. The fireplace is intended for use as a supplemental heat source only and is not intended for heavy use as a primary heating system. The 60" & 72" Fire-Lite has been tested and listed by PFS (Report Nos. F17-237. These units are intended for installation in residential homes, and other buildings of conventional construction. Fire-Lite Application of the Isokern fireplace are also designed for installation in accordance with the National Fire Protection Association Standard for chimneys, fireplaces, vents and Solid Fuel-Burning Appliances (NFPA 211). Clearance to Combustibles: The Fire-Lite is tested and listed for installation with “clearance to combustibles” as follows: 1.7-1/2” clearance to the combustible floor. 2.0” clearance at the Isokern smoke dome front wall. 3.1 1/2” clearance at the Isokern firebox back walls and side walls. 4.2” minimum air space to combustibles at all ECO-STEEL or ECO-STEEL+ metal chimney. IMPORTANT: “Combustibles” are defined as “normal construction materials” and are considered to be: wood framing materials, particle board, mill board, plywood sub- flooring, plywood paneling and wood flooring. Sheathing materials, such as plywood, particle board and drywall may cover the smoke dome front at zero inch (0”) clearance. EXCEPTION: If insulation is used in walls surrounding the fireplace, insulation may be installed behind sheathing of gypsom board, plywood, particle board or other material on the side facing the Isokern. (Figure 8) above combustible floor systems per the installation specifications given in this manual. FIGURE 8 Part #Description FLK-60 Magnum 60 Fire-lite Kit (Base Plate, 4" Metal Stand & Cement Board (7 pcs)) FLK-72 Magnum 72 Fire-lite Kit (Base Plate, 4" Metal Stand & Cement Board (7 pcs)) 16 Earthcore Industries MAGNUM 60-72 Series Fireplace 16 Fire-Lite Application - 60 & 72 Models ONLY Fire-Lite Application of the 60" & 72" fireplace results in the finished fire brick floor of the firebox being at least 13” above the combustible floor system. (Figure 9) The noncombustible raised platform must be set with a minimum 1-1/2" clearance to the wall to the sides and directly behind the Fire-Lite assembly. Raised 60 & 72 Platform: The 60" & 72" Fire-lite Kit consists of and should be installed in this order, 3” Fire-Lite Isokern base plate placed directly on combustible floor, 4” Fire-Lite metal stand, 1/2” cement board cut to span the width of the metal stand (requires 2 pieces), then Magnum fireplace base plate. (Figure 9) IMPORTANT: Metal safety strip - a metal angle iron is attached to the Fire-Lite metal stand when shipped. This angle is to be removed before installation, turned over and re-attached to the 3" Fire-Lite Isokern base plate with 6 screws provided. This creates a metal safety strip and can be adjusted to ensure your Fire-Lite metal stand, set on top of the Fire-Lite Isokern base plate will be level. The safety strip must extend out from the front of the Fire-Lite Isokern base plate at least 2”. The 2 additional pieces of cement board provided shall be placed on top of flashing to provide underlayment for non-combustible hearth extension. Firebrick Installation: Magnum 60" & 72" installed with the Fire-Lite application must use 4" firebrick on this sidewalls (this can be accomplished either by turning full size (9” x 4” x 2-1/2”) firebricks to use the thick end to accomplish the depth or by combining a layer of split size (9” x 4” x 1-1/4”)+ full size (9” x 4” x 2-1/2”) firebricks. In addition, full size (9” x 4” x 2-1/2”) firebricks must be used on the backwall and floor. NOTE: For seismic anchorage design and instructions of the flush hearth application, please contact the Technical Department at 1-800-642-2920. IMPORTANT: The 60" & 72" Fire-Lite Application is designed, tested, and approved for installation at a minimum of 7-1/2” above combustible floor. 112" Min. to Combustible Framing FIRE-LITE KIT (MS-M-60 SHOWN) Combustible Floor System 30" Min. 13"712" Hearth Extension Support with Non-Combustible Material Isokern Firebox (60" Magnum shown) 2" Min. Zero-Clearance 2" Min. ECO-STEEL/ ECO-STEEL+ Chimney System FIGURE 9 NOTE: Floor framing for a Fire-Lite installation will need to be designed and built to accept substantial dead loads spread over a relatively small floor area. The following weights and sizes can be used to calculate Fire-Lite loading. Consult with local structural engineer for proper sizing of structural floor frame members for specific installations. Load Calculations: Total dead load amounts include (but are not necessarily limited to the following items and their corresponding weight estimates listed below: MAGNUM Series fireplace weights and “foot print”areas: The total fireplace weight for each MAGNUM model listed below includes pumice parts only: MAGNUM 60": 2652 lbs. @ 73.5”x 28” = 14.29 sq.ft. MAGNUM 72": 2952 lbs. @ 85.5”x 28” = 16.63 sq. ft.. Totals are exclusive of any chimney components. See page 36 for Isokern DM chimney component weights. “Footprint” areas listed above are base plate dimensions for each model and are exclusive of code required hearth extension areas. Rough Framing Dimensions Typical Installation Framing Dimensions MAGNUM Width - A Height - B Depth - C Model 60 76 ½” 87 ½” 29 ½” Model 72 88 ½” 87 ½” 29 ½” Notes: 1.“B” includes the 3” thick base plate. 2.“Raised hearth” requires additional rough opening height at “B” equal to the height of the raised hearth detail. 3.Rough framing dimension for width “A” allows for the required 1½” clearance at the sides of the Fireplace. 4.Rough framing dimension for Height "B" will need to be increased by 7-1/2" if the Firelite application is utilized. 5.Rough framing dimension for depth “C” allows for the required 1½” clearance at the back of the Fireplace. 29 1/2" is only for an interior wall as most exterior wall framing have insulation, even if the wall is 2x6, the foam they spray expands so typically 31" is allowed on an exterior wall (Figure 10) FIGURE 10 Corner Installation Framing Dimensions The following chart of dimensions detail the positioning of an MAGNUM Series fireplace in a corner. It also details the positioning of DM chimney where it must turn 45° degrees, if alignment is needed to overhead framing. (Figure 11) MAGNUM A B C D Model 60 76 ½” 39” 53 ½” 102 ½” Model 72 88 ½” 45” 62” 111” To turn flue 45°, first set starting inner liner onto the top plate of the fireplace. Next, set a DM outer casing onto the inner liner so that the outer casing is at 45° to the firebox and square to the overhead framing system. Run the vertical DM chimney through the overhead framing. Offset blocks can be used, if necessary, to align with overhead framing before running the vertical DM chimney outer casing and liner. NOTE: Support the third offset down to footings and at each third offset block thereafter. DM Chimney* FIGURE 11 *The 60" & 72" Models require a dual fuel system Earthcore Industries MAGNUM 60-72 Series Fireplace 17 18 Earthcore Industries MAGNUM 60-72 Series Fireplace 18 General Assembly Instructions When beginning the assembly process, mix the Earthcore Adhesive with clean water to a smooth, workable texture (without lumps or dry pockets) of a “toothpaste” consistency. This mixture is suitable for application onto Isokern components by using a masonry grout bag supplied with the unit. Attention should be paid that the Earthcore adhesive mixture is not too thin or runny, as this will not allow the Earthcore adhesive to reach its maximum bonding strength. Mark out the position of the base plate on the supporting floor system. Apply a thin layer of Earthcore Adhesive to the area and set base plate in the mortar. (Figure 12) Earthcore Adhesive is then squeezed from a grout bag onto the contact surfaces of the Isokern components as they are fitted together. NOTE: It is important that a 1/2” bead of Earthcore adhesive is piped onto all the components’ contact surfaces, about 1/2” in from all edges. (Figure 13) When setting the next component onto the Earthcore adhesive contact surface of the base plate, some Earthcore adhesive should squeeze out along the face of the entire joint as a sign of complete and proper sealing of the joint. On broader contact surfaces it is advisable to apply several additional 1/2” beads of the Earthcore Adhesive to the area to assure proper sealing of the joint. Properly Earthcore adhesive firebox and smoke dome assembly requires approximately 100 pounds (dry measure) of Earthcore Adhesive. Leveling and Aligning Components: Be sure to assemble all Isokern components level and flush with adjoining components. Earthcore Adhesive is not intended to create a Earthcore adhesive joint of any thickness for leveling purposes. Therefore, leveling and alignment adjustments are made by the use of small plastic shims supplied with the unit. (Figure 14) The shims can be inserted under a component to level and align it with adjacent Isokern components. Be sure to re-grout any and all gaps resulting from shim insertion to maintain components to full bearing. Broken Components: Components can be repaired by using Earthcore adhesive along the break line as the component is set into place. Components broken into multiple small pieces should be discarded and replaced. IMPORTANT: 1.Do not mix Earthcore Adhesive with anti-freeze agents. 2.The maximum recommended Earthcore adhesive joint thickness at Isokern components is 1/4”. Earthcore Adhesive FIGURE 12 FIGURE 13 FIGURE 14 Earthcore Adhesive Earthcore Adhesive 19 Earthcore Industries MAGNUM 60-72 Series Fireplace 19 The following assembly instructions identify the parts by name, part number and the placement of each part in the assembly process. NOTE: At all component placement, be sure to mortar all contact surfaces with Earthcore adhesive. Check for complete sealing of each contact joint while assembly progresses. 1.Apply Earthcore adhesive to the joint between part #96 and part # M91 and set the base plates in a full bed of Earthcore Adhesive on a level support surface. See page 14 for supporting floor system. (Figure 15). Do not set the base plate so that it is in span. The overall length of the base plate assembly should measure 73-1/2” and 28" deep. Flush Hearth: If the design preference is for a “flush hearth” the base plate can be omitted from the assembly and the firebox walls built directly on a minimum 4" concrete support slab. The fire brick floor of the firebox is then set directly to the concrete support slab. This makes the fireplace finished fire brick floor approximately one and one-half inches (1 1/2”) above the top of the concrete support slab. Raised Hearth: If the design preference is for a raised hearth (floor of the fireplace elevated above the room’s floor), then the base plate can be set on a noncombustible platform that is built up to the desired raised hearth height on the concrete support slab. See page 21. When calculating raised hearth height be sure to allow for the three inch (3”) thick base plate plus the one and one half inch (1 1/2”) thick fire brick floor in addition to the height of the platform. For all “raised hearth” construction where concrete blocks are used to create the raised platform, it is necessary to use the base plate. Be sure to Earthcore adhesive the concrete block platform together. CMU used for base plate support should be rated ASTM 90. Whether a flush hearth or a raised hearth is installed, the combustible floor in front of the fireplace must be covered with a noncombustible hearth extension set tight against the fireplace front and extending at least 30 inches out from the finished fireplace and at least 12 inches beyond the finished sides of the fireplace opening. See page 17 (Figure 11). 2.Set the first course of the firebox side walls and back walls into place. (Figure 16 & 17) NOTE: It may be convenient to dry set the first course of side walls and back walls into place on the Isokern base plate and then trace their position on the base plate with a pencil. Assembly Instructions - MAGNUM 60 Part #M91 Part #96 Earthcore Adhesive FIGURE 15 Earthcore Adhesive FIGURE 16 Part #M90 Earthcore Adhesive Part #M90 Part #72 Part #71 Part #90 FIGURE 17 20 Earthcore Industries MAGNUM 60-72 Series Fireplace 20 Assembly Instructions - MAGNUM 60 After outlining the dry set pieces, remove them and apply Earthcore adhesive to the areas traced on the base plate where the side walls and back wall are to sit. By doing this, the first layer of wall components can be set directly into Earthcore adhesive already applied to the proper areas on the base plate. 3.Continue assembly of the consecutive courses of the firebox side wall and back wall, making sure to stagger the backwall components so that the vertical joints do not align. Apply Earthcore adhesive to the top of each layer of wall components, set the next course above into place. Be sure to Earthcore adhesive all vertical joints of the side wall to back wall connection when setting each component to its mate. (Figure 18) Look for some Earthcore adhesive to squeeze out along the joints of all contact surfaces as a sign that the joint is thoroughly sealed with the approved Earthcore adhesive. 4.When all of the firebox sidewall and backwall components are set, check the top surface of the firebox for level. If necessary, adjust the top surface of the box assembly for level by inserting a shim supplied with the unit between the lowest wall component and the top surface of the base plate. Any gap created under the wall components during the Shim leveling process must be filled with Earthcore Adhesive to fill bearing against the base plate. 5.Steel angle iron with measurements of 4” x 6” x 3/8” cut to 73½” long to span firebox opening will be needed to assemble the firebox. This item is not included in the components and can be sourced locally. This steel angle sits on top of the uppermost side wall component with the four inch leg in the horizontal position. To avoid a thickness problem with the placement of the steel angle it is necessary to cut a notch in the top side wall component where the angle is to sit. This notch should be cut approximately 3/8” deep. The notch should start at the front face of the side wall component (at both the left and right hand walls) and run to a point 4” back toward the firebox. (Figure 19) The steel angle sits in this notch. The six inch leg of the steel angle is in the vertical position and is to be located in alignment with the front of the firebox. The ends of the steel angle should not protrude beyond the outer firebox side wall. Earthcore adhesive between the steel and the notch in the top of the side wall is not needed. FIGURE 18 Part #72 Part #71 Part #M90 Part #M90 4” 3/8” FIGURE 19 21 Earthcore Industries MAGNUM 60-72 Series Fireplace 21 6. The fireplaces come with an eight inch (8”) thick damper beam assembly, a six (6) piece component group that is to be assembled on top of the firebox s idewalls and backwall. The damper beam assembly consists of four (4) long lintel pieces and two (2) short damper beam side pieces. The damper side pieces are designed to sit on the firebox side wall between the front lintel and the back lintel. Each of the damper side pieces is designed specifically f or its o wn side o f the unit. W hen properly set, each damper side piece fits fl ush with the outside face of the firebox sidewall so that its interior bottom edge aligns with the interior angle of the firebox side wall that it sits on. (Figure 20) When part# 74 and part# 68 are put together they will be equal to the width of the fireplace. Properly placed, the lintel is to sit on top of the firebox back wall and flush with it; the other lintel sits flush with the front of the firebox, spanning the firebox opening. These components both sit on their narrow base so that their beveled face points down and into the firebox interior. (Figure 21) Be sure to Earthcore adhesive all damper beam components to the top surfaces of the firebox. Earthcore adhesive the contact surfaces of each damper side component where it meets the front and back damper beam lintel components. NOTE: The firebox and smoke dome are designed to be fitted with a traditional cast iron, poker-style throat damper and placed on top of the damper beams during installation. However, in-line or chimney top dampers are alternative options. The damper is not included with the firebox. Assembly Instructions - MAGNUM 60 Part #74 Part #68 Part #M94L FIGURE 20 FIGURE 21 Part #74 Part #68 Part #68 Part #M94L Part #M94R Part #74 22 Earthcore Industries MAGNUM 60-72 Series Fireplace 22 Assembly Instructions - MAGNUM 60 7.Set the rear smoke dome components across the damper beam in a bed of Earthcore adhesive and flush with the back face of the back damper beam lintel. Set the front smoke dome components in Earthcore adhesive across the front damper beam and 2 -3/4 inches back from the front of the front damper beam lintel. This placement should create a space of 17 inches (17”) between the front and rear smoke dome components. (Figure 22) 8.Position the smoke dome’s sloping sidewalls at each end of the smoke dome components. The sloping sidewalls fit in between the front and rear smoke dome components and also fit into the haunches at the ends of the front and rear smoke dome components. Earthcore adhesive all contact surfaces thoroughly. The smoke dome sloping sidewalls have a beveled bottom edge so that they will sit tight onto the flat top of the damper beam assembly. (Figure 23) 9.Set the second tier of rear smoke dome components across the top of the first tier of smoke dome components with Earthcore adhesive between the two tiers. Making sure both tiers are flush with one another. Follow the same instructions of the second tier of rear smoke dome components for the second tier of front smoke dome components. This placement should create a space of 17 inches (17”) between the front and rear smoke dome components. (Figure 24) FIGURE 22 2 ¾” Part #16 Part #15 Part #15 Part #16 Part #34 Part #34 FIGURE 23 FIGURE 24 Part #15 Part #15 Part #17 Part #17 23 Earthcore Industries MAGNUM 60-72 Series Fireplace 23 10.Position the second tier of smoke dome’s sloping sidewalls at each end of the smoke dome components. The sloping sidewalls fit in between the front and rear smoke dome components and also fit into the haunches at the ends of the front and rear smoke dome components. Earthcore adhesive all contact surfaces thoroughly. The smoke dome sloping sidewalls have a beveled bottom edge so that they will sit tight onto the flat top of the damper beam assembly. (Figure 25) 11.Set the two top plates into position and Earthcore adhesive on top of the smoke dome wall assembly. One side of the top plate shows a thickened center. This side is the bottom face. The flue hole in the top plate is centered in the smoke dome from side to side but is offset from front to back, the center being ten and three-fourths inches (10 ¾”) from the back of the firebox. (Figure 26) Assembly Instructions - MAGNUM 60 Part #34 Part #34 FIGURE 25 FIGURE 26 Part #79L Part #79R Part #34 Part #34Part #16 Part #15 Part #15 Part #17 Part #M 9 0 Part #M 9 4 R Part # 7 4 Part # 68 Part # 7 2 Part # 7 1 Part #96 Part #M91 24 Earthcore Industries MAGNUM 60-72 Series Fireplace 24 Assembly Instructions - MAGNUM 72 The following assembly instructions identify the parts by name, part number and the placement of each part in the assembly process. NOTE: At all component placement, be sure to Earthcore adhesive on all contact surfaces with Earthcore adhesive. Check for complete sealing of each contact joint while assembly progresses. 1.Apply Earthcore adhesive to the joint between the two part #M91's and set the base plates in a full bed of Earthcore Adhesive on a level support surface. See page 14 for supporting floor system. (Figure 27) Do not set the base plate so that it is in span. The overall length of the base plate assembly should measure 85½” and 28" deep. Flush Hearth: If the design preference is for a “flush hearth” the base plate can be omitted from the assembly and the firebox walls built directly on a minimum 4" concrete support slab. The fire brick floor of the firebox is then set directly to the concrete support slab. This makes the fireplace finished fire brick floor approximately one and one-half inches (1 1/2”) above the top of the concrete support slab. Raised Hearth: If the design preference is for a raised hearth (floor of the fireplace elevated above the room’s floor), then the base plate can be set on a noncombustible platform that is built up to the desired raised hearth height on the concrete support slab. (Figure 28) When calculating raised hearth height be sure to allow for the three inch (3”) thick base plate plus the one and one half inch (1 1/2”) thick fire brick floor in addition to the height of the platform. For all “raised hearth” construction where concrete blocks are used to create the raised platform, it is necessary to use the base plate. Be sure to Earthcore adhesive the concrete block platform together. CMU used for base plate support should be rated ASTM 90. Whether a flush hearth or a raised hearth is installed, the combustible floor in front of the fireplace must be covered with a noncombustible hearth extension set tight against the fireplace front and extending at least 30 inches out from the finished fireplace and at least 12 inches beyond the finished sides of the fireplace opening. See page 17 (Figure 11). 2.Set the first course of the firebox side walls and back walls into place. (Figure 29) NOTE: It may be convenient to dry set the first course of side walls and back walls into place on the Isokern base plate and then trace their position on the base plate with a pencil. FIGURE 27 FIGURE 28 FIGURE 29 Part #M91 Part #M91 Part #M90 Part #M90 Part #M90 Part #72 Part #73 Earthcore Adhesive 25 Earthcore Industries MAGNUM 60-72 Series Fireplace 25 After outlining the dry set pieces, remove them and apply Earthcore adhesive to the areas traced on the base plate where the side walls and back wall are to sit. By doing this, the first layer of wall components can be set directly into Earthcore adhesive already applied to the proper areas on the base plate. 3.Continue assembly of the consecutive courses of the firebox side wall and back wall, making sure to stagger the backwall components so that the vertical joints do not align. Apply Earthcore adhesive to the top of each layer of wall components, set the next course above into place. Be sure to Earthcore adhesive all vertical joints of the side wall to back wall connection when setting each component to its mate. (Figure 30) Look for some Earthcore adhesive to squeeze out along the joints of all contact surfaces as a sign that the joint is thoroughly sealed with the approved Earthcore adhesive. 4.When all of the firebox sidewall and backwall components are set, check the top surface of the firebox for level. If necessary, adjust the top surface of the box assembly for level by inserting a shim supplied with the unit between the lowest wall component and the top surface of the base plate. Any gap created under the wall components during the Shim leveling process must be filled with Earthcore Adhesive to fill bearing against the base plate. 5.Steel angle iron with measurements of 4” x 6” x 3/8” cut to 85½” long to span firebox opening will be needed to assemble the firebox. This item is not included in the components and can be sourced locally. This steel angle sits on top of the uppermost side wall component with the four inch leg in the horizontal position. To avoid a thickness problem with the placement of the steel angle it is necessary to cut a notch in the top side wall component where the angle is to sit. This notch should be cut approximately 3/8” deep. The notch should start at the front face of the side wall component (at both the left and right hand walls) and run to a point 4” back toward the firebox. (Figure 31) The steel angle sits in this notch. The six inch leg of the steel angle is in the vertical position and is to be located in alignment with the front of the firebox. The ends of the steel angle should not protrude beyond the outer firebox side wall. Earthcore adhesive between the steel and the notch in the top of the side wall is not needed. Assembly Instructions - MAGNUM 72 FIGURE 30 4” 3/8” Part #M90 Part #M90 Part #72 Part #73 FIGURE 31 26 Earthcore Industries MAGNUM 60-72 Series Fireplace 26 Assembly Instructions - MAGNUM 72 6. The fireplaces come with an eight inch (8”) thick damper beam assembly, an six (6) piece component group that is to be assembled on top of the firebox sidewalls and backwall. The damper beam assembly consists of four (4) long lintel pieces and two (2) short damper beam side pieces. The damper side pieces are designed to sit on the firebox side wall between the front lintel and the back lintel. Each of the damper side pieces is designed specifically for its own side of the unit. When properly set, each damper side piece fits flush with the outside face of the firebox sidewall so that its interior bottom edge aligns with the interior angle of the firebox side wall that it sits on. (Figure 32) When part# 69 and part# 83 are put together they will be equal to the width of the fireplace. Properly placed, the lintel is to sit on top of the firebox back wall and flush with it; the other lintel sits flush with the front of the firebox, spanning the firebox opening. These components both sit on their narrow base so that their beveled face points down and into the firebox interior. (Figure 33) Be sure to Earthcore adhesive all damper beam components to the top surfaces of the firebox. Earthcore adhesive the contact surfaces of each damper side component where it meets the front and back damper beam lintel components. FIGURE 32 FIGURE 33 Part #83 Part #69 Part #M94L Part #83 Part #69 Part #69 Part #M94L Part #M94R Part #83 27 Earthcore Industries MAGNUM 60-72 Series Fireplace 27 7.Set the rear smoke dome components across the damper beam in a bed of Earthcore adhesive and flush with the back face of the back damper beam lintel. Set the front smoke dome components in Earthcore adhesive across the front damper beam and 2 -3/4 inches back from the front of the front damper beam lintel. This placement should create a space of 17 inches (17”) between the front and rear smoke dome components. (Figure 34) 8.Position the smoke dome’s sloping sidewalls at each end of the smoke dome components. The sloping sidewalls fit in between the front and rear smoke dome components and also fit into the haunches at the ends of the front and rear smoke dome components. Earthcore adhesive all contact surfaces thoroughly. The smoke dome sloping sidewalls have a beveled bottom edge so that they will sit tight onto the flat top of the damper beam assembly. (Figure 35) 9.Set the second tier of rear smoke dome components across the top of the first tier of smoke dome components with Earthcore adhesive between the two tiers. Making sure both tiers are flush with one another. Follow the same instructions of the second tier of rear smoke dome components for the second tier of front smoke dome components. This placement should create a space of 17 inches (17”) between the front and rear smoke dome components. (Figure 36) Assembly Instructions - MAGNUM 72 2 ¾” Part #16 Part #18 Part #18 Part #16 Part #34 Part #34 FIGURE 34 FIGURE 35 FIGURE 36 Part #19 Part #19 Part #16 Part #16 28 Earthcore Industries MAGNUM 60-72 Series Fireplace 28 Assembly Instructions - MAGNUM 72 10.Position the second tier of smoke dome’s sloping sidewalls at each end of the smoke dome components. The sloping sidewalls fit in between the front and rear smoke dome components and also fit into the haunches at the ends of the front and rear smoke dome components. Earthcore adhesive all contact surfaces thoroughly. The smoke dome sloping sidewalls have a beveled bottom edge so that they will sit tight onto the flat top of the damper beam assembly. (Figure 37) 11.Set the two top plates into position and Earthcore adhesive on top of the smoke dome wall assembly. One side of the top plate shows a thickened center. This side is the bottom face. The flue hole in the top plate is centered in the smoke dome from side to side but is offset from front to back, the center being ten and three-fourths inches (10 ¾”) from the back of the firebox. (Figure 38) FIGURE 37 Part #34 Part #34 Part #77A Part #77A FIGURE 38 Part #34 Part #M 9 0 Part #M94R Part #M9 1 Part #M91 Part #18 Part #16 Part #19 Part #16 Part #34 Part # 7 3 Part # 7 2 Part # 8 3 Part # 69 29 Earthcore Industries MAGNUM 60-72 Series Fireplace 29 The DM chimney is a dual module, refractory masonry chimney system. It is composed of two precast mating components, the outer casing liner and an inner liner. This chimney system is designed for installation in accordance with the National Fire Protection Standard for Chimneys and Solid Fuel-Burning Appliances, NFPA 211 and in accordance with codes such as ICC, BOCA Basic/ National Codes, the standard Mechanical Code and the Uniform Building Codes. Required DM Chimney Clearance The DM chimney system, rated UL 103HT, is listed for zero clearance to normal construction materials. The DM chimney system may be enclosed in a wood chimney chase at zero clearance to wood framing members. Since lateral support is required for DM chimneys the framing members will be in contact with the DM chimney system. IMPORTANT: “Combustibles” are defined as “normal construction materials” and are considered to be: framing materials, particle board, mill board, drywall, plywood paneling, plywood sub flooring, and wood flooring. Keep all insulation, vapor barriers, “house wrap” paper and other insulating type membranes and products, including fiberglass, cellulose and other insulation, (anything that carries an “R” rating) a minimum of three inches (3”) away from all firebox and chimney surfaces. EXCEPTION: If insulation is used in walls surrounding the fireplace, insulation may be installed behind sheathing of gypsum board, plywood, particle board or other material on the side facing the Isokern. The facing material cannot be within 1 1/2” to the fireplace sidewalls. Mechanical Vent Systems It is acceptable to use mechanical draft systems, if the venting companies do the engineering calculations and make the necessary recommendations for fan size and flue vent diameter following the guidelines of NFPA 211/2006, pg. 211-13. Installation of such systems must also follow the mechanical drafting company’s explicit installation and operation instructions. Isokern DM Chimney Weights Total installed chimney weight will vary and be based on the overall height and the configuration of the chimney system. Chimneys may be straight vertical stacks of DM outer casing and inner liner (See page 3) but may also include the use of offset chimney blocks, brick ledge, chimney reinforcement, brick/stone veneers, cement crown caps and clay chimney pot termination with additional structural support. DM Chimney Components & General Information Component Part# Description 12” 16½” 13½” 6” 16½” 13½” 21 ½”21 ½ ” 12” 21 ½”25” 6” 70003 Isokern DM Chimney 6" Inner Liner 70235 Isokern DM Chimney 12" Inner Liner 45433 Isokern DM Chimney 12" Outer Liner 40136 Isokern DM Chimney Offset Block 40111 Isokern Brick Ledge 50001 50003 ISO-Cap Spark Arrestor - Stainless Steel ISO-Cap Spark Arrestor w/Damper - Stainless Steel (Shown) Fits Inner Liner 32 ½”32 ½” 3” 50006 ISO-Cap Spark Arrestor - Copper Fits Inner Liner 50004 ISO-Cap Spark Arrestor - Black Galvanized Fits Outer Liner Isokern Small Crown Cap Isokern Large Crown Cap 40322 40323 30 Earthcore Industries MAGNUM 60-72 Series Fireplace 30 10’-0” LESS THAN 10’-0” CRICKET 3 ’ - 0 ” M I N ROOF RIDGE WORK POINT SECTION THRU ROOF CHIMNEY2 ’ - 0 ” WORK POINT CRICKET CHIMNEY 3 ’ - 0 ” M I N SECTION THRU ROOF 2 ’ - 0 ” 3 ’ - 0 ” M I N DM Chimney Components Weight & Height Requirements The required minimum chimney height above the roof and adjacent walls and buildings is specified by all major building codes and is summed up in what is known as “the 2 foot in 10 foot rule”: (1)If the horizontal distance from the roof ridge to the opening of the chimney is less than 10’, the top of the chimney must be at least 2’ above the roof ridge. (2)If the horizontal distance from the opening of the chimney to the roof ridge is more than 10’ then a chimney height “work point” is established on the roof surface 10’ horizontally from the opening of the chimney. The top of the chimney must be at least 2’ above this work point. (3)In all cases, the chimney cannot be less than 3’ above the roof at the edge of the chimney. (Figures 39 & 40) A simple example of this would be if the roof is flat then the chimney would need to be at least 3’ above the roof surface. Or, if the chimney penetrates the roof at the ridge then the chimney must be at least 3’ above the ridge. (Figure 41) NOTE: The “2 foot in 10 foot rule” is necessary in the interest of fire safety but does not ensure smoke-free operation of the fireplace. Trees, buildings, adjoining roof lines, adverse wind conditions, etc. may require a taller chimney for the fireplace to draft properly. As with all chimney installations, avoid overhead obstructions such as trees, power lines, etc. Where the chimney run is to be straight run the DM chimney by setting a DM outer liner in a bed of Earthcore adhesive on top of the MAGNUM top plate where the outer liner is centered from side to side and flush with the back of the top plate. Be sure that the outer liner aligns with the flue hole in the top plate. Set in this way the DM outer liner will sit three and three fourths inches (3¾”) back from the front face of the top plate. This total set-back distance makes it possible for a three and one-half inches (3½”) thick bearing header to pass over the MAGNUM firebox smoke dome assembly and for the DM chimney to run straight up the back side of the bearing header. (Figure 42) Next set the DM chimney inner liner’s six inch (6”) tall "starter" piece inside the first outer liner. The six inch (6”) tall inner liner has a female end and a flat end. Set this inner liner with the flat end down. Be sure that the stater piece is set into the Earthcore Adhesive so it is fully sealed to the top plate. IMPORTANT: Earthcore adhesive all outer liners together and Earthcore adhesive all inner liners together. Do not Earthcore adhesive the air space between the liners and the outer casing blocks. FIGURE 39 FIGURE 40 FIGURE 41 The DM chimney component weights are as follows: Small crown cap: 80 lb. Large crown cap: 100 lb. Brick ledge: 110 lb. 6" Inner Liner: 19 lb. 12" Inner Liner: 45 lb. Outer Casing: 90 lb. Offset block*: 110 lb. 31 Earthcore Industries MAGNUM 60-72 Series Fireplace 31 DM Chimney Installation - Straight Run Every 12' of DM54 Flue you should order a bucket of Earthcore Mortar MP50 Starting with the six inch (6”) tall inner liner starter piece creates six inch (6”) staggered horizontal joints between the inner liner and the outer liner as the chimney is built up. Both the outer liner and the inner liner components have tongue and groove type detailing on each end to assure alignment and interlock of the pieces as they are stacked and glued together. NOTE: If the six inch (6") inner liner starter piece is broken or otherwise unavailable then a full twelve inch (12”) tall inner liner piece can be cut to six inches (6”) in height to make an inner liner starter piece. After setting the DM inner liner starter piece, apply Earthcore adhesive to the top of the starter liner. Continue the straight chimney run by placing a full height inner liner onto the six inch (6”) starter liner. The top of this full height inner liner will sit 6” above the top of the outer casing block that was previously set. This six inch (6”) offset between joints of the inner liner stack and the joints of the outer casing stack continues to the top of the chimney run. (Figure 43) Continue the straight vertical DM chimney by setting an outer liner onto the Earthcore adhesive top surface of the preceding outer liner. The grooves on the bottom end of the upper outer liner fit onto the tongues on the top of the lower outer casing block. This assures proper alignment of the two components. Next place a full height inner liner onto the Earthcore adhesive top end of the previously set inner liner. Proceed this alternate stacking of outer liner and inner liners until the desired height of the flue is attained. Lateral Support for DM Chimneys Though not required, it is recommended that where the DM chimney is built up along an exterior wall the vertical chimney system can be connected to the structural wall system at a minimum of four foot (4’) intervals. This connection can be made using 18 gauge strap ties (Simpson Strong Tie CS coil strap, or equivalent). Starting on one side of the DM chimney, at four foot (4’) intervals up the structural wall adjoining the chimney, connect one 18 gauge strap tie to the structural wall with two, three inch (3”) #8 (minimum) wood screws or masonry anchors, as appropriate. Part #45433 Part #70003 Part #70235 Part #45433 FIGURE 42 FIGURE 43 32 Earthcore Industries MAGNUM 60-72 Series Fireplace 32 FIGURE 44 FIGURE 45 Next fold the strap around the three exposed sides of the outer casing. Connect the strap to each of the three outer casing faces with two, one and one-half inch (1 1/2”) long masonry anchors, such as “Tapcon” or “Titen” screws. Fasten the strap back to the structural wall with two three inch (3”) # 8 (minimum) wood screws or masonry screws, as appropriate. (Figure 44) Where DM chimneys are built up from the interior walls the DM chimney outer casing block is to be laterally braced at ceiling and roof penetrations. Pressure treated two inch (2”) by four inch (4”) blocks, set at each side of the flue between the trusses or rafters and fastened to the pre-engineered roof trusses or rafters with two 16d common nails at each end, provides lateral support, parallel with the framing. Additionally, a two inch (2”) by four inch (4”) by six feet (6’) minimum pressure treated member (“rat run”) installed on each side of and butted up to the outer casing block will provide lateral support perpendicular to the direction of the truss or rafter framing system. Fasten the perpendicular member with two 16d common nails to each intersecting truss or rafter. The perpendicular bracing should be installed on the top side the ceiling level framing as well as on the bottom side of the rafters. (Figure 45) DM Offset Block For vertical DM chimney to bypass overhead obstructions, the Isokern offset chimney block is used. Offset blocks are six inch (6”) thick, single module chimney components, measuring twenty-one and one- half inch (21 1/2”) wide by twenty-five inches (25”) long. The fourteen inch hole passes through the block at thirty (30°) degrees. An offset chimney block can be set as the first flue component on top of the MAGNUM top plate. Offset chimney block sequences can be built to shift the chimney run to the left, right or to the rear of the firebox/smoke dome assembly. Offset blocks can be set in a spiraling rotation, thus moving the chimney to a point that is diagonally away from its starting point. Offset blocks require 1 1/2” to combustible framing. DM Chimney Offset Block Installation and Support Foundations Isokern offset chimney blocks are stacked in a stair step fashion with each successive block overhanging the previous offset block by three inches (3”), allowing the flue to rise at an angle of thirty (30°) degrees off of vertical. (Figure 46) DM Chimney Installation - Straight Run 33 Earthcore Industries MAGNUM 60-72 Series Fireplace 33 DM Chimney Installation - Offset Run Each offset block is to be set fully in a bed of Earthcore Adhesive, completely sealing each offset block to the underlying component. When placing the first inner liner on top of the last offset required, seal the space between the inner liner and the offset block so that no smoke will be able to spill through the two joints. When building offset sequences it is necessary to support the third offset block in the sequence and every third offset block thereafter to footings via concrete block or steel support columns. When using only one or two offset blocks no additional support is required. During this building process it is important to check the interior flue alignment as each offset block is set to avoid creating overhanging ledges on the inside of the flue. Such internal overhangs will inhibit flue drafting. Offset sequences are best when built as low as possible in the chimney run to maximize performance. If a DM Offset sequence can not be done at the beginning of the chimney sequence, you must consult a structural engineer to ensure proper support is in place for the DM Chimney Offset. Plan fireplace and DM chimney systems carefully before foundations are laid to assure that proper footings are available to support Isokern offset blocks chimney run. To calculate the distance of Isokern offset chimney travel in a straight line to the right, left or to the rear of the firebox/smoke dome assembly, proceed as follows: Temporarily dry set a DM outer casing block in its proper location on top of the completed firebox/smoke dome assembly as though starting a straight chimney. (Figure 47) If the offset sequence is to move to the left then, starting from the right side of the temporary DM outer casing measure left ward to the far face of the overhead obstruction that needs to be bypassed by the vertical chimney run. For accurate measuring drop a plumb line down from the far face of overhead obstruction to the level of the top of the smoke dome assembly. Measure from the far side of the temporary DM outer casing to the plumb line. This measurement, taken in inches and divided by three (three inches of horizontal travel per offset block) gives the total number of offset blocks needed to accomplish the required travel distance. To calculate the height that the offset block sequence will require, take the total number of offset blocks needed to accomplish the travel distance (described above) multiplied by 6”. This number is the height (inches) that the offset sequence will require. FIGURE 46 FIGURE 47 3" PLUMBLINE MEASURE TRAVEL DISTANCE OVERHEAD OBSTRUCTION TRAVEL DISTANCE 34 Earthcore Industries MAGNUM 60-72 Series Fireplace 34 When establishing the “far face” of the overhead obstruction, be sure that the DM chimney blocks can run straight to chimney termination without further overhead obstruction since a second offset sequence is not allowed. (Figure 48 & 49) Be sure that there is sufficient space beyond the “far face” of the overhead obstruction to accept the DM chimney’s outer casing dimension of 21 1/2”. IMPORTANT: Always support the last offset block in a sequence for full support of the DM chimney where it returns to vertical. Support columns often carry the majority of the total load of the vertical chimney that is set onto the last offset block. The total chimney weight above the last offset block will be the total weight of the vertical chimney plus any additional allowable loads such as the Isokern brick ledge, its related brick or stone veneers, and any crown caps, clay pots or other masonry chimney terminations. Be sure the foundation under all support columns is made of concrete or steel and designed to support the loads applied to it. Do not make support columns of brick, stone or wood. All support columns must bear onto proper non-combustible foundations. Offsets to the Left or Right: When offsetting chimneys to the left or right of the firebox it is not possible to build a support column directly under the third offset block. To create proper support, construct a support column against the firebox from bearing up to the level of the smoke dome. Bridge from the column over to bearing on the smoke dome with two pieces of four inch (4”) by four inch (4”) by five-eighths inch (5/8”) steel angle. (Figure 50) On the steel angles build a masonry or steel support column up to the underside of the third offset block in the sequence. (Figure 50) NOTE: For offset chimney block sequences that clear the side wall of the firebox below, it is allowable to support the first offset block that clears the firebox side wall and then to proceed with supports at each third offset block thereafter. (Figure 50) The DM brick ledge is a 31 1/2" x 31 1/2" x 3” thick, 32-1/2” square, steel reinforced, concrete and pumice slab. It provides a 5” ledge at all four sides of the outer liner block and is designed to support masonry veneers to DM chimneys starting below the rafters and continuing to termination. (Figure 51 & 52) DM Chimney Installation - Offset Run PLUMBLINE MEASURE TRAVEL DISTANCE OVERHEADOBSTRUCTION TRAVEL DISTANCE ANGLE IRON FIGURE 48 FIGURE 49 Notch the first offset block so the angle steel and offset block sits flush onto the Isokern top plate. 35 Earthcore Industries MAGNUM 60-72 Series Fireplace 35 DM Chimney Installation - Offset Run The component is cast with an octagonal hole in its center so that the DM octagonal inner liner can pass through it. The brick ledge has four 2-1/2” holes through it that align with the hole in each of the four corners of the DM outer liner block. These four holes are provided for reinforcement of the chimney stack by the insertion of #4, minimum, steel reinforcing rods and subsequent grouting. (Figure 55-56) The brick ledge is intended for use in chimneys that rise through the roof only where all four sides of the chimney are bounded by the roof. IMPORTANT: To maintain structural performance the DM brick ledge must not be cut or altered in any way. Should notch the first offset block so the angle steel and offset block sits flush onto the Isokern top plate. DM Brick Ledge BRICK LEDGE ISOKERN BRICKLEDGE FIGURE 51 DM Brick Ledge Installation Use of the brick ledge will require a roof framing rough opening of at least 34” in width. The required opening dimension along the length of the rafter, where the chimney is to penetrate the roof line, will increase above 34” relative to the pitch of the roof. As the DM outer casing and inner liner assembly approaches the roof penetration set an outer casing block to a level of approximately 6” below the low side of the roof framing. (Figure 53) The alignment tongues on the top of this outer casing block must be ground off to leave a flat contact surface for the brick ledge. Temporarily leave out the inner liner that fits this outer casing block. Set the Isokern brick ledge onto the flat top surface of the outer casing in a full bed of Earthcore Adhesive. Be sure to align the four 2-1/2” holes in the brick ledge with the matching holes in the outer liner block below it. Return to setting the next inner liner in the sequence. This inner liner comes up from below and passes through the octagonal hole in the brick ledge. The liner’s top end will FIGURE 50 BRICK LEDGE ISOKERN BRICKLEDGE 36 Earthcore Industries MAGNUM 60-72 Series Fireplace be approximately 3” above the top surface of the brick ledge. Set the next outer liner block onto the top of the brick ledge in a bed of Earthcore Adhesive. Insert one piece of #4 (minimum) steel reinforcing rod into each of the four 2-1/2” holes in the brick ledge. The reinforcement rods must start from a depth of at least 18” below the bottom of the brick ledge. (In some cases, a minimum recommendation could be 5’) Consult local structural engineer for proper job specific support structure design, sizing and load bearing specifications for the MAGNUM Models 60 & 72. If short lengths of steel rods are used be sure to properly lap and wire tie all splices in the rebar. As the reinforcing progresses, completely fill the holes with grout. Suitable grout can be a pourable mixture of Portland cement and sand or Portland cement, sand and pea gravel. The rebar must be fully embedded in grout. Leave enough of the #4 steel reinforcing rod exposed above the brick ledge so that as the stacking of outer casing blocks continues to termination the reinforcing rods and grout can continue through the stack. Reinforcing shall continue to chimney termination. All DM chimneys that include the DM brick ledge must be reinforced as described above. NOTE: When installing the MAGNUM 60 Fireplace the Isokern Brickledge will NOT work due to space constraints of the two DM 54 Chimney Flues without the use of chimney offset blocks. A six inch offset is needed on both DM 54 Chimney Flues to use the Brickledge. If you have any questions or concerns, contact the technical department at 1-800-642-2920. CAUTION: When using the Isokern brick ledge it is required that the MAGNUM firebox/smoke dome assembly include the placement of a 4” by 6” by 3/8” minimum steel angle across the firebox opening. Lateral Support for Isokern Brick ledge Chimneys Once the DM chimney and brick ledge are assembled and after the intended masonry veneer has been installed on the brick ledge, be sure to brace the chimney following the guidelines of this manual for Lateral Support of DM chimneys. 36 DM Brick Ledge FIGURE 52 37 Load Capacity for DM Brick ledge The sources of load delivered into the Isokern brick ledge are: (1) the total physical load of brick, stone or other masonry veneer on the brick ledge, and (2) loading due to the force of wind delivered against the exposed height of the chimney mass. The required height of any chimney is governed by applicable local building codes. The overall finished height of any chimney varies based upon site-specific conditions (eg. elevation of roof line, roof pitch, distance of the chimney from the ridge, etc.). It is relatively simple to calculate the total physical load on the brick ledge resulting from the physical weight of applied veneers built to code height. However, calculation values for load to the brick ledge due to wind are site specific and based on local variables such as wind speed zone, exposure classification, eave height and roof pitch of the structure, as well as height of chimney mass exposed to wind. IMPORTANT: The total load delivered into the brick ledge is job specific and will be the sum of: (1) the physical load from veneers, plus (2) the load due to wind. IMPORTANT: Do not subject the brick ledge to unequal loading when applying veneers. Build veneers equally on all four sides of the brick ledge. Brick ledge Veneer Finish and Flashing Details When applying brick, stone or other masonry veneer to the Isokern brick ledge standard good building practices for masonry veneer work should govern weather-proofing details and the placement of flashings. A typical flashing detail would be to field fabricate an aluminum or galvanized sheet metal flashing, approximately thirty-two inches (32”) square with a twenty inch (20”) square hole in it, to serve as an inner flashing. Place the inner flashing on the first DM outer casing block that fully clears the roof line. Keep the flashing to about a one-half inch (1/2”) lap onto the top of the outer casing block. The twenty inch (20”) square hole in the flashing should fit to the outside of the alignment grooves on top of the DM outer casing. Continue the DM chimney up to the required termination height. Earthcore Industries MAGNUM 60-72 Series Fireplace 37 DM Brick Ledge ISOKERN BRICKLEDGE FIGURE 53 The total physical load and load due to wind must not exceed ninety four hundred (9400) pounds. 38 Earthcore Industries MAGNUM 60-72 Series Fireplace 38 DM Brick Ledge Once the masonry veneer is in progress the inner flashing is set into a horizontal joint in the veneer at a level above all other roof deck flashings, chimney-to-roof flashings and counter flashings. Weep holes should open to the outer face of the veneer at vertical mortar joints located at the level of the inner flashing. (Figure 54) Where moisture may develop between the DM outer casing and the chimney veneer, inner flashings as described above will help to divert such moisture to exterior face of the veneer by way of the weep holes and thereby keep such moisture from working its way down between the veneer facing and the DM outer casing and into the interior of the structure below. DM Small Crown Cap The DM small crown cap is a prefabricated cement weather cap that measures 26- 1/2” square and 3” thick. The small crown cap is designed and installed the same as the large crown cap. (Figure 55) The small crown cap is intended for use where DM chimneys are to receive thin veneers and cultured stone that do not require the installation of the Isokern brick ledge. The small crown cap is also suitable where DM chimneys are to receive a stucco finish. Other chimney terminations are possible with DM chimneys. Check local codes for use of custom chimney terminations and decorative shrouds. DM Large Crown Cap The DM large crown cap is a prefabricated cement weather cap for masonry veneer chimneys. The large crown cap measures 37-1/2” square and is 3” thick at its center. (Figure 56) The component has an octagonal hole at its center so that the top inner liner of the DM chimney stack can pass through it. The crown cap then sits on the top most DM outer casing block. To set the large crown cap the last inner liner should be at least 3” above the last outer casing block in the chimney stack. Mortar the top of the last outer casing block. Set the large crown cap over the inner liner and onto the top of the last outer casing in the stack. Caulk or mortar the joint between the octagonal liner and the crown cap where the liner comes through the top surface of the large crown cap. FIGURE 54 FIGURE 55 FIGURE 56 39 Earthcore Industries MAGNUM 60-72 Series Fireplace 39 ISO-Cap The Iso-Cap is a Spark Arrestor/Rain Cap designed to fit atop the Isokern DM 54 Chimney Inner Liner and is available in Stainless Steel, Black Galvanized, Copper or a Stainless Steel with Damper. (Figure 57) A 14" diameter sleeve projects from the bottom of the ISO-Cap and inserts into the DM 54 Inner Liner. A two inch (2") wide flange at the base of the ISO-Cap cover the top surface of the DM 54 Inn Liner to protect the liner from weather. To Install the ISO-Cap silicone caulk is used to adhere the two inch (2") flange to the top of the DM 54 Inner Liner. Decorative Clay Pots The Elemental Clay Pots are set in a bed of Earthcore adhesive on the DM 54 Chimney Inner Liner. The base of the chimney top need not match the dimensions of the inner liner it is being installed on top of, but should not impinge on the inside area of the flue liner except for the maximum 3/4 of an inch in the corners. The flue liner may extend up inside the chimney top, or the flue liner may be flush with the top surface of the chimney cap. Additional anchoring may be used to prevent damage from tornadoes, hurricanes or earthquakes. A 1/4 - 1/2 inch diameter hole may be drilled in at least two opposite sides of the chimney top and a bar used to anchor the top into the grout or the chimney walls. (Figure 58) NOTE: The Elemental Clay Pots can only be installed on the DM 54 Chimney System. The Clay Pots are not tested and listed for use with Metal Chimney Flue Systems. Custom Chimney Caps A non-combustible, weather tight chase flashing must be used to cover the top of the chimney chase. Be sure to seal the joint where the DM liner passes through the chase top flashing for positive weather seal. Chase flashings may be supplied by others. (Figure 59) Special design caps may be designed and constructed by others and must be fashioned so as not to restrict the flow of smoke and gases out the top of the flue opening. The figure below depicts common chimney terminations. Check with local building codes to establish the need for chimney caps and spark arrestors or for any limitations to their design and use. DM 54 Chimney Terminations FIGURE 59 FIGURE 57 FIGURE 58 40 ECO-STEEL & ECO-STEEL + Metal Chimney Flue The MAGNUM Series Fireplaces are tested and listed for use only with Earthcore's Proprietary ECO-STEEL & ECO-STEEL + chimney systems complying with UL103/ ULC-S604 Magnum. Metal Chimney Types: ECO-STEEL A lightweight venting solution created so each section connects securely together. This versatile system has a 12-5/8" inner diameter and 15-5/8" outer diameter and is available in two options. Eco Steel Class A Insulated has a Stainless Steel Outer and Inner Pipe. Air Cooled Chimney Features - Double wall, non insulated - Locking-tab design Insulated Chimney Features - Double wall with solid-pack insulation - Locking-tab design ECO-STEEL+ A lightweight venting solution created so each section connects securely together. This versatile system has a 13" inner diameter and 16" outer diameter and is available in two options. Air Cooled Chimney Features - Double wall, non insulated - Twist lock design Insulated Chimney Features - Double wall with solid-pack insulation - Screw assembly Note: ECO-STEEL & ECO-STEEL + are not designed for use on products that operate at continuous temperatures in excess of 1000°F, intermittent temperatures of 1700°F are acceptable. Only use approved terminations and chimney shrouds provided by Earthcore. Be sure to maintain a 2" clearance to combustibles around the metal chimney flue. Eco Steel Plus Insulated has a Stainless Steel Inner and Galvalume Outer Pipe. ECO-STEEL Metal Flue FIGURE 60 Anchor Plate or Anchor Plate Damper Earthcore Industries MAGNUM 60-72 Series Fireplace 41 Earthcore Industries MAGNUM 60-72 Series Fireplace 41 Components List - ECO-STEEL Air Cooled & Insulated Metal Chimney Flue Component Part# Description 13ACECO6 Air Cooled Insulated 6" Chimney Section 13ACECOAP Anchor Plate 13ACECOAPD Anchor Plate w/Damper 13ACECO15OS 15 Degree Offset Component Part# Description 13ACECOFT Tall Cone Flashing 1-6/12 and 7-12/12 roof flashing 13ACECOWB Wall Band 13ACECOCC Chimney Cap - Stainless Steel 13INECO15OS Insulated 15 Degree Offset Stainless Steel 13INECO30OS Insulated 30 Degree Offset Stainless Steel 13ACECO30OS 30 Degree Offset 13ACECOFC Chase Top Flashing 13ACECOSC Storm Collar 13NECOAP Insulated Anchor Plate w/Damper Stainless Steel 13ACECO12 12" Chimney Section 13ACECO18 18" Chimney Section 13ACECO36 36" Chimney Section 13ACECO48 48" Chimney Section 13ACECOFS Firestop 13ACECOIS Attic Insulation Shield 13INECO6 6" Insulated Chimney Section Stainless Steel 13INECO12 12" Insulated Chimney Section Stainless Steel 13INECO18 18" Insulated Chimney Section Stainless Steel 13INECO36 36" Insulated Chimney Section Stainless Steel 13INECO48 48" Insulated Chimney Section Stainless Steel 13NECOAP Insulated Anchor Plate Stainless Steel Components List - ECO-STEEL+ Air Cooled Metal Chimney Flue Component Part# Description ECOP13AC-O6 6" Chimney Section ECOP13AC-KAP Anchor Plate ECOP13AC-KAPD Anchor Plate w/Damper ECOP13AC-E15 15 Degree Offset Component Part# Description ECOP13AC-VC Chimney Cap ECOP13-WS ECOP13WS-SS Wall Band ECOP13-CTC Chase Top Collar ECOP13AC-E30 30 Degree Offset ECOP13-CTF Chase Top Flashing ECOP13-CTC Storm Collar ECOP13AC-12 12" Chimney Section ECOP13AC-18 18" Chimney Section ECOP13AC-36 36" Chimney Section ECOP13-FS30 ECOP13-FS 30 Degree Firestop Firestop Stabilizer Supplementary Support ECOP13-IS Attic Insulation Shield Earthcore Industries MAGNUM 60-72 Series Fireplace ECOP13-ST Roof Radiation Shield (14"/16") ECOP13-SS ECOP13-ST 42 Earthcore Industries MAGNUM 60-72 Series Fireplace Elbow Strap ECOP13IN-06 6" Insulated Chimney Section Stainless Steel ECOP13IN-06SS 6" Insulated Chimney Section Stainless Steel ECOP13IN-12 12" Insulated Chimney Section Stainless Steel ECOP13IN-12SS 12" Insulated Chimney Section Stainless Steel ECOP13IN-18 18" Insulated Chimney Section Stainless Steel Component Part# Description ECOP13IN-KAP Insulated Anchor Plate ECOP13IN-KAPD Insulated Anchor Plate w/Damper ECOP13IN-E15K ECOP13IN-E15KSS ECOP13IN-E30K ECOP13IN-E30KSS 15 Degree Offset 30 Degree Offset ECOP13IN-VC Insulated Chimney Cap ECOP13IN-18SS ECOP13IN-36 ECOP13IN-36SS 18" Insulated Chimney Section Stainless Steel 36" Insulated Chimney Section Stainless Steel 36" Insulated Chimney Section Stainless Steel ECOP13IN-ES Components List - ECO-STEEL+ Insulated Metal Chimney Flue 43 4444 Earthcore Industries MAGNUM 60-72 Series Fireplace ECO-STEEL & ECO-STEEL + General Information The ECO-Steel Air-Cooled and Insulated Chimney is intended for use on Isokern fireplaces. Do not use with forced draft or positive-pressure appliances. The ECO-Steel Air-Cooled and Insulated chimney system is designed to extend a maximum of 60 feet vertically and with a maximum of one (2) offset (four elbows total) of up to 30° from vertical. Contact Local Building or Fire Officials about restrictions and installation inspection in your area. These instructions must be followed in all details and failure to do so may result in a hazardous installation. ECO-STEEL Air-Cooled Chimney is not designed for use on products that operate at continuous temperatures in excess of 1000°F. The following instructions are a general representation for ECO-STEEL & ECO-STEEL+ Chimney Installation. Creosote and Soot – Formation and Need for Removal When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to create creosote. The creosote vapors condense in the relatively cool chimney flue of the slow burning fire. As a result, creosote residue accumulates on the flue lining. When ignited, the creosote makes an extremely hot fire. The chimney should be inspected at least once every two (2) months during the heating season to determine if a creosote or soot buildup has occurred. If creosote or soot has accumulated, it should be removed to reduce the risk of chimney fire. Chimneys must be installed so that access is provided for inspection and cleaning. Never fill any required clearance space with insulation or any other building materials surrounding the chimney. Do not use a fireplace for food grilling. Grease from foods can collect in chimney causing fireplace to become a potential fire hazard. Some chemical Chimney cleaners can be harmful to the chimney. These cause accelerated oxidation or corrosion. If chemical cleaners are used, they must be non-corrosive in nature. If a brush is used, it must be of proper size with plastic bristles. Have your chimney cleaned by a professional, certified chimney sweep. If a flue fire occurs, close all possible air inlets, and call your Fire Department. Do not use the chimney again until it has been inspected by a Certified Chimney Sweep for possible damage. Exterior metal parts, with exception of the top portion of the chimney cap, can be painted with a high temperature rust proof paint. Wash the metal surface with a vinegar and water solution to remove any residue before painting. Painting the chimney will help to increase chimney life. Earthcore assumes no liability for structural damage or roof contamination as the result of creosote formation. It is the owner’s responsibility to comply with inspection and cleaning requirements as described in these instructions, and those of the appliance manufacturer. Interior chimneys shall be enclosed where they extend through closets, storage areas, occupied spaces, or anywhere the surface of the chimney could be contacted by persons or combustible materials. The air space between the outer wall of the chimney and the enclosure shall not be less than 2 inches. WARNING: Do not place any type of insulation or other materials in the required clearance spaces surrounding the chimney assembly. Except for installation in one or two family dwellings, a factory built chimney that extends through any zone above that on which the connected appliance is located is to be provided with an enclosure having a fire resistance rating equal to or greater than that of the floor or roof assemblies through which it passes. In cold climates, chimneys mounted on an outside wall should be enclosed in a chase. Exterior chases reduce condensation, creosote formation and enhance draft. Proper planning for your ECO-STEEL or ECO-STEEL + Air-Cooled Chimney installation will result in greater safety, efficiency and convenience. You must use only ECO-STEEL & ECO-STEEL + Chimney parts and components to maintain a listed chimney system. Do not mix parts or try to match with other products or use improvised solutions. Install your Isokern fireplace as described in this installation manual and maintain all required clearances. Connect only one fireplace per chimney. Follow the fireplace safety manual for maximum efficiency and safety. Do not over fire. Any damage to the fireplace or chimney can possibly void the warranty. Do not burn driftwood, plastic, or chemically treated wood such as railroad ties. They are corrosive to your chimney system. Note: For ECO-STEEL installation see pages 59-63. For ECO-STEEL + installation visit website earthcore.co. to download pdf. A MAJOR CAUSE OF CHIMNEY RELATED FIRES IS FAILURE TO MAINTAIN REQUIRED CLEARANCE (AIR SPACES) TO COMBUSTIBLE MATERIAL*. MINIMUM CLEARANCE FOR 13” DIAMETER AIR-COOLED AND INSULATED CHIMNEY IS TWO (2) INCHES. IT IS OF UTMOST IMPORTANCE THAT THIS CHIMNEY IS INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS. 4545 1. Mount Anchor Plate: Chimneys for Isokern fireplaces begin with an Anchor Plate or Anchor Plate with Damper. It is important that the surface of the Isokern chimney has a level surface on which to attach the Anchor Plate. If the top of the Isokern does not have a level surface, then it will need to be modified accordingly. Center the Iso-wool blanket over Isokern Top Plate hole and trace outline of hole with a pen or marker. Cut a hole in the blanket to match the hole in the Isokern top plate. Center the Iso-wool blanket over the Isokern Top Plate flue opening, then center anchor plate over the Iso-wool blanket. If a Damper is used, make sure nothing interferes with the damper plate movement. Secure the Anchor Plate with four (4) masonry anchors. (Figure 61) If the Anchor Plate with Damper is installed the damper should swing freely. When the chain is pulled down, the damper should close (horizontal position). When the chain is released (no weight on the chain), the damper should swing open (vertical position). To install the lintel hook, place the damper plate in the closed (horizontal) position. Determine and mark the position of the lintel hook. The lintel hook should be mounted in a position so as to provide a small amount of tension in the spring attached to the chain. The tension is needed to prevent the damper plate from rattling when closed. Mount the lintel hook to masonry with the screws provided. Do not obstruct oval openings in the anchor plate. WARNING: Do not locate Anchor Plate with Damper in a location inaccessible for inspection, cleaning and servicing after installation. 2. Attach Chimney: Attach the first section of chimney on the Anchor Plate. The joint assembly is a male to female slip fit and held together with tab lock, twist lock or screwed together. (Figure 62) If installing screws, do not penetrate the inner liner of the chimney with screws. Maintain a 2 inch (2") clearance to combustibles. Do not fill the clearance space with any materials. If an offset is required, refer to Elbow Offset Installation Section. ECO-STEEL Metal Chimney Installation FIGURE 62 Anchor Plate or Anchor Plate with Damper Masonry Anchors Magnum 60 Shown Eco-Steel Design Only Iso-wool FIGURE 61 NOTE: Steel angle: 4” x 6” x 3/8” cut to span firebox opening. This item is not included in the components and can be sourced locally. FEMALE END MALE END BUTTON LOCKKNOCKOUT FOR LOCK Earthcore Industries MAGNUM 60-72 Series Fireplace 46 Earthcore Industries MAGNUM 60-72 Series Fireplace 46 ECO-STEEL Metal Chimney Installation 3. Frame Openings: From the ceiling, drop a plumb bob to the center of the fireplace’s flue outlet and mark the center point on the ceiling. See TABLE 1 below. Mark appropriate cutting lines around the center point. Cut a square hole in the ceiling. Frame a level, square opening centered over the hole that you have cut. Frame openings at each floor level above the fireplace. (Figure 61) These openings are to hold the Firestop and Attic Insulation Shield. Locate each opening by dropping a plumb bob to the four corners of the opening below. Maintain the 2 inch airspace to combustibles. 4. Cut Roof Opening: If penetrating through the roof, determine and cut an opening in the roof directly above the opening below. The cut opening must be 4 inches larger than the chimney’s outside diameter to provide at least a 2 inch clearance all around the chimney. The chimney must be centered in this opening. 5.Install Firestop: A Firestop is required on each floor penetration in multistory installations. Building Codes require a Firestop at every floor/ceiling level including where the chimney penetrates the attic. Figure 63 shows a typical 2 story installation with an attic. NOTE: A Firestop is not installed where the chimney penetrates through the roof. The Firestop is installed on the underside of the ceiling/floor framing and secure in place with nails or screws. (Figure 63) Frame Opening Dimensions Diameter Framing Dimensions 16” ID nominal 20” X 20” Lintel Anchor Plate Masonry Anchors Iso-wool Chimney Section Firestop Chimney Section Tall Cone Flashing Storm Collar Chimney Cap 20" Ceiling/Floor ChimneySection Firestop Ceiling/Floor 20" FIGURE 63 TABLE 1 47 Earthcore Industries MAGNUM 60-72 Series Fireplace 47 6. Angle Support and Support Band: Install an Support Band if total chimney height is greater than 50 feet, or if the fireplace manufacturer requires it. If additional support is needed, install one or more Supports which will support 30 feet of chimney. (Figure 65) Slide the Support Band around the chimney and align over framed opening. Secure to casing with four (4) sheet metal screws and assemble brackets. (Figure 64) Nail the brackets to the framing using a minimum of (2) nails or screws per bracket. A Support Band may be required by some fireplace manufacturers to keep the chimney vertical and help maintain clearances to combustibles within a chase. Clamp the Support Band to the pipe using the nut and bolt provided and secure legs to nearby framing using plumbers strap or guy wires. (Figure 67) The Support Band does not support the weight of the chimney, it is only used to keep the chimney centered within a chase. ECO-STEEL Metal Chimney Installation Firestop Nut Flat Washer Lock Washer Support Bracket Support Band Pilot Hole Plumber’s Strap Support Band Chase Floor/ Ceiling Chimney Section Support Band FIGURE 66 FIGURE 64 FIGURE 65 FIGURE 67 Per Table 1 Chimney Section 48 TABLE 2 ECO-STEEL Metal Chimney Installation 7. Attic Insulation Shield: The Attic Insulation Shield must be installed where the chimney passes into an attic. Its purpose is to maintain clearances from loose packed or blown insulation from the chimney. If an Attic Shield is not used the chimney needs to be enclosed within a framed enclosure. Always maintain a 2” air-space clearance to combustibles. Install the shield as follows: • Remove any insulation or debris from attic floor around the framed opening. • Assemble chimney sections above the Firestop to a height that extends beyond the height of the attic insulation shield. • Slip the Attic Insulation Shield over the chimney until the base sits squarely on the framed opening. • Secure the Attic Insulation Shield to the top of the framed opening using nails or screws. See Figure 68 8. Elbow Installation: 15° and 30° elbows are provided to allow chimneys to avoid framing members or roof peaks. A maximum of 30° from vertical is allowed and a total of two elbows for each chimney installation. A 2” clearance to combustibles must be maintained. If more than two (2) offset is needed, a mechanical exhaust fan should be used. The mechanical fan company would determine the viability of performance. Attach the elbow to the chimney pipe, support or other part. Using the offset chart, add chimney sections between elbows. A Support Band or plumbers strap is required for every 4 foot interval between elbows to support the load. (Figure 69) Attach the upper elbow to bring the chimney back to vertical. See TABLE 2 and (Figure 69) for offset combinations. 2 offsets (4 elbows) maximum. Earthcore Industries MAGNUM 60-72 Series Fireplace CHIMNEY ATTIC INSULATION SHIELD NAILS OR SCREWS FLOOR/ CEILING FIRESTOP FIGURE 68 Plumber’s Strap Support Band (required every 4FT) Firestop W/Integral Radiation Shield Plumber’s Strap Support Band 4’ Max. 4’ Max. FIGURE 69 49 Earthcore Industries MAGNUM 60-72 Series Fireplace Attach the elbow to the chimney pipe, support or other part. Using the offset chart, add chimney sections between elbows. A Support Band or plumbers strap is required for every 4 foot interval between elbows to support the load. (Figure 68) Attach the upper elbow to bring the chimney back to vertical. See TABLE 2 and (Figure 69) for offset combinations. 2 offsets (4 elbows) maximum. 9. For chase enclosures, install the chase top cover (supplied by others) to the chase enclosure. Cut a hole in the chase top cover the same diameter as the base of the cone on the flashing. Attach the Flashing to the top of the chase cover, sealing with a non-hardening waterproof sealant. Secure in place with screws or rivets. (Figure 70) 10. Attach the storm collar around the chimney above the screen of the flashing. Secure in place with the locking tab and button. Seal around the storm collar with a non- hardening waterproof sealant. Attach the Termination Cap to the chimney by sliding the male to female joint connection together and secure in place with four (4) sheet metal screws provided. (Figure 71) 11. Termination: NFPA 211, “Standard for Chimneys, Fireplaces, Vents, and Solid Fuel-Burning Appliances”, states that chimneys shall extend at least three feet above the highest point where it passes through the roof of a building, and at least two feet higher than any portion of a building within ten feet. (Figure 72) If the horizontal distance from the chimney edge to the peak of the roof is greater than 10', a chimney height reference point is established on the roof surface 10' horizontally from the chimney edge. The top of the chimney (point where exhaust gases exit) must be at least 2' above this reference point. In all cases the chimney must terminate a minimum of 3' above the highest point of the roof opening. The ten foot rule is necessary in the interest of safety and does not ensure smoke free operation. Trees, building, adjoining rooflines, adverse wind conditions, etc., may require a taller chimney should a smoking problem exist. ECO-STEEL Metal Chimney Installation Screw Or Rivet Straps To Flashing Chase Cover (Supplied by Others) Screw Or Rivet To Chase Cover Apply Sealant Screw to Chase Chase Chimney Self-Tapping Screws Apply Sealant Flashing Storm Collar Termination 3 Feet Minimum Above Roofline 2 Feet Above Any Point Within 10 Feet Horizontally FIGURE 70 FIGURE 71 FIGURE 72 5050 Earthcore Industries MAGNUM 60-72 Series Fireplace Mechanical Draft System for Wood and Fired Fireplace with a Single Flue Application: This is the most common form of installation and is used in all jurisdictions where the 2000 or later edition of the NFPA211 has not yet been adopted. Sequence of operation: 1. Prepare the wood logs in the fireplace. 2. Turn the Fan Speed Control (FSC) on by turning the knob clockwise. A "click" indicates the control is turned on. Adjust the knob to the desired speed. 3. Start the fire by igniting the logs. 4. Once the fire is fully burning, turn the dial clockwise (to reduce the speed) until there is spillage coming from the fireplace is an indication of spillage. From this point, gradually increase the fan speed by turning the dial counter-clockwise until no flue gases spill from the fireplace. This dial can be left in this position. 5. If logs are added to the fire, it may be necessary to increase the fan speed again. 6. When the fire is dying, reduce the speed setting further to remove remaining products of combustion. IMPORTANT NOTE: Never leave a fire unattended. When a fire is smoldering it is more likely to emit carbon monoxide. You should always have a smoke detector and a carbon monoxide detector installed in the same room where the solid-fuel burning appliance is installed. The EcoDamper System quietly manages a perfect draft and prevents conditioned air from escaping through the chimney when the fireplace is not in use. It eliminates the need for glass doors, opening up many new design options while allowing for a larger view area of the fire and a more natural look. The system consists of the RSHT Chimney Fan, the Manual Fireplace Damper (MFD), and Fan Speed Control. RSHT Chimney Fan The RSHT Chimney Fan is a high temperature fan used to maintain the proper draft in a solid fuel chimney or stack system. It is intended for wood burning fireplaces. It boasts a 1000˚F temperature rating. The FSC variable Fan Speed Control comes standard with the fan. Manual Fireplace Damper The MFD-S Fireplace Damper for solid fuel prevents conditioned air from escaping through the chimney when the fireplace is not in use, and prevents backdraft down the chimney. It includes an easy-open pull cable and handle that is mounted inside the fireplace. Fan Speed Control The FCS Fan Speed Control is used in conjunction with all single-phased chimney fans. It is specially engineered to provide variable speed control of split capacitor motors. Component Part# Description RSHT 1600 RPM High Temperature Chimney Fan MFD-S FSC Manual Fireplace Damper Fan Speed Control (included with Chimney Fan) Guide for Mechanical Draft System RE D WH I T E BL A C K GR E E N FAN MOTOR 120/1/60 NOTES: THE DISCONNECT MEANS AND CIRCUIT PROTECTION ARE TO BE PROVIDED BY THE INSTALLER OF THIS DEVICE 1 All wiring must be in flexible or rigid metal conduit LEGEND: 24 VAC 120 VAC WE ATHE R PRO O F B O X N L FAN SPEED CONTROL OR A N G E Junction Box FS C , F a n Sp e e d C o n t r o l Chimney Fan Note: The diagram is for reference only. Job speciﬁc wiring diagrams can be provided by ENERVEX. 51 Two four inch (4") supplemental combustion air inlet kits may help improve fireplace operation in homes tightly sealed and with other ventilating appliances installed (Figures 73 & 74). The following is a general representation of a combustion air kit. 51 Access Modification - Combustion Air Kits, Gas & Electrical Line Feed The air kit is fitted into the front 1/3 of the side wall of the the firebox by core drilling an appropriately sized hole at the selected firebox location. Keep the top of the access hole no more than six inches (6”) above the finished firebrick floor. The hole size should allow for a quarter inch (1/4”) joint around the air access sleeve for heat expansion; must be sealed properly. Do not install in the rear of the firebox. Combustion air kits must be installed in accordance with local codes. Fireplace Make Up Air Requirements WARNING: Do not use combustible duct material. Avoid installing a combustion air inlet where the opening could be blocked by snow, bushes or other obstacles. Air inlet ducts shall not terminate in attic, basement or garage spaces. Gas Line Feed For a fireplace having the provision for installation of a gas pipe, the provision is intended only for connection to a decorative gas appliance. CAUTION: When using the decorative appliance, the fireplace damper must be set in the fully open position. Gas line for gas log sets used in the Isokern firebox can be routed through the side wall, by drilling an appropriately sized hole using a masonry drill bit. (Figure 75) Electrical Line Feed Can be routed through the MAGNUM firebox side walls by drilling an appropriately sized hole using a masonry drill bit. Be sure to follow the gas log Appliance Manufacturer’s explicit electrical line connection instructions for vented masonry fireplace installations. Gas line and electric line must be fed through separate access holes. CAUTION: All access holes must be grouted with mortar – after line or conduit feed - to seal any gaps or cracks around line feed conduits. (Figure 75) AROUND CONDUIT WITH NOTE: FILL ANY GAPS MORTA R. NON-COMBUSTIBLE). FIRE BRICK SIDE CONDUIT GAS OR ELECTRIC EXTERIOR EXTERIOR AIR VENT WITH DRESS PLATE. WALL FLEX DUCT TO FIREPLACE FIREBOX, (ALL PA RTS FIGURE 73 FIGURE 75 Earthcore Industries MAGNUM 60-72 Series Fireplace All access holes must be sealed after firebrick installation 5252 Firebrick Installation Expansion 1/2” Gap Expansion 1/2” Gap Fire Brick Floor (Built First) Fire Brick Floor and Back Wall (Built First) FIGURE 76 FIGURE 77 FIGURE 78 The expansion joint in this illustration is on the hearth. The expansion joint in this illustration is on the backwall. Earthcore Industries MAGNUM 60-72 Series Fireplace The manufacturer requires for the 60" & 72" model fireboxes be lined with a minimum 1-1/8 (2-1/2” Fire-lite application) thick firebrick for the Floor and Backwall and four inch (4") firebrick on the sidewalls. Thicker firebrick may be used as an option. The pattern for the firebrick lining is an owner option. The ISOSET mortar by Earthcore is to be used when lining the Isokern Fireplace. The ISOSET Firebrick Mortar Application: •Add .75 quarts of water per 10lbs of dry product until completely blended. • Only mix what can be utilized within 15 minutes • Do not retemper (the addition of water after the chemical reaction has begun). • The use of warm water will accelerate setup • Joint thickness should be thin (1/4”- 3/8”) • Complete set time is between 48 & 72 hours. • For best results, please allow 28 days before heat is applied. •Approximately 35 to 40 lbs of prepared mortar will lay up one hundred 9 x 4½ x 2½” Straights. •DO NOT add additives such as fireclay, sand, cement, or other accelerators. These instructions may vary because of different climates and conditions. The use of good masonry practices for your area should also be considered. Installation Instructions: 1. Wet mop the inside of the fireplace with a damp sponge to remove dust and loose particles from the interior before installing firebrick. Keep the fireplace damp while installing firebrick. For Best Results: 1. After wet sponged interior of firebox apply a 1/4 notch bed joint on rear sides and floor. 2.Dip each firebrick in a pale of water before applying mortar to one side for adherence to firebox. 2.Face joint dimensions of 1/4” to 3/8” in the brick work is recommended and has the best appearance. Other face joint dimensions are acceptable however smaller joints may not leave room for heat expansion of firebrick. 3.Start the firebrick at the front edge of the floor of the Isokern firebox, proceeding inward toward the back. Let the floor brick gap approximately 1/2” off the back wall and side walls. This air space allows heat expansion of the firebrick and is to be left empty of mortar. (Figure 76) 4.Next, apply firebrick to the back wall of the unit. The back wall firebrick covers the 1/2” expansion gap left at the brick floor along the back wall of the firebox. (Figure 77) 5.Set the side wall firebrick by starting at the front edge of the unit’s side wall and working inward toward the back wall firebrick. The side wall firebrick, when completed, covers the 1/2” expansion gaps where both the floor firebrick and the back wall firebrick were held off the units side walls. (Figure 78) All required through-wall accesses (gas and air intake supply access holes) should be drilled before the required firebrick lining is installed. Do not cover these areas with firebrick. Earthcore makes no claims as to the performance of firebrick or firebrick mortar(s). It is typical for heat stress cracks to appear in the firebrick in fireplaces. 5353 When drywall is the wall finish at the MAGNUM face and flush with the rough face of the MAGNUM firebox and damper beam, it is recommended when installing the required firebrick lining to the interior of the firebox, that the leading edge of the firebrick - at the floor and at the side walls of the firebox - be set flush with the MAGNUM’s rough firebox front. This will aid in the overall fit and finish of the MAGNUM Series fireplace front when the code required non-combustible finished facings are applied. Flush Wall Finish Detail This alignment of firebrick application, as shown below (Figure 79), allows the firebrick lining to be in the same plane with the room’s wall finish surface. With the firebrick set in this fashion the non-combustible finish facing material can be set tight against the leading edge (or, “room edge”) of the firebrick at the sides of the fireplace opening. At the same time the finished facing material can lay flat against the room’s finished wall surface. Drywall Flush With Firebox Front 9” From Firebox Opening Noncombustible Facing Material 9” Min for 60” & 72” Models 1 1/2” 8” Min for 36“, 42” & 48” Models FIGURE 79 Earthcore Industries MAGNUM 60-72 Series Fireplace 54 Hearth Extensions All MAGNUM 60 & 72 fireplaces shall have hearth extensions of brick, concrete, stone, tile or other code approved non-combustible material. Suitable hearth extension material for the MAGNUM Series fireplace shall be placed on the hearth extension’s non-combustible 54 Clearance to Combustible Trim - 60 & 72 Models substrate and must extend to at least thirty inches (30”) in front of the fireplace’s finished opening and must extend to at least twelve inches (12”) beyond the sides of the finished fireplace opening. (Figure 80 & 81) WARNING: The non-combustible hearth extension, by code, must sit on non-combustible substrate which shall have no wood underpinnings. This means that off-grade wood floor systems shall be constructed in such a way that all wood floor joists and sub-flooring shall stop thirty inches (30”) out from the front of the MAGNUM firebox. (Figure 81) Mantel and Mantel Shelf Clearances MAGNUM Series fireplaces are subject to the same building code safety clearances to combustible trim as with any radiant heat fireplace. All combustible trim shall be kept at least nine inches (9”) from the finished fireplace opening. Combustible trim located along the sides of the fireplace opening, which project more than one and one- half inches (1 1/2”) from the face of the fireplace, shall have additional clearance from the nine inches (9”) equal to the projection. Combustible projecting mantel up to twelve inches (12”) of projection - shall not be placed less than twenty four (24”) from the top of the fireplace opening. Combustible Mantels which project more than twelve inches (12”) from the face of the fireplace, shall have additional clearance from the twenty four inches (24”) equal to the projection. NOTE: The local authority having jurisdiction may require greater clearances for projection combustible Mantel shelves. Be sure to check local building codes regarding required clearances to projecting combustible Mantels. Adjoining Walls Side walls and walls to rooms adjoining the MAGNUM Series fireplace installations cannot be closer than forty eight inches (48”) to the finished fi re place opening. (Figure 81) NOTE: “Clearance to Combustible Trim” are those distances required to ensure that a fireplace Mantel or facing will not catch fire. In most cases the distances should also be adequate to prevent any discoloration or warping due to heat. However each installation presents a unique and completely different set of circumstances involving many variables. These include paint or finish composition, previous exposure to heat, methods and quality of construction, air flow patterns, etc. Because of these variables, the manufacturer does not guarantee that heat warping or discoloration will never occur. 2 4 ” 12" 30" 1 2 ” COMBUSTIBLE MANTLE SHELF 30” HEARTH EXTENSION COMBUSTIBLE FLOOR SYSTEM ADJOINING ROOM WALL HEARTH EXTENSION 9” 3”48 ” FIGURE 80 FIGURE 81 Earthcore Industries MAGNUM 60-72 Series Fireplace 5555 Specialty Applications - Outdoor Installation The Isokern fireplace can be used in an outdoor application and is considered an "Outdoor Application" if the fireplace is a freestanding unit, located a minimum of ten feet (10') away from any structure. These structures would include your house, patio cover, detached garage or any other standing structure. (Figure 82) Selecting an Outdoor Location To determine the safest and most efficient location for the fireplace, you must take into consideration the following guidelines: 1. The location must allow for proper clearances and venting. 2. Consider a location where the fireplace will not be affected by down drafts, impending structures or frequently opened doors. 3. Avoid a location where the chimney termination will be near abrupt changes in the roof shape, nearby wall, under trees or above the roof of a single story wing of a two story building. Chimney Flue Recommended minimum height of chimney,measured from base plate of the fireplace to flue gas outlet of termination, should be 9½ feet and must be a minimum of 10 ft from any structure. If the fireplace is located adjacent to structures on the property the chimney height should be a minimum of two feet taller than that structure. The height of the chimney will require calculated dimensions to make sure the smoke vents properly upward through the chimney and doesn’t create a downdraft that will push the smoke back out of the hearth. The use of either the DM 54 or ECO-STEEL & ECO-STEEL + Chimney flue are the recommended flue types for the MAGNUM 60 & 72 models in the outdoor application. If the use of ECO-STEEL & ECO-STEEL + Chimney is used a 2" clearance to combustible material is required. See page 41 for more information. Supporting Footers In the outdoor application careful load calculations should be made for the veneer type used on the fireplace as well as the chimney weight. Foundations and footings must be made of a frost -protected foundation and be approved by the local building authority. For any foundation design and load requirements check with local structural engineer. It is the responsibility of the General Contractor to insure adequate foundations. See page 14 for weight calculations. IMPORTANT: Due to heat and weight issues, the Isokern fireplace and DM 54 chimney system installations require that the system be built upon a non-combustible concrete slab with no wood underpinnings supported to footings with concrete or steel and designed to carry the total weight of the Isokern fireplace and chimney system. We now offer a Firelite Stand for the 60" & 72". Assembly Instructions Refer to the assembly instructions that are found on pages 19 - 29. NOTE: A damper is not required in an outdoor application of the Isokern Fireplace. Clearance to Combustibles Follow the instructions on pages 55 on the Required Clearances to Combustibles. 10' Minimum 9. 5 ' Re c o m m e n d e d FIGURE 82 Earthcore Industries MAGNUM 60-72 Series Fireplace 5656 Specialty Applications – Reduced Height Fireplace Opening PROCEDURE 1. Drill hole of proper diameter and depth using a carbide tipped drill or coring bit. Avoid any existing reinforcing steel by relocating hole slightly. 2. Clean hole thoroughly by vacuum or air pressure. 3. Make sure that hole is dry and clean before grouting. 4. Place epoxy grout in hole with caulking gun or similar equipment starting at bottom, fill hole approximately 2/3 full. 5. Coat dowel with same epoxy grout and insert into hole, forcing material around the sides of the bar and completely filling all voids. 6. Provide support for dowel by trying to rebar or other element until grout has cured. 7. Epoxy grout in CMU shall be simpson set epoxy tie (ESR-1772), HILTI HIT-HY 150 max (ESR-1967), or equal. 8. Epoxy grout in concrete shall be HIT-RE 500-SD by Hilti corporation. (ESR-2322), simpson set-xp (ESR-2508) or equal. 9. Special inspection required. The Isokern Fireplace can have a reduced height opening by removing one layer of backwall and sidewalls from the fireplace construction. All other construction for the fireplace will remain the same as shown on pages 18-28. The use of two flues on the 60” & 72” models will still be required. (4x) #4 Vertical Rebar Minimum. Place 2 in Each Sidewall Cavity of Firebox Fill Cavity with f'c=2000psi Concrete or Grout PROCEDURE 1.DRILL HOLE OF PROPER DIAMETER AND DEPTH USING A CARBIDE TIPPED DRILL OR CORING BIT. AVOID ANY EXISTING REINFORCING STEEL BY RELOCATING HOLE SLIGHTLY. 2.CLEAN HOLE THOROUGHLY BY VACUUM OR AIR PRESSURE. 3.MAKE SURE THAT HOLE IS DRY AND CLEAN BEFORE GROUTING. 4.PLACE EPOXY GROUT IN HOLE w/ CAULKING GUN OR SIMILAR EQUIPMENT STARTING AT BOTTOM, FILL HOLE APPROX. 23 FULL.. 5.COAT DOWEL WITH SAME EPOXY GROUT AND INSERT INTO HOLE, FORCING MATERIAL AROUND THE SIDES OF THE BAR AND COMPLETELY FILLING ALL VOIDS. 6.PROVIDE SUPPORT FOR DOWEL BY TYING TO REBAR OR OTHER ELEMENT UNTIL GROUT HAS CURED. 7.EPOXY GROUT IN CMU SHALL BE SIMPSON SET EPOXY TIE (ESR 1772), HILTI HIT-HY 150 MAX (ESR 1967), OR EQUAL. 8.EPOXY GROUT IN CONCRETE SHALL BE HIT-RE 500-SD BY HILTI CORP. (ESR 2322), SIMPSON SET-XP (ESR-2508) OR EQUAL. 9.SPECIAL INSPECTION REQUIRED Base Plate May be Omitted Rebar Must Be Sloped As Required and Embedded Into Concrete Slab According To Min. Requirements Shown in Procedural Notes and Table Shown Below Minimum Rebar Requirements Bar Size Rod Size (inches.) Bit Dia. (inches) Min. Depth (inches) #3 -1/2 3 #4 1/2 5/8 3.5 #5 5/8 3/4 4 #6 3/4 7/8 6 -7/8 1 8 -1 1-1/8 9 SEISMIC REQUIREMENTS (SLAB ON GRADE) Seismic Requirements (Slab On Grade) Minimum Rebar Requirements Bar Size #3 #4 #5 #6 - -1/2 5/81/2 5/8 3/4 7/8 1 3/4 7/8 1 1-1/8- Rod Size (inches) Bit Dia. (inches) Earthcore Industries MAGNUM 60-72 Series Fireplace 1. Chimney Installation and Draft Chimney systems will only draft properly when they are installed according to the instructions, in an appropriate location and with the proper chimney height. Installing the fireplace according to the instructions, choosing an appropriate location, and choosing an appropriate chimney height are the responsibility of the designer and the building contractor. Tightly insulated and sealed homes, two story interior spaces and high vaulted ceilings can cause negative air pressures within the house which can impair drafting performance. HVAC return air ducts near the fireplace opening will adversely affect the fireplace drafting performance. It is the responsibility of the designer, the building contractor and their mechanical contractor to determine that the building’s internal air pressures are conducive to positive fireplace drafting. Avoid placing any fireplace in an area near tall trees, tall buildings, or high land masses. These structures can reduce ambient air flow pressure as well as produce down drafts, either of which can impair fireplace drafting performance. Earthcore Industries L.L.C. does not warrant drafting and is not responsible for it. 2. Fireplace Curing Instructions It is critical that the Isokern masonry elements in the firebox and smoke dome assembly be dry before firing of the unit. Moisture left in the components from exposure during storage and shipping, as well as moisture from the installation phase, must be eliminated before the unit is put to its intended use. The first step in reducing the ambient moisture is to be sure that the completed fireplace rest totally in a dried- in setting for a minimum of 28 days after construction of the unit is complete. The next step in curing the fireplace is to be sure that the first five or six fires are of short duration. The first fire of the unit can take place once the minimum twenty-eight day drying period has passed. This fire should be especially short. Start the first fire slowly with a small amount of paper and kindling (small dry wood splits or twigs) and a maximum load of four to six pounds of dry firewood, estimated to be no more than two or three logs each of about three inches (3”) to four inches (4”) diameter. The first fire should burn for no more than thirty to sixty minutes and then allowed to go out. Do not refuel the fireplace during the first lighting. A cooling off period of twenty-four hours, at a minimum, should follow the first fire. The second fire should be the same as the first fire. It should burn for no more than thirty to sixty minutes and allowed to go out. Do not refuel the fireplace during the second lighting. Summary A twenty-four hour cooling off period must be observed following second lighting. After first and second fire, continue use of the unit with three or four small fires of short duration (sixty minutes or so) and small fuel load. After these first five or six small fires of short duration normal use of the fireplace can proceed. For normal use the maximum recommended fuel load is twelve to sixteen pounds of dry firewood at a time. This fuel load is considered to be approximately three to five cured hardwood logs of about three inches (3”) to six inches (6”) in diameter. As the fire burns down, refueling should be only one or two logs added at a time. IMPORTANT: Do not burn construction debris or trash of any kind in the fireplace. Whereas it is not uncommon for construction debris and refuse to be burned in a fireplace by site personnel on a project that is under construction, this activity must be avoided. It is the responsibility of the building contractor to insure that the required dry-in period is met and that the required lighting sequence is performed by the owner or by the owner’s agent. 3. Log Grates Log grates are required for burning solid fuel in the Isokern fireplace. Grates allow for easy air flow up through the burning logs thus creating a more complete and efficient burning of the fuel. 4. How to Build a Fire First set the fireplace damper in the full open position. Begin laying the fire by placing several pieces of wadded up paper directly on the log grate. Place kindling (small splits of dry pine or other dry softwood) on top of the paper, enough to loosely cover the paper. Next arrange several small, dry hardwood or softwood logs or log splits on top of the kindling layer. Finally, arrange two or three larger hardwood logs (oak, hickory, etc.) or log splits on top of the stack. Ignite the paper at the bottom of the stack. The burning paper will ignite the kindling which will, in turn, set the remaining fuel on fire. Be sure to stack all firewood in such a way that it will settle into the log grate as the paper and kindling layers are burned away. Additional logs can be set onto the fire as each fueling burns down. Ideally, fuel logs should be of a hardwood species that have been air dried for one year or longer. Use of cured or uncured pine logs and uncured hardwood logs for fuel should be avoided. Pine logs and uncured hardwood logs will tend to smolder and burn at relatively low temperatures producing high levels of soot and creosote. IMPORTANT: Do not throw, toss, jam, kick or otherwise force logs into the Isokern fireplace. 5757 Earthcore Industries MAGNUM 60-72 Series Fireplace 5858 Glass Doors: Earthcore recommends one 4" outside air kit for Magnums 36,42 and 48 and two 4" outside air kits for the Magnum 60 & 72. All glass must be a minimum of 3/16” in thickness and shall be of tempered or ceramic glass as supplied by our approved vendors. DOORS MUST BE KEPT IN THE OPEN POSITION WHEN FIREPLACE IS IN USE. WARNING: Never use gasoline, gasoline type lantern fuel, kerosene, charcoal lighter fluid or other similar liquids to start or “freshen up” the fire in this fireplace or in any fireplace. WARNING: If processed solid fuel fire l ogs are u sed: Do not poke or stir the logs while they are burning. Use only fire logs that have been evaluated for the application in fireplace and refer to fi re log wa rnings and caution markings on packaging prior to use. 5. Avoid Over-firing this Fireplace Some examples of over-firing are: a. Burning of scrap lumber, construction debris, pine branches and brush or cardboard boxes; b. Burning small diameter twigs, branches or any other small sized combustible materials in quantities which exceed the volume of the normal log fire; c. Use of artificial wax base logs, trash or other chemicals or chemically treated combustibles. WARNING: Over-firing can permanently damage this fireplace system. 6. Fireplace Doors and Screens The following door manufacturers are approved for installation and use on all Isokern gas fireplaces. We require two outside air kits be installed into the fireplace with a minimum duct size of 4” to provide adequate make up air supply. See page 51 for Outside Air Kit guidelines. All glass must be a minimum of 3/16” in thickness and shall be of tempered or ceramic glass as supplied by our approved vendors. DOORS MUST BE KEPT IN THE OPEN POSITION WHEN FIREPLACE IS IN USE. Approved vendors: Design Specialties 11100 W Heather Ave Milwaukee, WI 53224 414-371-1200 Ironhaus Inc 113 Lewis Lane Hamilton, MT 59840 406-961-1800 Stoll Fireplace 153 Hwy 201 Abbeville, SC 29620 800-421-0771 Summary 7. Disposal of Ashes It is recommended that the firebox be cleaned of excessive ashes before each use. It is necessary to remove ashes from the open front of the fireplace. To do so, proceed in the following manner: Allow the fire to go out and the ashes to cool for at least six to eight hours. After the cooling period carefully pick up the ashes from the firebox with a small, metal fireplace shovel or other metal scoop and place them in a metal container with a tight fitting lid. If possible do not sweep the ashes as this will stir them into the air and disperse them into the room. The closed container of ashes should be placed on a non-combustible floor or on the ground, well away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled. 8. Gas Log Sets If you install a vented gas log set (decorative gas appliance), the log set must comply with the Standard for Decorative Gas Appliance for Installation in Solid Fuel Burning Fireplaces, ANSI Z21.60 or Z21.84 and shall also be installed in accordance with the National Fuel Gas Code, ANSI 7223NFPA 54 latest edition. If you wish to install an unvented (vent-free) gas log set, only unvented gas log sets which have been found to comply with the standard for unvented room heaters, ANSI Z21.11.2 are to be installed in this fireplace. Check local codes for compliance for unvented (vent free) gas log sets. WARNING: Do not operate a vented gas log set in this fireplace with the chimney removed. If a log lighter is installed, it should be installed on the front of the grate in such a manner to minimize flame impingement, the amount of heat exposure and that logs placed on the grate will not rest directly on the log lighter tube. Also, the floor clearance should be sufficient to minimize the chance of the blockage of the burner ports by ash accumulation. Installation of the log lighter should follow all local codes or, in the absence of local codes, to the National Fuel Gas Code, ANSI Z 223. 1INFPA 54. Refer to log lighter manufacturer for installation instructions, clearances and any information specific to that log lighter system. 9. Inspection and Cleaning At least twice a year in warm climates or monthly during the heating season in colder climates, thoroughly inspect the fireplace and chimney system. Chimneys must be installed so that access is provided for inspection and cleaning. The chimney should be inspected monthly Earthcore Industries MAGNUM 60-72 Series Fireplace 59 during the heating season. Inspect the entire flue from the top down for obstructions such as birds’ nests, leaves, etc. Such obstructions must be removed. Check spark arrestor screens for clear flow of smoke every two to four weeks during the heating season. Inspect the flue periodically during the heating season for the presence of soot and creosote build up. If creosote or soot has accumulated, it should be removed to reduce the risk of chimney fire. Have your chimney cleaned and inspected by a professional chimney sweep annually. WARNING: Do not use chemical fireplace and chimney cleaners that are poured on a hot fire. These can be dangerous and generally work only on the flue section Summary 59 nearest the fire, leaving the rest of the flue unaffected. 10. Exterior Maintenance Annually, at a minimum, check all metal flashings and weather seals around the exterior chimney where it penetrates the roof surface; inspect any chimney top spark arrestors, metal cowlings and weather hoods to make sure they are secure and weather tight. Seal any cracks or gaps in chimney-to-roof flashings to prevent possible roof and chimney chase leaks. Inspect any cement chimney cap or clay chimney pot terminations to make sure they are not diverting water into the structure. Seal any suspected cracks or gaps in these masonry components. Earthcore Industries MAGNUM 60-72 Series Fireplace Registration Card Earthcore Industries Attn: Technical Department 6899 Phillips Industrial Blvd Jacksonville, FL 32256 Dealer _______________________________________________________________________________________________ Date of Purchase: _____________________________Date Of Installation: _____________________________________ Address: _____________________________________________________________________________________________ City, State, Zip: _______________________________________________________________________________________ Phone No.: ___________________________________ Fireplace Size (Circle One): MAGNUM 60 (82060) 72 (82072) Fuel Type (Circle One): Solid Wood Natural Gas Propane Fireplace Serial Number: _______________________________________________________________________________ (Located on Rating Plate Inside Fireplace) Buyer: _______________________________________________________________________________________________ Address: _____________________________________________________________________________________________ City, State, Zip: _______________________________________________________________________________________ Phone No.: ___________________________________ Installed By: __________________________________________________________________________________________ Address: _____________________________________________________________________________________________ City, State, Zip: _______________________________________________________________________________________ Phone No.: ___________________________________ ------------------------------------------------------------------------------------------------------------------------------ -------------------------------------------------------------------------------------------------------------------------------- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6899 Phillips Industrial Blvd. • Jacksonville, FL 32256 • 904.363.3417 • f: 904.363.3408 • earthcore.co Warranty & Disclaimer Isokern MAGNUM Series Fireplace Earthcore offers a lifetime warranty for all Isokern components, to be free from defects in materials that negatively affect system performance from the date of purchase, subject to the terms and conditions of this limited warranty. This warranty covers only the above stated components, and NO WARRANTY, EXPRESS OR IMPLIED, EXTENDS TO ANY OF THE HARDWARE, FOOTING, VENTS, DUCTING, metal flues, FIREBRICK OR ACCESSORIES. THIS WARRANTY DOES NOT COVER DRAFTING, SMOKING OR PUFFING OF THE FIREPLACE SYSTEM. Factors beyond the manufacturer's control affect fireplace drafting, smoking, and puffing, and Earthcore cannot guarantee these aspects of performance. If a component is found to be defective under the terms of this warranty the party to whom this warranty is extended shall, notify Earthcore, 6899 Philips Industrial Blvd, Jacksonville, Florida 32256, in writing, by registered mail, within thirty (30) days following the discovery of the defect within the lifetime warranty period. The notice shall contain (1) the date of purchase; (2) place of purchase; (3) address of installation; (4) name, address and phone number of the owner; and (5) a brief description of the defect. Earthcore, or any division thereof, is not responsible for any labor costs or indirect costs incurred for the replacement of defective components. Earthcore is not responsible for misuse or mishandling of components. Nothing in this warranty makes Earthcore, or any division thereof, liable in any respect for any injury or damage to the building or structure in which the fireplace or chimney system has been installed or to persons or property therein arising out of the use, misuse, or installation of properly manufactured ISOKERN product. EARTHCORE, OR ANY DIVISION THEREOF, SHALL NOT BE HELD LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OR EXPENSES ARISING OUT OF THE USE OF THE FIREPLACES OR CHIMNEY SYSTEMS. ALL SUCH DAMAGES AND EXPENSES ARE HEREBY EXCLUDED. This warranty is null and void when the fireplace or chimney systems are not installed pursuant to the installation instructions provided by Earthcore or local building codes have not been followed completely. This warranty applies only to those fireplace and chimney systems installed in the continental United States, Alaska, and Canada. If any part of this warranty is found to be unenforceable, the remaining parts shall remain in force and effect. EARTHCORE HEREBY DISCLAIMS ALL GUARANTEES AND WARRANTIES, EXPRESS OR IMPLIED, BEYOND THE WARRANTIES SET FORTH HEREIN. MKG_0518 XG0225 - 170223 Installation & Maintenance Manual • The installation of this fireplace must be done by a qualified and certified gas appliance installer. • Check local codes and read all instructions prior to installation. WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. — Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. — WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Leave the building immediately. • Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier’s instructions. • If you cannot reach your gas supplier, call the fire department. — Installation and service must be performed by a qualified installer, service agency or the gas fitter. Exemplar INDOOR GAS FIREPLACE R320 50,000 BTU/hr Natural Gas or Propane Gas R420 65,000 BTU/hr Natural Gas or Propane Gas R520 80,000 BTU/hr Natural Gas or Propane Gas R720 100,000 BTU/hr Natural Gas or Propane Gas R820 100,000 BTU/hr Natural Gas or Propane Gas Read and understand this manual. Improper installation, adjustment, alteration, service or maintenance can cause serious injury, property damage or even death. For assistance or additional information consult a qualified installer, service agency or the gas supplier. A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and must be installed for the protection of children and other at-risk individuals. HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. Installation and service must be performed by a qualified installer, service agency or the gas fitter. Installer: Leave this manual with the appliance. Consumer: Retain this manual for suture reference. NOTICE CAUTION DANGER DANGER Some materials used in the manufacturing process of this product can expose you to Benzene which is known in the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65warnings.ca.gov WARNING ® C US SCAN THE QR CODE OR VISIT THE WEBSITE TO VIEW THE MOST RECENT VERSION OF THE MANUAL WWW.MONTIGO.COM/PRODUCT-GUIDES IMPORTANTIMPORTANT XG0225 - 1702232 General Congratulations on your purchase of a Montigo Fireplace. With over 30 years of experience, Montigo is committed to providing you with a gas fireplace that is not only a beautiful addition to your space, but that is also designed and manufactured to the highest safety, reliability and engineering standards. We strongly encourage you to read and carefully follow the instructions laid out in this Installation, Operation and Maintenance Manual and retain it for your future reference. Pay special attention to all cautions, warnings, and notices throughout this manual intended to ensure your safety. This manual covers installation, operation and maintenance. Lighting, operation and care of this fireplace can be easily performed by the homeowner. All installation and service work should be performed by a qualified or licensed installer, plumber or gas fitter as certified by the state, province, region or governing body where the fireplace is being installed. This installation, operation and maintenance manual is applicable to the models described in Table 1. Refer to your rating plate to verify included options. Warranty and Installation Information: (See Appendix B) The Montigo warranty will be voided by, and Montigo disclaims any responsibility for, the following actions: • Modification of the fireplace and/or components including Direct- Vent assembly or glass doors. • Use of any component part not manufactured or approved by Montigo in combination with this Montigo fireplace system. • Installation other than as instructed in this manual. • Consult your local Gas Inspection Branch on installation requirements for factory-built gas fireplaces. Installation & repairs should be done by a qualified contractor. MO D E L Na t u r a l G a s Li q u i d P r o p a n e Ga s R a t i n g Li n e a r B u r n e r w / Gl a s s A c c e s s o r i e s SI T E l e c t r o n i c Ig n i t i o n R320N-I X 50,000 X X R320L-I X 40,000 X X R420N-I X 65,000 X X R420L-I X 55,000 X X R520N-I X 80,000 X X R520L-I X 65,000 X X R720N-I X 100,000 X X R720L-I X 80,000 X X R820N-I X 100,000 X X R820L-I X 80,000 X X Introduction Safety Alert Key Indicates a hazardous situation which, if not avoided, WILL result in death or serious injury or property damage. Indicates a hazardous situation which, if not avoided, WILL result in minor or moderate injury. Indicates a hazardous situation which, if not avoided, COULD result in death or serious injury or property damage. Indicates practices that are important, but not related to personal injury. DANGER CAUTION WARNING NOTICE Figure 1 Exemplar Single Sided Specifications Vented decorative gas appliance: not a source of heat; not for use with solid fuel NOTICE XG0225 - 170223 3 General Contents Safety Alert Key ..................................................................................................2 Introduction .......................................................................................................2 Section A: Before You Begin .........................................................................................4 Installation Checklist ........................................................................................................4 Standard Installation Checklist ......................................................................................5 Rating Plate Sample .........................................................................................................6 Section 1: Product Dimensions .........................................................................7 R320, R420, R520, R720, R820 Dimensions ...............................................................7 Section 2: Framing .............................................................................................8 Clearance Requirements: ...............................................................................................8 Framing clearances: .........................................................................................................8 Venting clearances: ..........................................................................................................9 Raised Installation: ...........................................................................................................9 Installing the Fireplace ..................................................................................................10 Back framing the Fireplace ...........................................................................................10 Recessed into floor Installation ...................................................................................11 Section 3: Venting ............................................................................................12 Section 3-1: Converting to Rear Vent .......................................................................12 Section 3-1-1: Converting the Flue .............................................................................12 Section 3-1-2: Converting the Pressure Sensing Tube and Air Baffle ...............13 Section 3-2: Installing a Roof Mounted Vent System ..................................14 Section 3-3: Installing a Wall Mounted Vent System ...................................15 Section 3-3-2: Venting Components ..........................................................................16 Section 3-3-3: Heat Shields ..............................................................................17 Section 4: Wiring ..............................................................................................18 Installing the Fireplace Control Box ...........................................................................18 Installing the Wall Switch ..............................................................................................18 Electrical control panel ..................................................................................................19 Section 5: Installing the gas line.....................................................................20 Fuel Type ...........................................................................................................................20 Gas Pressure ...................................................................................................................20 Section 5-3: GAS CONNECTION ..................................................................................20 Section 6: Testing the system .........................................................................21 6-1: Testing the system before gas connection ......................................................21 6-2: Testing the system with gas connection (Highly recommended)...............21 Section 7: Finishing the fireplace ...................................................................22 Finishing Around the Fireplace ...................................................................................23 Mantels & Surrounds ....................................................................................................23 Section 8: Removing & Installing Screen and Window ................................24 Removing the Screen.....................................................................................................24 Removing the Window ..................................................................................................24 Reinstalling the door ......................................................................................................24 Section 9: Installing the Accessories ..............................................................25 Installing the Firestones or optional Fireglass ........................................................25 Installing Optional Speckled Stones .........................................................................25 Installing Optional River Rocks ...................................................................................25 Optional Log Set - R520 ................................................................................................26 Log Kit Installation ..........................................................................................................26 Optional Log Set - R820 ................................................................................................28 Log Kit Installation ..........................................................................................................28 Section 10: Cleaning and Maintenance ........................................................32 General .............................................................................................................................32 Cleaning ............................................................................................................................32 Procedure for Checking Calibration of Flue Gas Switch .......................................32 Replacement Parts ..........................................................................................33 Appendix A: Power Vent Locations ................................................................34 PVVEX510-300 Vertical Power Vent Detail ...............................................................34 Unacceptable Install ......................................................................................................34 PVHIN58-300 Inline Power Vent with TMHIN58-40 Detail ...................................34 PVVEX510-300 Power Vent Locations .......................................................................35 PVHEX510-300 Horizontal Power Vent Detail .........................................................37 PVHFL510-300 Horizontal Power Vent Detail .........................................................37 Appendix B: Warranty .....................................................................................40 Appendix B: Warranty Continued ..................................................................41 Appendix C: Amendment ................................................................................42 (Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08: Modifica-tions to NFPA-54, Chapter 10 ......................................................................................42 XG0225 - 1702234 General IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS The Exemplar fireplaces must be installed in accordance with these instructions. Carefully read all the instructions in this manual first. Consult the Local Gas Branch to determine the need for a permit prior to starting the installation. It is the responsibility of the installer to ensure this fireplace is installed in compliance with the manufacturers instructions and all applicable codes. Installation Checklist • Determine the desired install location of your fireplace. • See Section 1, Dimensions and refer to the Framing Section 2 for details. • Select your type and location of your Power Vent run: Roof Mounted PVVEX510-300, External Wall Mounted PVHEX510-300, Flush Louver Wall Mounted PVHFL510-300. • Your termination location should be selected to provide the most efficient vent run. • Lay out the Vent run; calculating the required elbows and straight runs of 5"/10" flex and/or rigid pipe. (5"/8" for R320 and R420) • Refer to the Section 3, "Venting" for details. • Montigo supplies 20' of low voltage wire, which can be spliced to a maximum of 100' with wire of equal quality. This wire CANNOT run in conduit with any other wire. • Refer to Section 4, for Wiring Details. • The gas connection is located on the bottom right side (pilot burner side) of the fireplace. • Refer to local codes and guidelines for installation requirements. • Refer to Section 5, "Installing the Gas Line" for details. • Installation and repairs should be done by a qualified contractor and must conform to: • Installations in Canada must conform to the local codes or in the absence of local codes to the current version of Natural Gas and Propane Installation Code, CSA B149. Electrical Installations must conform to the local codes or, in the absence of local codes, to the current version of Canadian Electrical Code, CSA C22.1.1 • Installations in the USA must conform to the local codes or in the absence of local codes to the current version of National Fuel Gas Code, ANSI Z223.1/NFPA 54. Electrical Installations must conform to the local codes or, in the absence of local codes, to the current version of the National Electrical Code, ANSI/NFPA 70. See Appendix C for installation within the State of Massachusetts. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals Clothing or other flammable material should not be placed on or near the appliance Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning might be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean NOTICE NOTICE NOTICE NOTICE NOTICE NOTICE Section A: Before You Begin XG0225 - 170223 5 General Standard Installation Checklist This standard installation checklist is to be used by the installer in conjunction with, not instead of, the instructions contained within this installation manual. Customer Date Installed: Install Address:Location of Fireplace: Installer: Model (circle one): R320N-I, R320L-I, R420N-I, R420L-I, R520N-I, R520L-I, R720N-I, R720L-I, R820N-I, R820L-I Dealer Phone: Serial #: YES NO IF NO, WHY NOT? Appliance Install: Section 2 Framing complies with install manual. Standoffs have been installed. Proper clearances have been maintained. Venting: Section 3 Venting configuration complies with vent diagrams. Venting installed, fastened, and secured in place maintaining proper clearance. Firestops installed. Exterior wall/roof flashing installed and sealed in compliance with local building code. Terminations installed and sealed in compliance with local building code. Direct vent termination is highest point in vent assembly. Wiring/Electrical: Section 4 Unswitched power provided to the appliance PPO box. Low voltage wire connected to dry contact wall switch (non-powered)* Gas: Section 5 Proper appliance for fuel type. Was a conversion performed? Leak check performed & inlet pressure verified. Finishing: Section 6 Only non-combustible materials installed in non-combustible areas. Clearances meet installation manual requirements Mantels and/or projections comply with install manual Appliance Setup: Section 7 through 9 Media, door, and screen installed according to install manual Manual given to home owner. Started appliance and verified no gas leaks exist. Comments: XG 0 2 2 5 - 1 7 0 2 2 3 6 Ge n e r a l Ra t i n g P l a t e S a m p l e Fi g u r e 1 . b R a t i n g P l a t e f o r R 7 2 0 Fi g u r e 1 . c R a t i n g P l a t e f o r R 8 2 0                  LBL1207D-V5.1 R(P)VIEW_HSI_WITH SCREEN _AUG.17.2015                                                                            LBL1207D-V5.1 R(P)VIEW_HSI_WITH SCREEN _AUG.17.2015                                                            XG0225 - 170223 7 General 946 37 14 " 409 16 18 " 243 9 916 " 314 12 38 " 1237 48 1116 " 1275"2038" 1237 48 1116 " 241 9 12 "536 21 18 " 387 15 14 " 2178" 1055 41 916 " 325 12 34 " 54 2 18 " 967 38 116 " 522 20 916 " 536 21 18 " 811 31 1516 "GAS SUPPLY COMBUSTION AIR SWITCH SENSOR LINE 1075 42 516 " 189 7 716 " 502 19 34 " 275 10 1316 " R320DIMENSIONS TOLERANCES ARE IN:METRIC - MM 1.6 MMIMPERIAL - FRACTIONAL 1/16" THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CANADIAN HEATING PRODUCTS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CANADIAN HEATING PRODUCTS IS PROHIBITED.PR O P R I E T A R Y A N D C O N F I D E N T I A L September-29-17 1:26:07 PMDATE: R320, R420, R520, R720, R820 Dimensions Figure 2. Fireplace dimensions (Tolerance ± ⅛"). Figure 2.b Control Box Dimensions (Tolerance ± ⅛"). Section 1: Product Dimensions A X E G H I J K L M N O P Q R S T U V F D B C UNIT DIMENSIONS A B C D E F G H I J K L M N O P Q R S T U V R320 21⅛"15¼"4811/16"8"5"9½"419/16"425/16"77/16"19¾"1013/16"381/16"37¼"4811/16"99/16"16⅛"12⅜"12¾"21⅛"209/16"2⅛"3115/16" R420 21⅛"15¼"6011/16"8"5"9½"539/16"42¼"77/16"19¾"1013/16"381/16"49¼"6011/16"99/16"16⅛"12⅜"12¾"21⅛"2011/16"2⅛"3115/16" R520 21⅛"15¼"7211/16"10"5"9½"659/16"435/16"77/16"21¾"913/16"391/16"61¼"7211/16"99/16"18⅛"11⅜"12¾"21⅛"2011/16"2⅛"3215/16" R720 21⅛"15¼"9611/16"10"5"9½"899/16"441/16"77/16"21¾"1013/16"401/16"85¼"96⅝"99/16"18⅛"12⅜"12¾"21⅛"2011/16"2⅛"3315/16" R820 21⅛"15¼"10811/16"10"5"9½"1019/16"443/16"77/16"21¾"1013/16"401/16"97¼"10811/16"99/16"18⅛"12⅜"5¾"21⅛"2011/16"2⅛"3315/16" 11 78 " 303 10" 255 3 14 " 82 11 12 " 292 7 14 " 186 5 34 " 148 138 " 34 958" 244 11 78 " 303 10" 255 3 14 " 82 11 12 " 292 7 14 " 186 5 34 " 148 1 38 " 34 9 58 " 244 11 78 " 303 10" 255 3 14 " 82 11 12 " 292 7 14 " 186 5 34 " 148 138" 34 958" 244 11 78 " 303 10" 255 3 14 " 82 11 12 " 292 7 14 " 186 5 34 " 148 1 38 " 34 9 58 " 244 Gas Supply Combustion air switch 8 Installation XG0225 - 170223 38 34 " 983 18 14 " 463 PVHFL510-300 Stud WallRear Fireplace Floor Header TerminationMounting Flange Section 2: Framing When constructing the framed opening, please ensure there is access to install the gas line when the unit is installed. Figure 3.b Clearances for straight rear vented installation with PVHEX58-300. Figure 3.c Clearances for straight rear vented installation with PVHFL510-300. NOTICE Clearance Requirements:Framing clearances: MO D E L To p - R e a r ve n t † To p - T o p ve n t † Re a r Si d e s Fl o o r Ma n t e l R320 24"24"2"6"0"See Section 6 Finishing around the fireplace R420 24"24"2"6"0"See Section 6 Finishing around the fireplace R520 24"24"2"6"0"See Section 6 Finishing around the fireplace R720 24"24"2"6"0"See Section 6 Finishing around the fireplace R820 24"24"2"6"0"See Section 6 Finishing around the fireplace NOTES: † Clearance from top of fireplace to a combustible ceiling within the fireplace enclosure. Unprotected combustible walls which are perpendicular to the fireplace opening must maintain 6" clearance, see figure 3. Figure 3. Combustible Wall Clearances To ensure the fireplace operates safely, all models must maintain the following clearances: STRAIGHT REAR VENTED INSTALLATION - PVHEX510-300 STRAIGHT REAR VENTED INSTALLATION - PVHFL510-300 24" 610 34" 863 8" 203 PVHEX510-300 Stud WallRear Fireplace Floor Header TerminationMounting Flange 34" 38 ¾" 24" 24" 34 ¼" 16 ¼" 8" 18 ¼" Stud wall rear Stud wall rear Termination mounting flange Termination mounting flange PVHEX510-300 PVHFL510-300 Floor Floor Fireplace Fireplace Header Header 9 Installation XG0225 - 170223 Figure 3.d Clearances for rear vented installation with elbow Figure 3.f Fireplace installation, (Rough Frame-In dimensions). Figure 3.e Clearances for top or rear vented installation, straight vent run or with elbow(s). Drywall or Equiv. ¾" Plywood Platform A B C Venting clearances:Raised Installation: Determine the height of the platform based on where you want the bottom edge of the glass to be, see figure 2 for unit dimensions. Maintain minimum ceiling height shown in table. Build fireplace frame as shown in figure 3.f † C is 29" for straight out the back vent run installations. REAR VENTED INSTALLATION WITH ELBOW REAR VENTED INSTALLATION STRAIGHT VENT RUN Framing Dimensions Model A B C R320 55"47"23¾" † R420 67"47"23¾" † R520 77"45"23¾" † R720 101"46"23¾" † R820 113"46"23¾" † Max. Platform Height Min. Required Ceiling Height 24"8' 48"10' Wall framing 34 ¾" 16 ¾" Wall framing 2" Min. 24" Min. 14" Min. 10 Installation XG0225 - 170223 Installing the Fireplace Back framing the Fireplace Figure 3.g Fireplace installation, (Inlet Gas & Power Vent). Figure 3.h Completed back frame Fireplace installation Place the Fireplace on the platform and install the Vent pipe, and Power Vent module. Next, connect the Gas line, and provide a gas service shut-off valve; according to local gas codes. Before fastening in place, line up the front face of the fireplace (top and bottom), Figure 3.g Then, secure in place with 1/4"bolts and washers to the platform. Maintain a 1" clearance around the throat (projection at the front of the fireplace that holds the glass door) when installing 2x4s for back framing. Intake / Exhaust Vent Pipe (5”/8”) 2-pcs 2 x 4 (vertical) Both Sides Typ. 1" 1" 1" 1" 2 x 4 (horizontal) 2 x 4 (horizontal)2 x 4 (Vertical) Steel header (supplied by Montigo) Supply Gas connection 2" ½" 2" Back framing dimensions Model Supplied Steel Header Measurements R320 46 ½" x 3" R420 58 ½" x 3" R520 70 ½" x 3" R720 80" x 3" - qty 2 R820 80" x 3" - qty 2 1. Cut and install one 2x4 to fit horizontally under the fireplace throat. 2. Cut and install required quantity of short filler 2x4's to fit vertically under the horizontal piece. 3. Cut and install four vertical 2x4's. Place 2 on each side of the fireplace throat. 4. Install supplied steel header 1" above the throat. Attach steel header to vertical 2x4's as shown in figure 5. 5. Cut and install one horizontal 2x4 below the top frame. 11 Installation XG0225 - 170223 Recessed into floor Installation Figure 3.i Recessed Fireplace installation This fireplace can be recessed into the floor to get the viewing area as low as possible. Maintain a minimum of 6" clearance from the bottom of glass to completed floor. Minimum clearance can be reduced to 3" for uncarpeted flooring. Discoloration may occur due to high temperatures. 1” clearance 2-pcs 2 x 4 (vertical) Both Sides Typ. 1"1" 6" Recessed floor 1" 2 x 4 (horizontal) 2 x 4 (horizontal) 2 x 4 (Vertical) Steel header (supplied by Montigo) 12 Installation XG0225 - 170223 Figure 4. Flue cover and collar removal, Top Vented fireplace. Figure 4.b Flue cover and collar installation, Rear Vented fireplace R320 and R420 units have 5" and 8" venting and are converted to rear venting in the same instructions as the 5" and 10" NOTICE Under no circumstances can Montigo flex venting be cut to accommodate an installation. Use an alternative length to complete your vent run. NOTICE Section 3: Venting Montigo supplies a variety of power venting options. The location of the power vent should be selected and laid out to provide the most efficient possible run to an external wall or through the roof. Notes For Planning Venting: • Exemplar fireplaces are Power Vent Designated. • Venting originates from the top or rear of the unit. • Venting can terminate through the roof or exterior wall. • For a detailed diagram of allowed termination locations, see Appendix A. • Once the termination location has been established refer to the appropriate section for installation details. • All fireplaces are shipped Top Vent from the factory. • Follow the chart on page 14 or page 15 for maximum ventrun and maximum elbows. Section 3-1: Converting to Rear Vent Exemplar units are shipped for Top Vent installations. Follow the instructions to convert unit for Rear Vent installation: Section 3-1-1: Converting the Flue 1. Remove the Rear flue cover with gasket on the flue outlet, as shown in Figure 4. ENSURE YOU DO NOT DAMAGE THE FIBRE GASKETS. 2. Remove the Top flue collar on the flue outlet, as shown in Figure 4. ENSURE YOU DO NOT DAMAGE THE FIBRE GASKETS. 3. Install the removed Rear flue cover to the Top Vent outlet. Fasten the cover with included hardware, as shown in Figure 4b. Flue Cover Plate (with gasket) Iner Flue Collar (with gasket) Inner Flue Collar (with gasket) Flue Cover Plate (with gasket) Flue Cover Plate (with gasket) Outer Flue Collar (with gasket) Outer Flue Collar (with gasket) Flue Cover Plate (with gasket) 4. Install the collars to the rear vent outlet using the included hardware, as shown in Figure 4.b 5. Proceed to Section 3-1-2: Converting Pressure Sensing Tube and Air Baffle. 13 Installation XG0225 - 170223 Figure 5 Factory installed Top Vent Pressure Sensing Tube Figure 5.c Removal of Top Vent air baffle and pressure sensing tube Figure 5.d Install of side air baffle and pressure sensing tube. Figure 5.b Supplied Rear Vent Pressure Sensing Tube NOTE: Rear vent pressure sensing tube is shipped inside the control box. Section 3-1-2: Converting the Pressure Sensing Tube and Air Baffle When the unit is converted from Top Vent to Rear Vent, the pressure sensing tube must be removed and replaced with supplied Rear Vent pressure sensing tube and air baffle must be relocated as described below. 1. Remove two screws from the air baffle installed over the Top Vent from inside the firebox. Once air baffle is removed, replace the two screws back into the same position. NOTE: Not all models are equipped with an air baffle. Only convert if available. 2. Remove Top Vent pressure sensing tube but loosening the compression nut with a 1/2" wrench. 3. Position the supplied Rear Vent pressure sensing tube as shown in Figure 5d. Hand tighten the compression nut by hand and then a half-turn with a wrench. 4. Install air baffle over Rear Vent from inside the firebox with two screws provided at the Rear Vent. 14 Installation XG0225 - 170223 This section applies to installations where the most efficient vent run is through the roof. Refer to Appendix A - Power Vent locations, to ensure the planned Power vent location is acceptable. Refer to the table below for vent run requirements Figure 6. Straight Vertical, Top or Rear Vent, Roof mounted power vent. Figure 6.b Multi-Elbow, Top or Rear Vent, Roof mounted power vent. Figure 6.c Multi-Elbow with downward vent run, Top or Rear Vent, Roof mounted power vent. D** D** Section 3-2: Installing a Roof Mounted Vent System Vent Configuration Refer to Figure Maximum Vent Run (Horizontal + Vertical) Maximum Elbows† Straight Vertical Top or Rear Vent Figure 6 100 Feet Six 90° or equivalent † Multi-Elbow Top or Rear Vent Figure 6.b Multi-Elbow with 6' downward vent run Top or Rear Vent Figure 6.c 70 Feet** † One 90° elbow is equal to two 45° elbows. ** For every additional 1 foot downward vent run subtract 10 feet from the maximum vent run. (6' max) (6' max) 15 Installation XG0225 - 170223 This section applies to installations where the shortest possible vent run is through the wall. Refer to Appendix A - Power Vent locations, to ensure the planned Power vent location is acceptable. Refer to the table below for vent run requirements. Please note, images are shown without screens for clarity purposes. However, your fireplace should not be operated without proper installation of screens. Figure 6.d Straight Horizontal, Top or Rear Vent, Wall mounted power vent. Figure 6.f Multi-Elbow, Top or Rear Vent, Wall mounted power vent. Figure 6.g Multi-Elbow with downward vent run, Top or Rear Vent, Wall mounted power vent.Figure 6.e PVHIN58-300 Power Vent PVHIN58-300 Min. 7 feet of pipe between replace and power vent D** D** Section 3-3: Installing a Wall Mounted Vent System Vent Configuration Refer to Figure Maximum Vent Run (Horizontal + Vertical) Maximum Elbows† Straight Horizontal Top or Rear Vent Figure 6.d 100 Feet Six 90° or equivalent † Multi-Elbow Top or Rear Vent Figure 6.f Multi-Elbow with 6' downward vent run Top or Rear Vent Figure 6.g 70 Feet** † One 90° elbow is equal to two 45° elbows. ** For every additional 1 foot downward vent run subtract 10 feet from the maximum vent run. Min. 7 feet of pipe between fireplace and power vent (6' max) (6' max) 16 Installation XG0225 - 170223 Connection and installation of the vent components should adhere to the following guidelines: Section 3-3-2: Venting Components The following components and associated Montigo part numbers are for installation of a roof or wall mounted termination. Use of non-Montigo approved parts will VOID the warranty and may impede operation of the fireplace.• Use any combination of rigid and flex pipe as required and in any orientation (Male connectors can face in any direction). • Flex sections may be stretched up to 150% of their total length (e.g. a 24” section maybe stretched to 36”). • Connect all vent sections using a minimum of three sheet metal screws on the outer pipe flue. • Ensure the pipe ends male to female slide in a minimum of 1½” of overlap. • Ensure all horizontal runs are supported with a minimum of 3 supports per 10’ of venting. • When hanging/supporting venting, ensure that 1” clearance is maintained on sides and bottom of vent runs and 2” above horizontal vent runs to any combustible material. • Rigid pipe may be cut less than half way from the FEMALE END ONLY. • Ensure when cutting sections of rigid pipe to maintain integrity of internal supports. • FLEX PIPE CANNOT BE CUT • Place the springs, supplied with the pipe kit (flex only), between the outer and inner pipes to keep the pipes separate and avoid any possible hot spots. • Montigo recommends the use of a flex section for the first section of venting connected directly to the fireplace, offering greater flexibility of installation and absorption of movement. • Firestops must be installed as required by national & local codes. • Montigo recommends that all exterior corners and joints be sealed with exterior caulking. However, we encourage you to consult your Building Envelope Engineer or Waterproofing Consultant for further recommendations. IMPORTANT: Please refer to your Building Envelope Engineer or Waterproofing Consultant for a review of ALL penetrations through exterior walls or the roof. A - Termination PVHEX58-300 Wall Mount 5"/8" PVHFL58-300 Flush Wall Mount 5"/8" PVVEX58-300 Roof Mount 5"/8" PVHEX510-300 Wall Mount 5'/10' PVHFL510-300 Flush Wall Mount 5'/10' PVVEX510-300 Roof Mount 5'/10' B - Frame Kits EPVRRF (Roof Mount 5"/10") EPVRWF (Wall Mount 5"/10") C - Flex Sections(5/8 Vent)PFL1 (12" f/f Section) PFL2 (24" f/f Section) PFL3 (36" f/f Section) PFL4 (48" f/f Section) PFL6 (72" f/f Section) D - Flex Sections(5/10 Vent)RFL1 (12" f/f Section) RFL2 (24" f/f Section) RFL3 (36" f/f Section) RFL4 (48" f/f Section) RFL6 (72" f/f Section) E - Rigid Sections (5/8 Vent)PXT - 10 (10" f/f Section) PXT - 20 (20" f/f Section) PEXT - 1 (12" f/m Section) PEXT - 2 (24" f/m Section) PEXT - 3 (36" f/m Section) PEXT - 4 (48" f/m Section) PEXT - 6 (72" f/m Section) (5/10 Vent)RXT - 10 (10" f/f Section) RXT - 20 (20" f/f Section) REXT - 1 (12" f/m Section) REXT - 2 (24" f/m Section) REXT - 3 (36" f/m Section) REXT - 4 (48" f/m Section) REXT - 6 (72" f/m Section) F - Elbows(5/8 Vent)PEL-90MM (m/m 90º Elbow) PEL-90FF ( f/f 90º Elbow) PEL-90FM ( f/m 90º Elbow) PEL-45FM ( f/m 45º Elbow) (5/10 Vent)REL-90MM (m/m 90º Elbow) REL-90FF ( f/f 90º Elbow) REL-90FM ( f/m 90º Elbow) REL-45FM ( f/m 45º Elbow) G - Support Ring & Plate PSPXT-8 (5/8 venting) RSPXT-10 (5/10 venting) H - Firestop FS-8 (5/8 venting) FS-10 (5/10 venting) I - Heat Shield RHS101 (5"/8") RHS102 (5"/10") 17 Installation XG0225 - 170223 Installing a Wall Mounted RHS101 Heat shield (5"/8") The RHS101 Heat shield must be used if vent pipe passes through a wall or ceiling within 6' of the unit. To install the RHS101, Slide the Inner Section over the vent pipe that will connect to the fireplace. Then fasten the vent pipe to the back of the fireplace with a minimum of three sheet metal screws. From the outside slide the RHS101 outer section on. To complete the installation fasten the Heat Shield Outer Section & inner section to the structure. See Figure 7. Figure 7. RHS101 Installation. (Install by sliding over vent pipe where it passes through the combustible construction). Section 3-3-3: Heat Shields ⅜'' min. Both sides Typical ⅜'' min. ⅜'' min. Inner shield 9 ⅜'' Outer shield 10 ¼'' Combustible Framing Installing a Wall Mounted RHS102 Heat shield (5"/10") The RHS102 Heat shield must be used if vent pipe passes through a wall or ceiling within 6' of the unit. To install the RHS102, Slide the Inner Section over the vent pipe that will connect to the fireplace. Then fasten the vent pipe to the back of the fireplace with a minimum of three sheet metal screws. From the outside slide the RHS102 outer section on. To complete the installation fasten the Heat Shield Outer Section & inner section to the structure. See Figure 7.b Figure 7.b RHS102 Installation. (Install by sliding over vent pipe where it passes through the combustible construction). ¼'' min. Both sides Typical ¼'' min. ¼'' min. Inner shield 11 ½'' Outer shield 10 ⅝'' Combustible Framing 18 Installation XG0225 - 170223 Figure 8.b Control Box / Power Vent Wire Routing Diagram Figure 8. (Control Panel Overview) Figure 8.c (Wall Switch Wire connection) Section 4: Wiring Ensure the wires are properly isolated from metal parts or control system will be damaged CAUTION He a t S e n s o r / Co n m u s t i o n S w i t c h Control Box Horizontal Power Vent Termination Vertical Power Vent Termination Power cable Installation required for either Horizontal or Vertical Termination Vent 115Vac 60 Hz supply from Distribution Panel Wall Switch Power Vent 20 foot control cable to replace (standard) Left-side View Right-side View 20 foot control cable to replace (standard) Horizontal Power Vent Termination Control Box Power Vent Power cable Installation required for either Horizontal or Vertical Termination Vent Wall Switch 115Vac 60 Hz supply from Distribution Panel Vertical Power Vent Termination Power Vent Speed Control Post Purge Timer (3 min.) Prepurge Timer (1 min.) Power Vent Connector Power Vent Fuse (5A) LED Power Indicator Control Panel Fuse (5A) Installing the Fireplace Control Box Install the Fireplace Control Box in an accessible location. The location should be where maintenance, adjustments and service may be made easily. Installing the Wall Switch The unit may be connected to a wall switch. The system operates on a 24V AC. DO NOT connect this circuit to an external power source LED INDICATOR 115V OUTLET CONTROLCABLE POWER VENT HARNESS WALL SWITCH 115VPOWER SUPPLY FUSE 19 Installation XG0225 - 170223 Figure 8.d Electrical control panel Electrical control panel 115 R1 R2 R3 R1 R2 Light PVPlug PV Speed Controller Yell o w Yell o w Bl a c k Bl u e Bl u e Br own YellowBlue Black White White 1 2 3 4 5 Combustion Air Flue Gas Wall Switch Or a n g e W h i te Bl a c k Blk /W h t W h t / B l k B l u e Red Bro wn NCCombustion Air NO Flue Gas ELECTRICAL CONTROL PANEL R3 Gas Valve Wall Switch Fuse 110 Volts 60Hz 5A Post Purge Timer Pre-Purge Timer Honeywell (Q3450) Pilot Assembly Pilot Electrical Harness Connector Honeywell Gas Control (SV9501M) Gas Control onnector Conduit & Wiring clearances 1” Clearance Note:If any of the original wire supplied with the appliance is replaced, it must be with the same or its equivalent. Connect the power vent power cord as outlined in the previous section. Ensure that the proper clearances are maintained for the wiring and conduit. When installing the wiring it must never run above the vent run and it must be at least 1” clear of all venting.Vent pipe 20 Installation XG0225 - 170223 Fuel Type • Verify that your fireplace is compatible with your available gas type. • Natural Gas or Propane shown by "N" or "L" in your model number on rating plate. Gas Pressure • Optimum appliance performance requires proper input pressures. • Gas line sizing requirements will be determined in ANSI Z221.3 National Fuel Gas Code in the USA and CAN/CGA B149 in Canada. Pressure requirements (during operation): • The manifold outlet pressure is set from the factory to the appropriate pressure but should be verified. • To check pressures, control valves have a provision to remove a ⅛” N.P.T. plug to be fitted with a hose barb. • Montigo requires a service shut off valve be located in an accessible location to isolate the gas supply. • Only install gas shut-off valves approved for use by the state, province, or other governing body in which the fireplace is being installed. Section 5-3: GAS CONNECTION • See Figure 9.b for location of gas line access. • Flexible gas connectors must not exceed 3 feet in length, unless allowable within local regulations. • Connect incoming gas line to the ½" Male NPT gas inlet. • Purge all air out of gas line before connecting port. • Check appliance connection, valve and valve train under normal operating pressure with a commercially available leak check solution DO NOT USE A FLAME OF ANY KIND TO TEST FOR LEAKS. PRESSURE REQUIREMENTS Gas Pressure Natural Gas Propane Minimum inlet pressure 5.5in. w.c.11in. w.c. Manifold pressure 3.5in. w.c.10in. w.c. Section 5: Installing the gas line After gas line is connected, each appliance connection, valve and valve train MUST be checked while under normal operating pressure with either a Liquid Solution, or Leak Detection Device, to locate any source of leak. Tighten any areas where bubbling appears or a leak is detected until bubbling stops completely or leak is no longer detected. DO NOT use a flame of any kind to test for leaks. A fire or explosion will occur, causing serious injury, property damage or death. An inspection of the explosion relief flappers and door MUST be made prior to lighting the fireplace. A faulty seal on the door gasket and/or explosion ports will result in products of combustion leaking into the living space and may result in carbon monoxide poisoning. WARNING DANGER When pressure testing the fireplace, gas line, and input system follow the appropriate local codes for your area. DO NOT connect the fireplace to pressures in excess of ½lb. This will damage the gas control valve. Figure 9. Pressure Requirements Figure 9.b.b Identifying the Gas Inlet and Combustion Air Switch Sensor Line Figure 9.b gas line access NOTICE 1 ¾” 1/2” MPT gas inlet 21 Installation XG0225 - 170223 Section 6: Testing the system 6-1: Testing the system before gas connection The Control and Power Vent System can be safely tested prior to finish framing the Fireplace. This test can be done quickly and efficiently to ensure all systems function according to the design specifications. The fireplace should be installed on the rough-in frame, Figure 3 with the Power Vent Module and the Vent run connected. • The control panel is supplied with a power cord plug in. • Plug it into an extension cord or any other 110 Volt power supply. • If the red LED is illuminated (beside the fuse) you have power to the panel. • If no LED, check fuse and replace with equally rated fuse. • Turn the wall switch to the on position. • Wall switch and combustion air LED illuminate approximately 30 seconds after the power vent reaches factory set speed. The flue gas switch LED will light up approximately 1 minute after flue gas LED is lit and the gas valve will turn on. You can hear a clicking sound and the Hot Surface Ignitor will glow red. This confirms the control system operation. Note: If the flue gas LED does not light up after 1 minute, slowly increase the power vent speed until the LED turns on. Speed controller located inside the control box, see figure 8.d. 6-2: Testing the system with gas connection (Highly recommended) The Control and Power Vent System can be safely tested prior to finish framing the Fireplace. This test can be done quickly and efficiently to ensure all systems function according to the design specifications. The fireplace should be installed on the rough-in frame, Figure 3 with the Power Vent Module and the Vent run connected. • Turn gas supply valve on • The control panel is supplied with a power cord plug in. • Plug it into a extension cord or any other 110 Volt power supply. • If the red LED is illuminated (beside the fuse) you have power to the panel. • If no LED, check fuse and replace with equally rated fuse. • Turn the wall switch to the on position. • Once the fireplace is running normally, confirm manifold pressure and supply pressure Figure 9.c LED Indicators 22 Installation XG0225 - 170223 Section 7: Finishing the fireplace Install the supplied Non- combustible cement board to overlap the new Horizontal & Vertical 2 x 4's, See Figure 10. Place the Non-combustible wall board above the fireplace throat, allowing ⅛" clearance from the rim above the fireplace opening. Pre-drill the board with ⅛" drill and secure to framing with Nails, use flat heat sheet metal screws to fasten the board to the metal header. Cut standard Gyproc / Drywall board to complete the installation of the surround. Fit the edge of the board to the rim around the fireplace opening. Fasten the board in place using standard drywall screws. Figure 10. Non-combustible Board over the Fireplace, (supplied by Montigo). Figure 10.b Fireplace installation (Cut the remainder of Gyproc / Wall board to complete the fireplace surround). Wall board / Gyproc or Equiv. (Bottom & Sides) Clearance required for expansion of the fireplace when in operation. ⅛" Pre-drill for Nail fasteners Combustible framing Sheet metal Screws to attach Non Combustible cement board to Steel header Non-Combustible cement board, (supplied by Montigo) or Equiv. Wall board / Gyproc or Equiv. (Bottom & Sides) Cement board dimensions Model Non-Combustible cement board R320 52 ½" x 15 ½" R420 62 ½" x 15 ½" R520 72 ½" x 15 ½" R720 72 ½" x 15 ½" R820 82 ½" x 15 ½" 23 Installation XG0225 - 170223 Figure 10.c Combustible mantles and facings. (Not to scale) Figure 10.d Combustible surrounds. Finishing Around the Fireplace Combustible mantels and mouldings may be safely installed over the top and on the front of the fireplace provided that they do not project beyond shaded area shown in Figure 10.c The face of the fireplace may be painted to match the room decor, provided you use a heat-resistant paint. Decorative facing must not extend past the fireplace opening at all, because it will interfere with the access to retainers for removal of glass door. Mantels & Surrounds NOTE: National Canadian Gas Association mantel test requirements are for fire hazard prevention to combustible materials. New technology, to meet consumer and government demands for the wise use of energy, has prompted us to manufacture many models of fireplaces which are hot, fuel and energy efficient. Please be aware; temperatures over the mantel will rise above normal room temperature and walls above fireplace may be hot to touch. We recommend careful consideration be given to the effects of elevated mantel temperatures which may be in excess of product design, for example: candles, plastic or pictures. This can cause melting, deformation, discoloration or premature failure of T.V. and radio components. Side wall clearances are 6". Combustible surrounds may be installed with 6" clearance to the side of the fireplace as shown in Figure 10.d 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 1 1 5 5 18 11 15 2 2 6 6 19 12 16 3 3 9 7 7 8 9 10 11 20 13 17 4 4 10 8 14 Ve r t i c a l H e i g h t ( I n . ) Horizontal (In.) First Combustible header at 14 ¾" Combustible facing material Combustible facing material Non-Combustible facing material Non-Combustible header (supplied) Non-combustible Heade r 6” 15½” Drywall Sheetrock 15 1/2” Non-Combustible Facing Material Combustible construction allowed in shaded area Combustible construction allowed in shaded area ⅛" Clearance ⅛" Clearance Drywall Sheetrock 15 ½" Non-Combustible Facing Material Non-Combustible Header 24 Installation XG0225 - 170223 Removing the Screen Follow the steps below to remove, or install the fireplace screen and door. Before beginning any screen or glass removal, make sure that the unit has not been in operation and that it is at room temperature. Step 1: Prepare to Lift out Screen Assembly Grip either end of the screen assembly and pull towards yourself. The screen assembly is held to the unit by both friction and magnets. Step 2: Lift out the Retaining Tabs and screen. The Retaining Tabs are quite long and in most cases, this task would be better performed by two people. Once the Retaining Tabs have come away from the Fireplace, lift the screen away and store in a safe place. The Screen is very fragile and can be easily torn, dented or deformed. Refer to Figure 11 below. Removing the Window Follow the steps to remove, or install the fireplace window Step 1: Use Glass Lifting Tools to Remove Window Use the Glass Lifting Tools that are included with your fireplace. Attach one to each end of the window pane. Make certain that they are firmly attached and secure. Reinstalling the door Follow the four previous steps to re-install the Exemplar fireplace window. Step 2: Lift out Window from Grooves The window is removed by first lifting upward on the glass and then by pulling the bottom out from the groove in which it was located (see image below). Once the bottom of the window is clear of the fireplace, lower the window down from the upper groove in which it was located. Lift the window clear of the fireplace and store it in a safe place. Section 8: Removing & Installing Screen and Window Any safety screen, guard, or barrier removed for servicing an appliance, must be replaced prior to operating the appliance Figure 11. Screen Removal. Figure 11.c Window Removal (using glass lifting tools). Figure 11.b Glass lifting tool NOTICE Window ScreenAssembly RetainingTabs (2x) Ventilation slotslocated at the bottomof the Screen Assembly Glass Panel Glass LiftingTools Window ScreenAssembly RetainingTabs (2x) Ventilation slotslocated at the bottomof the Screen Assembly Glass Panel Glass LiftingTools Window screen assembly Ventilation slots located at the bottom of the Screen Assembly Retaining Tabs (2x) Glass Lifting Tools Glass Panel 25 Installation XG0225 - 170223 Installing Optional Speckled Stones R520, R820 Once the glass door has been removed as shown in the previous section, place the speckled stones evenly across the pan and burner. Ensure stones do not overlap too much as this will effect the flame pattern, see figure 11.f DO NOT cover the pilot with stones. Installing Optional River Rocks The Exemplar has the option of installing the cultured rocks which mimic real stone. These may be spaced at random, or in a visual pattern of your preference. See the Montigo web site for photographs and ideas. Installing the Firestones or optional Fireglass The unit is supplied with firestones. Optional fireglass may be purchased from the dealer. Remove the Door as shown in the previous Instruction. Once the glass door is removed place the firestones randomly across the pan and the burners as described in Figure 11.d to 11.e Note: Only cover the burner with one layer of firestones or fireglass. Section 9: Installing the Accessories Figure 11.d spreading out firestones Figure 11.f Completed Speckled Stone installation Figure 11.e Completed firestone installation This appliance is intended for use only with the included Montigo burners and accessories. Never install or add any additional or alternative media, rock wool or other material in this appliance. The use of additional or alternative materials may pose potential safety hazards, damage to the appliance, and void manufacturer’s warranty. WARNING 26 Installation XG0225 - 170223 Optional Log Set - R520 The Fireplace has the option of installing a drift wood log set. Once the base media of fireglass, firestones, or speckled stones has been placed the log set can be installed. Ensure logs are securely placed and will not tip or fall. Log Kit Installation Log kits used to create sequence shown: 2 LGS58, 1 LGS57 LGS57 LGS58 1 A 2 B 3 4 5 6 STEP 1: Place logs A and B from set LGS57 evenly spaced apart behind the burner. STEP 3: Place the first log #3 in front of the burner against the right side of the tray. STEP 4: Place log #6 leaning against log #3. STEP 5: Align log #3 against log B, crossing from the front section of the fireplace to the rear tray as shown. STEP 6: Place log #1 along the inner side of the fireplace as shown, touching log #3. STEP 7: Place the first log #2 between logs A and B behind the burner port. STEP 2: Place log 2 leaning against log B at the right side of the tray. Figure 12. LGS57 Figure 12.b Figure 12.e Figure 12.f Figure 12.g Figure 12.h Figure 12.i Figure 12.d Figure 12.c LGS58 A B 3 3 3 31 2 6 27 Installation XG0225 - 170223 STEP 8: Log #3 is placed just in front of the burner in the middle of the tray. STEP 9: Log #5 rests across logs #3 and #2, crossing over the burner. STEP 12: The second log #5 rests on log B and crosses over the burner. STEP 10: Log #4 leans on the top of log A, with the other end resting on the other side of the burner STEP 13: The second log #1 is placed parallel to the burner and in front of log B. STEP 11: #6 rests against log #4 in front of the burner Figure 12.j Figure 12.k Figure 12.n Figure 12.l Figure 12.o Figure 12.p Figure 12.m 2 5 5 4 1 4 63 Note: It is normal to see some soot build-up on logs that cross the flame. Soot should not build up enough to form balls. Adjust logs away from flame as necessary if this occurs. 28 Installation XG0225 - 170223 Optional Log Set - R820 The Fireplace has the option of installing a drift wood log set. Once the base media of fireglass, firestones, or speckled stones has been placed the log set can be installed. Ensure logs are securely placed and will not tip or fall. Log Kit Installation Log kits used to create sequence shown: 3 LGS58, 1 LGS57 LGS57 LGS58 A B C D E F Place each log in the location shown in figure 13b. Use the panel joints as reference. The logs should be behind the burner ports and leaning against the panel. The log placed on the right should be orientated in the same direction to the left log. STEP 2: Place Log B behind the burner port next to the right log of LGS57. See figure 13f. STEP 3: Place log C from the LGS58 kit to the right of the port, resting on log B, see figure 13g. STEP 4: Place log E with the thinner end resting on log 3. STEP 1: Remove both logs in kit LGS57. Both logs are identical. Figure 13. LGS57 Figure 13.b Figure 12.c Figure 12.d Figure 13.f Figure 13.g Figure 13.h Figure 13.e LGS58 B B B C C E 29 Installation XG0225 - 170223 STEP 5: Place log A in front of the right side of the burner port beside log E. STEP 6: Place log B resting on the curved portion of log A in front of the burner port. STEP 7: Log 5 is placed resting against the right log from set LGS57, crossing over the burner with the other end placed just in front of the burner. STEP 11: Diagonally place log 2 resting on the right end of log 4. STEP 9: Log 4 rests diagonally with one end on log 6 in front of the burner. STEP 10: Place log 4 in between the two logs from set LGS57 behind the burner in the center of the fireplace. STEP 8: Place log 6 diagonally in front of the burner between log 2 and the end of log 5. STEP 12: Place log 3 in the center of the fireplace, just in front of the burner. E E B B B E E E FD D D D C B F A AB Figure 13.i Figure 13.j Figure 13.k Figure 13.o Figure 13.m Figure 13.n Figure 13.l Figure 13.p 30 Installation XG0225 - 170223 STEP 13: Place log A in line with the burner, with the one straight end on log C. STEP 17: Place log D resting on the curve of log A to the left of the burner. STEP 15: Place log F bridged between log E and the left log from set LGS57. This log will go overtop of the burner. STEP 19: Place the final log 6 resting on the end of log 4 to the left of the burner, as seen in figure 13w. STEP 14: In front of the Left log from set LGS57, place log E diagonally in front of the burner. STEP 18: Place log C parallel to the burner in between log A and E. STEP 16: To the left side of the burner port, place log 1 with the curved end close to touching the back panel of the fireplace. E F E A C D E F C A A A Figure 13.q Figure 13.u Figure 13.s Figure 13.w Figure 13.r Figure 13.v Figure 13.t 31 Operation XG0225 - 170223 To Turn off Gas To appliance: liGhTinG insTrucTions: for Your safeTY - read Before liGhTinG: He a t S e n s o r / Co n m u s t i o n A i r Lighting Instruction UpdatesLighting Instruction UpdatesLighting Instruction UpdatesLighting Instruction Updates Replace the warning label with danger label in the Replace the warning label with danger label in the Replace the warning label with danger label in the Replace the warning label with danger label in the Lighting instructionsLighting instructionsLighting instructionsLighting instructions A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and must be installed for the protection of children and other at-risk individuals. HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. DANGER 32 Operation XG0225 - 170223 Section 10: Cleaning and Maintenance General • Have the fireplace and installation inspected yearly. The inspection must include, but is not limited to, the following: • A visual check of the entire vent system and termination, where accessible. • An inspection of the explosion relief flappers and the door gaskets to ensure a proper seal. • An inspection of the burner, vent run, and primary air openings. • An inspection of the gas valve, gas components, and pilot flame. For your convenience a 1/8" manifold pressure tap is supplied on the gas valve for a test gauge connection. • Inspection of all optional equipment; fans, thermostats, remote control lights, etc. • For Natural Gas this appliance requires a minimum inlet pressure of 5.5" W.C. and a manifold pressure of 3.5" W.C. • For Propane Gas this appliance requires a minimum inlet pressure of 11" W.C. and a manifold pressure of 10" W.C. • Always keep the fireplace area clear and free of combustible materials, as well as gasoline and other flammable vapors and liquids. • Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. • Inspection of glass doors and screen for damage and proper installation. Procedure for Checking Calibration of Flue Gas Switch 1. Disconnect power vent harness from the plug in the control box. 2. Turn wall switch 'ON'. 3. Monitor flue gas switch LED for 2 minutes and ensure LED does not come on or the glow plug will not light during this period. 4. Reconnect power vent harness to plug in the control box. Cleaning When the fireplace is first activated, there may be some smoke and a visible film may be left on the glass. This is a normal condition, and is the result of burning of protective coatings on new metal. • Glass must be cleaned periodically to remove any film (which is a normal by-product of combustion) which may be visible. Film can easily be removed by removing the door. Handle the door carefully, and clean it with non-abrasive, non-ammonia based glass cleaners. One of the most effective products is Kel-Kem. • During the initial firing, Silicone seals will "off gas", leaving a visual deposit of a white substance on combustion chamber walls. This can easily be removed using normal household products. • Use a vacuum cleaner or whisk broom to keep the control compartment, burner, and firebox free from dust and lint. Do not use ammonia or abrasive cleaners on the glass, they will permanently etch the surface. Use an approved gas fireplace cleaner such as Kel-Kem or White off. NOTICE Annual inspection list for determining safe operation of a direct vent decorative gas appliance 1) Inspect and operate the pressure relief mechanism to verify relief mechanisms are free from obstruction to operate. 2) Clean glass window with a suitable fireplace glass cleaner. Abrasive cleaners must not be used. Be careful not to scratch the glass when cleaning. 3} inspect the operation of the flame safety system Pilot or Flame rectification device. 4) Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve opening. Visual inspection should match that outlined in the appliance instruction manual. Inspect primary air openings for blockage. 5) Inspect condition of vent and vent terminal for sooting or obstruction and correct if present. 6) Vacuum and clean any debris in the firebox that is not supposed to be there. 7) Test and measure the flame failure response time of the flame safety system. It must de-energize the safety shutoff in no more than 30 seconds. 8) Check all accessible gas-carrying tubes, connections, pipes and other components for leaks. Bk R W Honeywell (Q3450) Pilot Assembly Pilot ElectricalHarnessConnector Honeywell GasControl(SV9501M) Gas ControlConnector Figure 14. Gas valve 33 Appendix XG0225 - 170223 Replacement Parts Replacement Parts List - Honeywell HSI Part R320 R420 R520 R720 R820 NG Gas Valve RGC1004 Propane Gas Valve RGC1003 NG Pilot Assembly RPA003 RPA051 Propane Pilot Assembly RPA004 RPA052 Power Vent Control Box RESCB2 Outer Glass RGL1073 RGL1074 RGL1065 RGL1093 RGL1098 Replacement Screen RSCR320 RSCR420 RSCR520 RSCR720 RSCR820 Fuse, AGC-5Amp REC1122 Replacement Parts List - Control Board Part R320 R420 R520 R720 R820 Transformer 120V to 24VAC EC1142 Pre Purge Timer, 60 Seconds REC1413 Post Purge Timer, 180 Seconds REC1035 Rheostat (Fan Speed Control)REC1109 34 Appendix XG0225 - 170223 18” Appendix A: Power Vent Locations PVVEX510-300 Vertical Power Vent Detail For installation instructions on this termination see instruction guide for the PVVEX510-300. PVHIN58-300 Inline Power Vent with TMHIN58-40 Detail For installation instructions on this power vent and termination see instruction guide for the PVHIN58-300 with TMHIN58-40. Unacceptable Install Figure 15. PVVEX510-300 Figure 15.c PVVEX510-300 restrictions Figure 15.b PVVEX510-300 clearances Figure 15.d PVHIN58-300 Inline power vent with TMHIN58-40 Termination (with vanity ring) Figure 15.e TMHIN58-40 Termination Clearances (without vanity ring) Front ViewSide View 20 34 " 527 13" 330 6" 153 1" 26 14" 356 NOTE: There is enough clearance in the above clearances drawing to allow for a vanity ring to be added on at a later time. 24" 24" 24" 24" Min. 40" WALL WA L L WA L L 35 Appendix XG0225 - 170223 PVVEX510-300 Power Vent Locations v v FIXED CLOSED OPERABLE F C B v v OPERABL E FIXED CLOSED vB X B A B J H I X K vMV B L D E V INSIDE CORNER D E T A I L v G A V VENTER TERMINAL X AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED PVVEX58-300 A= Clearance above grade, veranda, porch, deck, or balcony 12 in (30 cm)12 in (30 cm) Canadian Installations US Installations1 2 B= Clearance to window or door that may be opened 6 in (15 cm) for appliances < 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and < 100,000 Btuh (30 kW), 36 in (91 cm) for appliances > 100,000 Btuh (30 kW) 6 in (15 cm) for appliances < 10,000 Btuh (3 kW), 9 in (23 cm) for appliances > 10,000 Btuh (3 kW) and < 50,000 Btuh (15 kW), 12 in (30 cm) for appliances > 50,000 Btuh (15 kW) C= Clearance to permently closed window B B N/A D= Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet (61 cm) from the center line of the terminal N/A E= Clearance to unventilated soffit ** F= Clearance to outside corner ** G= Clearance to inside corner ** H= Clearance to each side of center line extended above meter/regulator assembly 3 ft (91 cm) within a height 15 ft. (4.5 m) above the meter/ regulator assembly * I= Clearance to service regulator vent outlet 3 ft (91 cm) * J= Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance 6in (15 cm) for appliances < 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and < 100,000 Btuh (30 kW), 36 in (91 cm) for appliances > 100,000 Btuh (30 kW) Canadian Installations US Installations1 2 6in (15 cm) for appliances < 10,000 Btuh (3 kW), 9 in (23 cm) for appliances > 10,000 Btuh (3 kW) and < 50,000 Btuh (15 kW), 12 in (30 cm) for appliances > 50,000 Btuh (15 kW) K= Clearance to a mechanical air supply inlet 6 ft (1.83 m)3 ft (91 cm) above if within 10 ft (3 m) horizontally L= Clearance above paved sidewalk or paved driveway located on public property 7 ft (2.13 m) * M= Clearance under veranda porch deck, or balcony 12 in (30 cm) * 1 In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code 2 In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor. * For clearances not specified in ANSI Z223.1/NFPA or CSA B149.1, one of the following shall be indicated a) A minimum clearance value determined by testing in accordance with section 2.23.5, or; b) A reference to the following footnote: "Clearance in accordance with local installation codes and the requirements of the gas supplier" 36 Appendix XG0225 - 170223 PVHIN58-300 Inline Power Vent with TMHIN58-40 Termination Locations v v FIXED CLOSED OPERABLE F C B v v OPERABLE FIXED CLOSED vB X B A B J H I X K vMV B L D E V INSIDE CORNER DET A I L v G A V VENTER TERMINAL X AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED PVHIN58-300 / TMHIN58-40 Termination A= Clearance above grade, veranda, porch, deck, or balcony 12 in (30 cm)12 in (30 cm) Canadian Installations US Installations1 2 B= Clearance to window or door that may be opened 6 in (15 cm) for appliances < 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and < 100,000 Btuh (30 kW), 36 in (91 cm) for appliances > 100,000 Btuh (30 kW) 6 in (15 cm) for appliances < 10,000 Btuh (3 kW), 9 in (23 cm) for appliances > 10,000 Btuh (3 kW) and < 50,000 Btuh (15 kW), 12 in (30 cm) for appliances > 50,000 Btuh (15 kW) C= Clearance to permently closed window B B 6 in (38 cm) D= Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet (61 cm) from the center line of the terminal 6 in (38 cm) E= Clearance to unventilated soffit 6 in (38 cm)6 in (38 cm) F= Clearance to outside corner * (15 cm)* (15 cm) G= Clearance to inside corner 0 in (38 cm)0 in (38cm) H= Clearance to each side of center line extended above meter/regulator assembly 3 ft (91 cm) within a height 15 ft. (4.5 m) above the meter/ regulator assembly * I= Clearance to service regulator vent outlet 3 ft (91 cm)* J= Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance 6in (15 cm) for appliances < 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and < 100,000 Btuh (30 kW), 36 in (91 cm) for appliances > 100,000 Btuh (30 kW) Canadian Installations US Installations1 2 6in (15 cm) for appliances < 10,000 Btuh (3 kW), 9 in (23 cm) for appliances > 10,000 Btuh (3 kW) and < 50,000 Btuh (15 kW), 12 in (30 cm) for appliances > 50,000 Btuh (15 kW) K= Clearance to a mechanical air supply inlet 6 ft (1.83 m)3 ft (91 cm) above if within 10 ft (3 m) horizontally L= Clearance above paved sidewalk or paved driveway located on public property 7 ft (2.13 m)* M= Clearance under veranda porch deck, or balcony 12 in (30 cm)* 1 In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code 2 In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor. * For clearances not specified in ANSI Z223.1/NFPA or CSA B149.1, one of the following shall be indicated a) A minimum clearance value determined by testing in accordance with section 2.23.5, or; b) A reference to the following footnote: "Clearance in accordance with local installation codes and the requirements of the gas supplier" 37 Appendix XG0225 - 170223 PVHEX510-300 Horizontal Power Vent Detail For installation instructions on this termination see instruction guide for the PVHEX510-300. PVHFL510-300 Horizontal Power Vent Detail For installation instructions on this termination see instruction guide for the PVHFL510-300 Figure 16. PVHEX510-300 Figure 16.c PVHFL510-300 Figure 16.b PVHEX510-300 Termination Clearances Figure 16.d PVHFL510-300 Termination Clearances 6"15" 14"24" 6"15" 16"24½"32"24" WA L L WA L L EAVES/OVERHANG EAVES/OVERHANG 38 Appendix XG0225 - 170223 PVHEX510-300 Power Vent Locations v v FIXED CLOSED OPERABLE F C B v v OPERABLE FIXED CLOSED vB X B A B J H I X K vMV B L D E V INSIDE CORNER DET A I L v G A V VENTER TERMINAL X AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED PVHEX58-300 A= Clearance above grade, veranda, porch, deck, or balcony 12 in (30 cm)12 in (30 cm) Canadian Installations US Installations1 2 B= Clearance to window or door that may be opened 6 in (15 cm) for appliances < 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and < 100,000 Btuh (30 kW), 36 in (91 cm) for appliances > 100,000 Btuh (30 kW) 6 in (15 cm) for appliances < 10,000 Btuh (3 kW), 9 in (23 cm) for appliances > 10,000 Btuh (3 kW) and < 50,000 Btuh (15 kW), 12 in (30 cm) for appliances > 50,000 Btuh (15 kW) C= Clearance to permently closed window B B 6 in (15 cm) D= Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet (61 cm) from the center line of the terminal 6 in (15 cm) E= Clearance to unventilated soffit 6 in (15 cm)6 in (15 cm) F= Clearance to outside corner ** G= Clearance to inside corner 6 in (15 cm)6 in (15 cm) H= Clearance to each side of center line extended above meter/regulator assembly 3 ft (91 cm) within a height 15 ft. (4.5 m) above the meter/ regulator assembly * I= Clearance to service regulator vent outlet 3 ft (91 cm)* J= Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance 6in (15 cm) for appliances < 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and < 100,000 Btuh (30 kW), 36 in (91 cm) for appliances > 100,000 Btuh (30 kW) Canadian Installations US Installations1 2 6in (15 cm) for appliances < 10,000 Btuh (3 kW), 9 in (23 cm) for appliances > 10,000 Btuh (3 kW) and < 50,000 Btuh (15 kW), 12 in (30 cm) for appliances > 50,000 Btuh (15 kW) K= Clearance to a mechanical air supply inlet 6 ft (1.83 m)3 ft (91 cm) above if within 10 ft (3 m) horizontally L= Clearance above paved sidewalk or paved driveway located on public property 7 ft (2.13 m)* M= Clearance under veranda porch deck, or balcony 12 in (30 cm)* 1 In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code 2 In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor. * For clearances not specified in ANSI Z223.1/NFPA or CSA B149.1, one of the following shall be indicated a) A minimum clearance value determined by testing in accordance with section 2.23.5, or; b) A reference to the following footnote: "Clearance in accordance with local installation codes and the requirements of the gas supplier" 39 Appendix XG0225 - 170223 PVHFL510-300 Power Vent Locations v v FIXED CLOSED OPERABLE F C B v v OPERABLE FIXED CLOSED vB X B A B J H I X K vMV B L D E V INSIDE CORNER DET A I L v G A V VENTER TERMINAL X AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED PVHEX58-300 A= Clearance above grade, veranda, porch, deck, or balcony 12 in (30 cm)12 in (30 cm) Canadian Installations US Installations1 2 B= Clearance to window or door that may be opened 6 in (15 cm) for appliances < 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and < 100,000 Btuh (30 kW), 36 in (91 cm) for appliances > 100,000 Btuh (30 kW) 6 in (15 cm) for appliances < 10,000 Btuh (3 kW), 9 in (23 cm) for appliances > 10,000 Btuh (3 kW) and < 50,000 Btuh (15 kW), 12 in (30 cm) for appliances > 50,000 Btuh (15 kW) C= Clearance to permently closed window B B 15 in (38 cm) D= Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet (61 cm) from the center line of the terminal 15 in (38 cm) E= Clearance to unventilated soffit 15 in (38 cm)15 in (38 cm) F= Clearance to outside corner ** G= Clearance to inside corner 15 in (38 cm)15 in (38cm) H= Clearance to each side of center line extended above meter/regulator assembly 3 ft (91 cm) within a height 15 ft. (4.5 m) above the meter/ regulator assembly * I= Clearance to service regulator vent outlet 3 ft (91 cm)* J= Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance 6in (15 cm) for appliances < 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and < 100,000 Btuh (30 kW), 36 in (91 cm) for appliances > 100,000 Btuh (30 kW) Canadian Installations US Installations1 2 6in (15 cm) for appliances < 10,000 Btuh (3 kW), 9 in (23 cm) for appliances > 10,000 Btuh (3 kW) and < 50,000 Btuh (15 kW), 12 in (30 cm) for appliances > 50,000 Btuh (15 kW) K= Clearance to a mechanical air supply inlet 6 ft (1.83 m)3 ft (91 cm) above if within 10 ft (3 m) horizontally L= Clearance above paved sidewalk or paved driveway located on public property 7 ft (2.13 m)* M= Clearance under veranda porch deck, or balcony 12 in (30 cm)* 1 In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code 2 In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor. * For clearances not specified in ANSI Z223.1/NFPA or CSA B149.1, one of the following shall be indicated a) A minimum clearance value determined by testing in accordance with section 2.23.5, or; b) A reference to the following footnote: "Clearance in accordance with local installation codes and the requirements of the gas supplier" 40 Appendix XG0225 - 170223 Appendix B: Warranty MONTIGO RESIDENTIAL WARRANTY PROGRAM Canadian Heating Products Inc. and/or Montigo DelRay Corp (collectively referred to herein as "The Companies"), warrants the Montigo gas appliance (referred to herein as 'the appliance') to be free from defects in materials and workmanship at the time of manufacture. The gas appliance and related components are further subject to the terms and conditions set forth below. This warranty covers the following Montigo product series: Distinction, Divine & Divine Outdoor (H-Series), Illume (FID Inserts), Phenom (L/P/PL-Series), Exemplar (R/RP-Series), Mahana and DelRay Component Coverage Period Labor Coverage Firebox, heat exchanger 15 years 1 year Main burner 15 years 1 year Gas control valve and related control components (pilot assembly, spark electrode flame sensors, thermopile) 1 year 1 year Electrical components (internal blowers, ignition control module, wiring, switches, remote control systems, blower control module, accent bulbs) 1 year 1 year Firebox media (logset, glass beads, river rocks)1 year 1 year Glass (thermal breakage)1 year 1 year Plated, painted finishes (including interior reflective glass) *1 year 1 year Refractory lining 1 year 1 year Mesh/Glass safety barriers 1 year 1 year Power vent termination 1 year 1 year Montigo terminations*10 years 1 year Montigo venting (excluding termination)15 years 1 year * Exterior painted surfaces exempt QUALIFICATIONS TO THE WARRANTY This Warranty only covers gas appliances installed in the United States or Canada. To receive the benefits of this warranty, the appliance must be purchased, installed and serviced annually by a dealer authorized by The Companies for the warranty to be valid. The gas appliance must be installed by a licensed professional in accordance with The Companies' installation instructions and local building codes. The warranty on the appliance covers only components manufactured by The Companies. The use of components manufactured or supplied by other manufacturers and used in conjunction with the appliance could create serious safety hazards, may result in the denial of certification by recognized national safety agencies and could violate local building codes. Such use may untimely void this warranty. This warranty does not cover any damages occurring from the use of any components not manufactured or supplied by The Companies. The appliance must be subjected to normal use. The appliance is designed to burn natural gas (NG) or liquefied petroleum (LP) only. Burning conventional fireplace fuels such as wood, coal or any other solid fuel will cause damage to the appliance, produce excessive temperatures will result in a fire hazard and void all warranties. This warranty is transferable. The appliance must remain in its original place of installation to be valid. If the components of the appliance covered by this warranty are found to be defective within the time frame stated (see The Companies investigation of claims), The Companies will, at its option, replace or repair defective components of the appliance manufactured by The Companies at no charge and will also pay for labor costs (in accordance with schedule) incurred in replacing or repairing components. If repair or replacement is not commercially practical, The Companies will, at its sole discretion, fully discharge all obligations under the warranty by refunding the verified dealer purchase price of the appliance, excluding the cost of labor unless the labor is covered by the terms of the warranty. This warranty covers only parts and labor as provided above. In no case shall the companies be responsible for materials, components or construction, which are not manufactured or supplied by The Companies, or for the labor necessary to install, repair or remove such materials, components or construction. All replacement or repair components will be shipped F.O.B. from the nearest Company factory. LIMITATION ON LIABILITY It is agreed and understood that The Companies sole obligation, and purchaser's exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to repair, replacement or refund as specified above. The opinion of The Companies with respect to these matters shall be final. In no event shall The Companies be responsible for any incidental or consequential damages caused by (but not limited to) improper installation, installation by an unqualified or unauthorized installer, accident, lack of regular maintenance, user error, abuse, misuse, Acts of God, power surges, floods, natural disasters, force majeure, defects in its appliance whether such damage occurs or is discovered before or after replacement or repair, and whether or not such damage is caused by The Companies negligence. Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. The duration of any implied warranty with respect to the appliance is limited to the duration of the foregoing warranty. Some jurisdictions do not allow limitations on how long an implied warranty lasts, so the above limitation or exclusion may not apply to you. 41 Appendix XG0225 - 170223 Appendix B: Warranty Continued EXCLUSIONS TO WARRANTY Corrosion or rust of any kind due to a lack of maintenance, inadequate combustion air or improper venting and corrosive chemicals/environments, expansion and contraction of metals or minor movements of components causing noise are not covered by this warranty. Willful misconduct (i.e. use of the appliance with problems known to the purchaser and causing further damages), including unauthorized or self-performed 'fixing' or exploration of the appliance's internal workings will void the warranty. Appliances on which the serial number has been altered, defaced, removed or made illegible will void the warranty. Costs incurred for diagnosis, service work, shipping and handling of defective or replacement parts are not covered under this warranty. The published warranties are not applicable for any equipment manufactured by The Companies that has been sold direct to the consumer via internet or auction websites. The Companies do not endorse, approve or certify any online sale of its products through auction websites, online retailers or any other method of online sales direct to consumers. INVESTIGATION OF CLAIMS AGAINST WARRANTY The Companies reserve the right to investigate any and all claims against this warranty and decide upon method of settlement. The Companies are not responsible for work done without written consent of The Companies. The Companies shall in no event be responsible for any warranty work done without first obtaining the Companies written consent. The Companies employees and dealers have no authority to make any warranties to neither alter this warranty nor authorize any remedies in addition to or inconsistent with those stated within this warranty. IF WARRANTY SERVICE IS NEEDED To make a claim under this warranty, contact your installing dealer or contractor. The installing dealer is responsible for providing service and will contact the companies to initiate warranted parts replacements. In the event the installing dealer is unavailable, contact your nearest authorized Montigo dealer (www.Montigo.com) or contact Montigo direct at techsupport@ montigo.com. Ensure you have your sales receipt and the model and serial number of your appliance. DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF If you cannot locate the installing dealer, or nearest dealer/ distributor, you must notify The Companies in writing. USA Offices 6955 Salashan Parkway Ferndale WA, 98248 techsupport@montigo.com Canadian Offices 27342 Gloucester Way Langley, BC V4W 4A1 techsupport@montigo.com The terms and conditions of this warranty may be altered or amended from time to time without prior notice. WARRANTY PERIOD: Warranty coverage begins on the date of original purchase. In the case of new construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized Company dealer/ distributor, whichever occurs earlier. 42 Appendix XG0225 - 170223 (1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows: Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installed, and shall be equipped with a manually reset device that will automatically shut off the gas to the burner in the event of a sustained back-draft. (2) Revise 10.8.3 by adding the following additional requirements: (a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: 1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back- up may be installed on the next adjacent floor level. b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed. 2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2042 listed and IAS certified. 3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”. Appendix C: Amendment (Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08: Modifications to NFPA-54, Chapter 10 4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. (b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4: 1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and 2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. (c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: 1. Detailed instructions for the installation of the venting system design or the venting system components; and 2. A complete parts list for the venting system design or venting system. (d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer: 1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and 2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions. (e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. (3) After NFPA-54 section 10.10.4.2 add a new section 10.10.4.3 as follows: When more than four gas appliances are to be vented through a common gas vent or common horizontal vent manifold, a plan of the proposed vent installation shall be submitted to the Inspector and the serving gas supplier for review and approval. Extraction from: Massachusetts Rules and Regulations 5.00: Amendments To 2002 Edition Of ANSI Z223.1-NFPA-54 43 Appendix XG0225 - 170223 Units with tempered glass doors are vulnerable to rapid and/or extreme changes in temperature (thermal shock). Take care to prevent water from contacting the fireplace, especially if it is hot. NOTICE This fireplace may be installed into outdoor locations provided they are suitably protected from direct water impingement. However, all installation clearances in the appliance manual must be observed. Framing, Clearances to Combustibles, Mantel Heights, Facing Requirements, Venting Installation, etc. Use supplied Safety Screen. Indoor fireplace in protected outdoor applications Notes • Overhang requirements must be applied to both the front and sides of the fireplace • Indoor see-through models cannot be installed as indoor/outdoor fireplaces, as air flows through both sides of the fireplace. • If the fireplace will be in contact with salt water, then an outdoor fireplace is recommended • Follow all building codes, including those addressing fireplace penetration of an exterior building envelope Dimension "A"X .75 = min. overhang depth The overhang must extend at least 75% of the roof line height (A) Height is measured from bottom of fireplace opening to the ceiling • Follow all product installation instructions; including framing, clearances to combustibles, mantel heights, Facing Requirements, venting installation, etc. Use supplied safety screen. • All wiring connections to line power shall be in accordance with outdoor requirements of; NECA NFPA 70 in the USA Canadian Electrical Code, CSA C22.1 for Canada. • The Fireplace is not to be operated in temperatures below freezing (0°C I 32°F) Example formula Min. overhang = A x 0.75 For example: if distance A is 84", the overhang must extend at least 63" See through fireplace Single sided fireplace See table for min. overhang depth See table for min. overhang depth Bottom edge of fireplace opening Outdoor areaOutdoor area Outdoor area Ou t s i d e w a l l Ou t s i d e w a l l A A "A" dimension is from bottom of fireplace opening to bottom edge of overhang "A" dimension is from bottom of fireplace opening to bottom edge of overhang Fireplace cannot penetrate building envelope XG0225 - 170223 Installation & Maintenance Manual R320, R420, R320, R420, R520, R720, R820, R520, R720, R820, Single Sided Gas FireplaceSingle Sided Gas Fireplace